CN205748264U - Image measuring tool device - Google Patents
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- CN205748264U CN205748264U CN201620133752.XU CN201620133752U CN205748264U CN 205748264 U CN205748264 U CN 205748264U CN 201620133752 U CN201620133752 U CN 201620133752U CN 205748264 U CN205748264 U CN 205748264U
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Abstract
Description
技术领域technical field
本实用新型涉及光电测量领域,尤指一种影像测量刀具装置。The utility model relates to the field of photoelectric measurement, in particular to an image measuring tool device.
背景技术Background technique
在刀具专业化生产商和刀具修磨厂对刀具的测量时,需要对刀具的直径、长度、切削刃间距、前角、后角、螺旋角、主偏角、副偏角等各种尺寸的精确测量。普通影像测量仪对刀具进行测量时需对刀具进行多次装夹才能满足上述多个角度的尺寸测量,多次装夹避免不了装夹产生的误差,相关的应用于刀具形状公差、位置公差、直径的测量技术,大多由人工采用机械或是电子游标卡尺进行抽检测量,这种人工测量方法的效率较低。When measuring tools in professional tool manufacturers and tool grinding factories, it is necessary to measure the diameter, length, cutting edge spacing, rake angle, back angle, helix angle, main declination angle, secondary declination angle and other dimensions of the tool. Measure precisely. When the ordinary image measuring instrument measures the tool, it needs to clamp the tool multiple times to meet the dimensional measurement of the above multiple angles. The error caused by the clamping cannot be avoided by multiple clamping. The diameter measurement technology is mostly manually measured by mechanical or electronic vernier calipers, and the efficiency of this manual measurement method is low.
目前还有一些二维刀具测量仪,以天津天门精机公司生产的对刀仪为例,它由传感器系统、机械系统组成。传感器包括一个CCD相机、直线光栅尺;机械系统包括两个线运动、一个回转运动,都是手动调节。测量时,将刀具安装在主轴上,通过人眼观察投影屏或者CCD呈现的刀具图像,手动调节使刀具处于最佳测量位置,光栅尺记录下二维位置坐标(x,y),通过软件分析、计算得到测量结果。它只能测量二线平面几何参数,由于机械系统、传感器和测量软件功能的限制,测量功能和精度十分有限,对于像刀具的某些特殊的角度:前角、后角、螺旋角、主偏角、副偏角、齿距、芯厚、横刃、齿隙角、轴向和径向跳动等,还是无法检测准确数据,对于刀具设计,刀具制造行业仍然无法满足需求。At present, there are still some two-dimensional tool measuring instruments. Taking the tool setting instrument produced by Tianjin Tianmen Precision Machinery Co., Ltd. as an example, it is composed of a sensor system and a mechanical system. The sensor includes a CCD camera and a linear grating ruler; the mechanical system includes two linear motions and one rotary motion, all of which are manually adjusted. When measuring, install the tool on the spindle, observe the tool image presented by the projection screen or CCD with human eyes, manually adjust the tool to the best measurement position, record the two-dimensional position coordinates (x, y) with the grating ruler, and analyze it through software , Calculate the measurement results. It can only measure the geometric parameters of the second-line plane. Due to the limitations of the mechanical system, sensors and measurement software functions, the measurement function and accuracy are very limited. For some special angles such as tools: rake angle, relief angle, helix angle, leading angle , secondary deflection angle, tooth pitch, core thickness, chisel edge, backlash angle, axial and radial runout, etc., it is still impossible to detect accurate data. For tool design, the tool manufacturing industry still cannot meet the demand.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种影像测量刀具装置。In order to solve the above problems, the utility model provides an image measuring tool device.
为实现上述目的,本实用新型采用如下的技术方案是:一种影像测量刀具装置,包括钣金仪器座、显示器、电脑主机、鼠标键盘、控制台,所述的控制台、鼠标键盘、电脑主机和显示器设于钣金仪器座上,所述的鼠标键盘和显示器分别与电脑主机连接,电脑主机与控制台连接,还包括工作台移动机构、升降机构、工作台面、玻璃块、夹持待测刀具的夹具、底光源板、横向图像采集装置、纵向图像采集装置,所述的工作台移动机构和升降机构设于控制台上并与控制台连接,所述的工作台面设于工作台移动机构上方,所述的玻璃块设于工作台面上表面,所述的夹持待测刀具的夹具设于玻璃块中部,所述的纵向图像采集装置固定于升降机构上并设于夹持待测刀具的夹具上方,所述的横向图像采集装置通过角度旋转装置沿纵向图像采集装置轴心旋转连接,所述的纵向图像采集装置包括纵向镜头表面灯、纵向镜头和纵向摄录机,所述的横向图像采集装置包括横向转角镜头表面灯、横向转角镜头、横向摄录机,所述的底光源板设于工作台面上并设于纵向摄像镜头一侧。In order to achieve the above object, the utility model adopts the following technical scheme: a kind of image measuring tool device, including a sheet metal instrument seat, a display, a computer host, a mouse keyboard, a console, the console, a mouse keyboard, a computer host and the display are arranged on the sheet metal instrument seat, the mouse keyboard and the display are respectively connected with the host computer, and the host computer is connected with the console, and also includes a workbench moving mechanism, a lifting mechanism, a worktable, a glass block, and clamping to be tested. Tool fixture, bottom light source board, horizontal image acquisition device, and longitudinal image acquisition device, the workbench moving mechanism and lifting mechanism are arranged on the console and connected with the console, and the workbench is arranged on the workbench moving mechanism Above, the glass block is set on the upper surface of the worktable, the clamp for clamping the tool to be tested is set in the middle of the glass block, and the longitudinal image acquisition device is fixed on the lifting mechanism and set on the clamping tool to be tested Above the clamp, the horizontal image acquisition device is rotated and connected along the axis of the longitudinal image acquisition device through an angle rotation device. The vertical image acquisition device includes a longitudinal lens surface lamp, a longitudinal lens and a longitudinal video camera, and the horizontal The image acquisition device includes a horizontal corner lens surface light, a horizontal corner lens, and a horizontal video camera. The bottom light source board is arranged on the worktable and on one side of the longitudinal camera lens.
优选地,所述的角度旋转装置包括旋转拉手、旋转驱动部分和角度调节限定部分,所述旋转驱动部分包括旋转气缸,所述角度调节限定部分包括底座、固定套、转动套、封盖、转轴、限位块、第一外齿圈、第二外齿圈、轴向挡板、固定块及转动块;所述旋转气缸的驱动轴与转轴的一端相连接,所述底座和固定套均通过轴承依次套装在转轴的气缸连接端,所述第一外齿圈套在转轴外侧并固装在固定套侧部,所述第二外齿圈套在转轴外侧并固装在第一外齿圈侧部,在第一外齿圈和第二外齿圈轴向方向上留有间隙,且第一外齿圈和第二外齿圈的齿形和齿数均相同,在轴向投影方向上,第一外齿圈的外齿与第二外齿圈的外齿交错设置,且第一、第二外齿圈的外齿之间相差半个相邻齿间夹角;所述轴向挡板套在转轴外侧并固装在第二外齿圈侧部,在轴向挡板上设置有开口槽;所述封盖套装在轴向挡板外侧的转轴上,封盖相对于转轴可轴向移动和绕转轴转动;所述第一外齿圈和第二外齿圈的轴向中心线与转轴的轴向中心线相重合;所述限位块固装在第一外齿圈和第二外齿圈内侧面所对应的转轴上,所述固定块、转动块均位于第一外齿圈、第二外齿圈内侧面与转轴之间的环形空间内,且固定块和转动块分别位于限位块的两侧,固定块与轴向挡板固定连接,转动块通过连接杆与封盖相固接,所述连接杆通过轴向挡板的开口槽与封盖相连接;所述转动套位于固定套与封盖之间,旋转拉手套于转动套外,且转动套与封盖相固接,所述第一外齿圈、第二外齿圈及轴向挡板均位于转动套内部,在转动套内壁上设置有内齿,内齿的齿形与第一外齿圈、第二外齿圈的齿形相同;所述转动套内齿分别与第一外齿圈、第二外齿圈相啮合配合;所述转动套轴向中心线与转轴的轴向中心线相重合。Preferably, the angle rotation device includes a rotation handle, a rotation driving part and an angle adjustment limiting part, the rotation driving part includes a rotating cylinder, and the angle adjustment limiting part includes a base, a fixed sleeve, a rotating sleeve, a cover, and a rotating shaft , limit block, first outer gear ring, second outer gear ring, axial baffle plate, fixed block and rotating block; the drive shaft of the rotary cylinder is connected with one end of the rotating shaft, and the base and the fixed sleeve are passed through The bearings are sequentially set on the connecting end of the cylinder of the rotating shaft, the first external ring gear is sleeved on the outside of the rotating shaft and fixed on the side of the fixed sleeve, and the second external ring gear is sleeved on the outside of the rotating shaft and fixed on the side of the first external ring gear , there is a gap in the axial direction of the first outer ring gear and the second outer ring gear, and the tooth shape and number of teeth of the first outer ring gear and the second outer ring gear are the same. The external teeth of the external gear and the external teeth of the second external gear are arranged alternately, and the difference between the external teeth of the first and second external gears is half of the angle between adjacent teeth; the axial baffle is set in The outer side of the rotating shaft is fixed on the side of the second outer ring gear, and an opening groove is arranged on the axial baffle; the cover is set on the rotating shaft outside the axial baffle, and the cover can move axially relative to the rotating shaft and Rotate around the rotating shaft; the axial centerlines of the first external gear ring and the second external gear ring coincide with the axial center line of the rotating shaft; the limit block is fixed on the first external gear ring and the second external gear ring On the shaft corresponding to the inner side of the ring, the fixed block and the rotating block are located in the annular space between the inner side of the first outer ring gear, the second outer ring gear and the rotating shaft, and the fixed block and the rotating block are respectively located in the limit On both sides of the block, the fixed block is fixedly connected with the axial baffle, and the rotating block is fixedly connected with the cover through the connecting rod, and the connecting rod is connected with the cover through the opening groove of the axial baffle; Between the fixed sleeve and the cover, the rotating sleeve is outside the rotating sleeve, and the rotating sleeve is fixedly connected to the cover. The first external gear ring, the second external gear ring and the axial baffle are all located inside the rotating sleeve. Internal teeth are arranged on the inner wall of the rotating sleeve, and the tooth profile of the internal teeth is the same as that of the first external gear ring and the second external gear ring; The rings are meshed and matched; the axial centerline of the rotating sleeve coincides with the axial centerline of the rotating shaft.
优选地,所述的工作台移动机构包括相互垂直的X向丝杆和Y向丝杆,所述的X向丝杆和Y向丝杆上分别设有X向调节轴和Y向调节轴。Preferably, the table moving mechanism includes an X-direction screw rod and a Y-direction screw rod perpendicular to each other, and the X-direction screw rod and the Y-direction screw rod are respectively provided with an X-direction adjustment axis and a Y-direction adjustment axis.
优选地,所述的升降机构上设有升降手轮。Preferably, the lifting mechanism is provided with a lifting hand wheel.
优选地,所述的工作台面采用金属制成,工作台面的尺寸为404x228mm。Preferably, the working table is made of metal, and the size of the working table is 404x228mm.
优选地,所述的玻璃块尺寸为260x160mm。Preferably, the size of the glass block is 260x160mm.
优选地,所述的工作台移动机构运行行程为200x100mm。Preferably, the working stroke of the worktable moving mechanism is 200x100mm.
优选地,所述的纵向镜头和横向镜头的变焦物镜分辨率为0.7-4.5X;所述的纵向镜头和横向镜头的变焦物镜视频总倍率为30X-230X。Preferably, the resolution of the zoom objective lens of the longitudinal lens and the horizontal lens is 0.7-4.5X; the total video magnification of the zoom objective lens of the vertical lens and the horizontal lens is 30X-230X.
优选地,所述的底光源板、纵向镜头表面灯和横向转角镜头表面灯均使用LED,所述的LED尺寸为7至1.1mm。Preferably, the bottom light source board, the longitudinal lens surface light and the horizontal corner lens surface light all use LEDs, and the size of the LEDs is 7 to 1.1 mm.
一种影像测量刀具装置测量方法,包括下列步骤:A method for measuring an image measuring tool device, comprising the following steps:
(1)将待测刀具固定在夹持待测刀具的夹具上,使前刀面面向横向镜头,背向底光源板;(1) Fix the tool to be tested on the fixture that holds the tool to be tested, so that the rake face faces the horizontal lens and faces away from the bottom light source board;
(2)利用电脑主机通过控制台分别对工作台移动机构进行水平方向左右前后移动控制和对升降机构上下移动控制,工作台移动机构使工作台面沿X向或Y向移动和升降机构上下移动,在工作台面移动过程中使工作台面上方的纵向镜头和横向镜头实时提取轮廓图像中刀具两侧的轮廓线,求解两直线夹角,角度旋转装置使横向图像采集装置绕纵向图像采集装置转动,横向图像采集装置在转动过程中实时提取轮廓图像中刀具两侧的轮廓线,求解两直线夹角,使刀具转动到该夹角的最小测量位置,从而确定刀具角度的最佳测量位置,从而实现刀具五个轴的测量;(2) Use the computer mainframe to control the left and right forward and backward movement of the workbench moving mechanism in the horizontal direction and the up and down movement control of the lifting mechanism through the console. During the movement of the worktable, the longitudinal lens and the horizontal lens above the worktable are used to extract the contour lines on both sides of the tool in the contour image in real time, and the angle between the two lines is solved. The angle rotation device makes the horizontal image acquisition device rotate around the longitudinal image acquisition device, and the horizontal The image acquisition device extracts the contour lines on both sides of the tool in the contour image in real time during the rotation process, solves the angle between the two lines, and makes the tool rotate to the minimum measurement position of the angle, so as to determine the best measurement position of the tool angle, so as to realize the tool Measurement of five axes;
(3)利用纵向图像采集装置和横向图像采集装置采集刀具的轮廓图像,并将其送入电脑主机,电脑主机内的刀具测量处理单元,刀具测量处理单元可以将刀具真实图像与此工件的CAD图纸进行比较,并能测量差值,刀具测量处理单元还具有仿形功能,即根据测量数据生成CAD图纸;(3) Utilize the longitudinal image acquisition device and the horizontal image acquisition device to collect the contour image of the tool, and send it to the computer host, the tool measurement processing unit in the computer host, the tool measurement processing unit can compare the real image of the tool with the CAD of the workpiece Drawings are compared, and the difference can be measured. The tool measurement processing unit also has a profiling function, that is, CAD drawings are generated according to the measurement data;
(4)电脑主机中的刀具测量处理单元除了具备测量的常用功能外,增加视频区的十字线对位功能,通过键盘方向键调节十字线可以快速的测量出刀口的角度,可以通过键盘数字键1、2快速切换横向镜头和纵向镜头,从而能从不同角度和方向观测被测物体,在测量工作区域中,增加了六个快速检测距离的功能,点到点的距离、点到直线的距离、线到线的距离、圆心到直线的距离、圆心到圆心的距离、圆环的厚度。(4) In addition to the common functions of measurement, the tool measurement processing unit in the computer mainframe adds the crosshair alignment function in the video area. Adjusting the crosshair through the keyboard direction keys can quickly measure the angle of the knife edge, and you can use the keyboard number keys 1, 2 Quickly switch the horizontal lens and the vertical lens, so that the measured object can be observed from different angles and directions. In the measurement work area, six functions of rapid distance detection are added, point-to-point distance, point-to-line distance , the distance from the line to the line, the distance from the center to the straight line, the distance from the center to the center of the circle, and the thickness of the ring.
本实用新型的有益效果在于:本实用新型由纵向镜头和可旋转的180度横向镜头组成,通过一次装夹即可实现X轴、Y轴、Z轴等多个轴的测量,一次装夹即可以完成对刀具的直径、长度、切削刃间距、前角、后角、螺旋角、主偏角、副偏角等各种尺寸的精确测量;同时此款刀具测量软件除了具备测量软件的常用功能外,还增加视频区的十字线对功能,通过键盘方向键调节下十字线可以快速的测量出刀口的角度,可以360度旋转。可以通过键盘数字键1、2快速刀换纵向镜头和横向镜头,从而能从不同角度和方向观测被测刀具,增加辅助测量工具磨针机,转动刀具可对刀具的刃口角度跳动进行测量观测。The beneficial effects of the utility model are: the utility model is composed of a longitudinal lens and a rotatable 180-degree horizontal lens, and the measurement of multiple axes such as the X axis, the Y axis, and the Z axis can be realized by one clamping, and the It can accurately measure the diameter, length, cutting edge spacing, rake angle, relief angle, helix angle, leading angle, secondary angle and other dimensions of the tool; at the same time, this tool measurement software not only has the common functions of measurement software In addition, the crosshair pair function in the video area is also added, and the angle of the knife edge can be quickly measured by adjusting the lower crosshair through the keyboard direction keys, and can be rotated 360 degrees. The vertical lens and horizontal lens can be quickly changed through the number keys 1 and 2 on the keyboard, so that the tool under test can be observed from different angles and directions, and the auxiliary measuring tool needle grinder is added, and the angle runout of the cutting edge of the tool can be measured and observed by rotating the tool .
传统的高速钢刀具、螺纹刀具的前角、后角都是由机床保证的,没有有效的测量手段,因此刀具制造精度很不稳定。利用本实用新型可以快速、准确的测量出刀具(如整体硬质合金铣刀)周齿的前用、后角、奇数齿芯厚等几何参数,大大提高了工厂数控刀具大批量生产情况下的质量稳定性和一致性。角度旋转装置使横向镜头可以绕纵向镜头旋转,工作台移动机构配合横向镜头可以绕纵向镜头可以实现五个轴的测量,角度旋转装置且避免了多次装夹造成的重复定位误差,极大的提高了测量精度与效率;本实用新型放大率高达240倍,可以清晰的分辨刀具或者精密零件的轮廓;并且可直接测量刀具几何参数,可大大提高刀具或者精密零件大批量生产时的质量稳定性和一致性。The rake angle and relief angle of traditional high-speed steel tools and thread tools are guaranteed by machine tools, and there is no effective measurement method, so the manufacturing accuracy of the tool is very unstable. The utility model can be used to quickly and accurately measure the geometric parameters of the peripheral teeth of the tool (such as the solid carbide milling cutter), such as the front angle, the back angle, and the thickness of the odd-numbered tooth core, which greatly improves the efficiency of the mass production of CNC tools in the factory. Quality stability and consistency. The angle rotation device enables the horizontal lens to rotate around the vertical lens, and the worktable moving mechanism cooperates with the horizontal lens to achieve five-axis measurement around the vertical lens. The angle rotation device also avoids repeated positioning errors caused by multiple clamping, which greatly improves the The measurement accuracy and efficiency are improved; the magnification rate of the utility model is as high as 240 times, and the contour of the tool or precision parts can be clearly distinguished; and the geometric parameters of the tool can be directly measured, which can greatly improve the quality stability of the tool or precision parts in mass production and consistency.
附图说明Description of drawings
图1是本实用新型结构图。Fig. 1 is a structural diagram of the utility model.
图2是本实用新型配合磨针机后的结构图。Fig. 2 is a structural diagram of the utility model after matching the needle grinding machine.
图3是本实用新型角度旋转装置的结构图。Fig. 3 is a structural diagram of the angular rotation device of the present invention.
图4是本实用新型图3的剖开图。Fig. 4 is a sectional view of Fig. 3 of the present utility model.
标注说明:1.电脑主机;2.控制台;3.Y向调节轴;4.X向调节轴;5.工作台面;6.玻璃块;7.横向转角镜头表面灯;8.横向镜头;9.横向摄录机;10.旋转拉手;11.纵向镜头;12.纵向摄录机;13.纵向镜头表面灯;14.升降机构;15.升降手轮;16.底光源板;17.夹持待测刀具的夹具;18.工作台移动机构;19.角度旋转装置;191.旋转气缸;192.底座;193.固定套;194.转动套;195.封盖;196.转轴;197.轴承;198.限位块;199.第一外齿圈;1910.第二外齿圈;1911.轴向挡板;1913.转动块;20.显示器;21.钣金仪器座;22.鼠标键盘;23.磨针机。Labeling instructions: 1. Computer host; 2. Console; 3. Y-direction adjustment axis; 4. X-direction adjustment axis; 5. Worktable; 6. Glass block; 9. Horizontal video camera; 10. Rotating handle; 11. Vertical lens; 12. Vertical video camera; 13. Vertical lens surface light; 14. Lifting mechanism; 15. Lifting handwheel; 16. Bottom light source board; 17. Fixture for clamping the tool to be tested; 18. Worktable moving mechanism; 19. Angle rotation device; 191. Rotary cylinder; 192. Base; 193. Fixed sleeve; 194. Rotating sleeve; .Bearing; 198. Limiting block; 199. The first outer ring gear; 1910. The second outer ring gear; 1911. Axial baffle; 1913. Rotating block; 20. Display; 21. Sheet metal instrument seat; 22. Mouse and keyboard; 23. Needle grinding machine.
具体实施方式detailed description
请参阅图1-4所示,本实用新型关于一种影像测量刀具装置,包括钣金仪器座21、显示器20、电脑主机1、鼠标键盘22、控制台2,所述的控制台2、鼠标键盘22、电脑主机1和显示器20设于钣金仪器座21上,所述的鼠标键盘22和显示器20分别与电脑主机1连接,电脑主机1与控制台2连接,还包括工作台移动机构18、升降机构14、工作台面5、玻璃块6、夹持待测刀具的夹具17、底光源板16、横向图像采集装置、纵向图像采集装置,所述的工作台移动机构18和升降机构14设于控制台2上并与控制台2连接,所述的工作台移动机构18运行行程为200x100mm,所述的工作台面5设于工作台移动机构18上方,所述的工作台面5采用金属制成,工作台面5的尺寸为404x228mm,所述的玻璃块6设于工作台面5上表面,所述的玻璃块6尺寸为260x160mm,采用玻璃块使光照效果更好,所述的夹持待测刀具的夹具17设于玻璃块6中部,所述的纵向图像采集装置固定于升降机构14上并设于夹持待测刀具的夹具17上方,所述的横向图像采集装置通过角度旋转装置19沿纵向图像采集装置轴心旋转连接,所述的纵向图像采集装置包括纵向镜头表面灯13、纵向镜头11和纵向摄录机12,所述的横向图像采集装置包括横向转角镜头表面灯7、横向转角镜头、横向摄录机9,所述的底光源板16设于工作台面5上并设于纵向摄像镜头一侧。Please refer to Figs. 1-4, the utility model relates to an image measuring tool device, including a sheet metal instrument seat 21, a display 20, a computer host 1, a mouse keyboard 22, a console 2, the console 2, a mouse Keyboard 22, main computer 1 and display 20 are arranged on sheet metal instrument seat 21, described mouse keyboard 22 and display 20 are connected with main computer 1 respectively, main computer 1 is connected with console 2, also includes workbench moving mechanism 18 , a lifting mechanism 14, a worktable surface 5, a glass block 6, a clamp 17 for clamping a tool to be tested, a bottom light source plate 16, a horizontal image acquisition device, and a longitudinal image acquisition device, and the worktable moving mechanism 18 and the lifting mechanism 14 are set On the console 2 and connected with the console 2, the operating stroke of the workbench moving mechanism 18 is 200x100mm, and the workbench 5 is arranged above the workbench moving mechanism 18, and the workbench 5 is made of metal , the size of the worktable 5 is 404x228mm, the glass block 6 is located on the upper surface of the worktable 5, the size of the glass block 6 is 260x160mm, the glass block is used to make the lighting effect better, and the clamping tool to be tested The clamp 17 is located in the middle of the glass block 6, and the longitudinal image acquisition device is fixed on the lifting mechanism 14 and is arranged above the clamp 17 for clamping the tool to be measured. The axis of the image acquisition device is rotationally connected, and the longitudinal image acquisition device includes a longitudinal lens surface light 13, a longitudinal lens 11 and a longitudinal video camera 12, and the horizontal image acquisition device includes a horizontal corner lens surface light 7, a horizontal corner lens . Horizontal video camera 9, the bottom light source plate 16 is set on the work surface 5 and on one side of the vertical camera lens.
电脑主机1内安装有刀具测量处理单元,刀具测量处理单元为本领域常规技术手段,刀具测量处理单元可以将刀具真实图像与此工件的CAD图纸进行比较,并能测量差值,刀具测量处理单元还具有仿形功能,即根据测量数据生成CAD图纸;对于工件测量领域,双镜头测量系统为最先进的测量仪器,使用者将更容易获得最佳的测量结果。A tool measurement processing unit is installed in the host computer 1, and the tool measurement processing unit is a conventional technical means in the art. The tool measurement processing unit can compare the real image of the tool with the CAD drawing of the workpiece, and can measure the difference. The tool measurement processing unit It also has the function of profiling, that is, to generate CAD drawings based on the measurement data; for the field of workpiece measurement, the dual-lens measurement system is the most advanced measuring instrument, and it will be easier for users to obtain the best measurement results.
进一步地,所述的角度旋转装置19包括旋转拉手10、旋转驱动部分和角度调节限定部分,所述旋转驱动部分包括旋转气缸191,所述角度调节限定部分包括底座192、固定套193、转动套194、封盖195、转轴196、限位块198、第一外齿圈199、第二外齿圈1910、轴向挡板1911、固定块及转动块1913;所述旋转气缸191的驱动轴与转轴196的一端相连接,所述底座192和固定套193均通过轴承197依次套装在转轴196的气缸连接端,所述第一外齿圈199套在转轴196外侧并固装在固定套193侧部,所述第二外齿圈1910套在转轴196外侧并固装在第一外齿圈199侧部,在第一外齿圈199和第二外齿圈1910轴向方向上留有间隙,且第一外齿圈199和第二外齿圈1910的齿形和齿数均相同,在轴向投影方向上,第一外齿圈199的外齿与第二外齿圈1910的外齿交错设置,且第一、第二外齿圈1910的外齿之间相差半个相邻齿间夹角;所述轴向挡板1911套在转轴196外侧并固装在第二外齿圈1910侧部,在轴向挡板1911上设置有开口槽;所述封盖195套装在轴向挡板1911外侧的转轴196上,封盖195相对于转轴196可轴向移动和绕转轴196转动;所述第一外齿圈199和第二外齿圈1910的轴向中心线与转轴196的轴向中心线相重合;所述限位块198固装在第一外齿圈199和第二外齿圈1910内侧面所对应的转轴196上,所述固定块、转动块1913均位于第一外齿圈199、第二外齿圈1910内侧面与转轴196之间的环形空间内,且固定块和转动块1913分别位于限位块198的两侧,固定块与轴向挡板1911固定连接,转动块1913通过连接杆与封盖195相固接,所述连接杆通过轴向挡板1911的开口槽与封盖195相连接;所述转动套194位于固定套193与封盖195之间,旋转拉手10套于转动套194外,且转动套194与封盖195相固接,所述第一外齿圈199、第二外齿圈1910及轴向挡板1911均位于转动套194内部,在转动套194内壁上设置有内齿,内齿的齿形与第一外齿圈199、第二外齿圈1910的齿形相同;所述转动套194内齿分别与第一外齿圈199、第二外齿圈1910相啮合配合;所述转动套194轴向中心线与转轴196的轴向中心线相重合。Further, the angle rotation device 19 includes a rotation handle 10, a rotation driving part and an angle adjustment limiting part, the rotation driving part includes a rotating cylinder 191, and the angle adjustment limiting part includes a base 192, a fixed sleeve 193, a rotating sleeve 194, cover 195, rotating shaft 196, limit block 198, first outer ring gear 199, second outer ring gear 1910, axial baffle plate 1911, fixed block and rotating block 1913; the drive shaft of the rotary cylinder 191 and One end of the rotating shaft 196 is connected, the base 192 and the fixed sleeve 193 are sequentially set on the connecting end of the cylinder of the rotating shaft 196 through the bearing 197, and the first outer ring gear 199 is sleeved on the outside of the rotating shaft 196 and fixed on the side of the fixed sleeve 193 The second outer ring gear 1910 is sleeved on the outside of the rotating shaft 196 and fixed on the side of the first outer ring gear 199, leaving a gap in the axial direction of the first outer ring gear 199 and the second outer ring gear 1910, In addition, the tooth shape and number of teeth of the first external ring gear 199 and the second external ring gear 1910 are the same, and in the axial projection direction, the external teeth of the first external ring gear 199 and the external teeth of the second external ring gear 1910 are arranged alternately , and the difference between the external teeth of the first and second external ring gears 1910 is half of the angle between adjacent teeth; the axial baffle plate 1911 is sleeved on the outside of the rotating shaft 196 and fixed on the side of the second external ring gear 1910 , an opening slot is provided on the axial baffle 1911; the cover 195 is set on the rotating shaft 196 outside the axial baffle 1911, and the cover 195 can move axially relative to the rotating shaft 196 and rotate around the rotating shaft 196; The axial centerlines of the first outer ring gear 199 and the second outer ring gear 1910 coincide with the axial center line of the rotating shaft 196; the limit block 198 is fixed on the first outer ring gear 199 and the second outer ring gear On the rotating shaft 196 corresponding to the inner surface of 1910, the fixed block and the rotating block 1913 are located in the annular space between the inner surface of the first outer gear 199, the second outer gear 1910 and the rotating shaft 196, and the fixed block and the rotating The blocks 1913 are respectively located on both sides of the limit block 198, the fixed block is fixedly connected with the axial baffle 1911, the rotating block 1913 is fixedly connected with the cover 195 through the connecting rod, and the connecting rod passes through the opening slot of the axial baffle 1911 Connected with the cover 195; the rotating sleeve 194 is located between the fixed sleeve 193 and the cover 195, the rotating handle 10 is set outside the rotating sleeve 194, and the rotating sleeve 194 is fixedly connected with the cover 195, the first outer The ring gear 199, the second outer ring gear 1910 and the axial baffle 1911 are all located inside the rotating sleeve 194, and internal teeth are arranged on the inner wall of the rotating sleeve 194. The tooth shape of the ring gear 1910 is the same; the internal teeth of the rotating sleeve 194 are meshed with the first outer ring gear 199 and the second outer ring gear 1910 respectively; Lines coincide.
首先通过旋转拉手10将转动套194沿转轴196向外拉动,此时的转动套194内齿刚好位于第一外齿圈199与第二外齿圈1910之间的间隙内,此时的固定块和转动块1913均处于初始位置,即固定块和转动块1913刚好将限位块198夹合在中间;手动转动旋转拉手10使转动套194转动,在封盖195和连接杆的带动下,转动块1913会随着转动套194一同绕转轴196转动,转动块1913移开限位块198的同时,也和固定块之间形成了一定的扇形空间,此时的限位块198能够跟随转轴196转动的角度范围,就是扇形空间的扇形角范围;确定好角度后,继续手动沿转轴196向外拉动转动套194,此时的转动套194内齿与第二外齿圈1910相啮合,进而限定了转动套194轴向的位置,根据所要转动的角度不同,由于单个外齿圈能够调节的角度范围最小单位为度,所以特殊情况下只需要第一外齿圈199就可满足角度调整要求,此时可继续手动沿转轴196向内拉动转动套194,转动套194内齿与第一外齿圈199相啮合,进而限定了转动套194轴向的位置。First, the rotating sleeve 194 is pulled outward along the rotating shaft 196 by rotating the handle 10. At this time, the internal teeth of the rotating sleeve 194 are just located in the gap between the first outer ring gear 199 and the second outer ring gear 1910. At this time, the fixed block and the rotating block 1913 are in the initial position, that is, the fixed block and the rotating block 1913 just clamp the limit block 198 in the middle; manually turn the rotating handle 10 to make the rotating sleeve 194 rotate, and under the drive of the cover 195 and the connecting rod, the rotation The block 1913 will rotate around the rotating shaft 196 together with the rotating sleeve 194. When the rotating block 1913 moves away from the limiting block 198, it also forms a certain fan-shaped space with the fixed block. At this time, the limiting block 198 can follow the rotating shaft 196 The angle range of the rotation is the sector angle range of the fan-shaped space; after the angle is determined, continue to manually pull the rotating sleeve 194 outward along the rotating shaft 196. At this time, the internal teeth of the rotating sleeve 194 mesh with the second outer ring gear 1910, thereby defining The axial position of the rotating sleeve 194 is determined. According to the different angles to be rotated, since the minimum unit of the angle range that can be adjusted by a single outer ring gear is degrees, only the first outer ring gear 199 is required to meet the angle adjustment requirements under special circumstances. At this time, the rotating sleeve 194 can be manually pulled inward along the rotating shaft 196 , and the inner teeth of the rotating sleeve 194 mesh with the first outer ring gear 199 , thereby defining the axial position of the rotating sleeve 194 .
角度旋转装置19使横向镜头8可以绕纵向镜头11旋转,工作台移动机构18配合横向镜头8可以绕纵向镜头11可以实现五个轴的测量,角度旋转装置19且避免了多次装夹造成的重复定位误差,极大的提高了测量精度与效率。The angle rotation device 19 enables the horizontal lens 8 to rotate around the longitudinal lens 11, and the worktable moving mechanism 18 cooperates with the horizontal lens 8 to realize the measurement of five axes around the vertical lens 11. The angle rotation device 19 also avoids damage caused by multiple clamping Repeat positioning error, which greatly improves the measurement accuracy and efficiency.
所述的工作台移动机构18包括相互垂直的X向丝杆和Y向丝杆,所述的X向丝杆和Y向丝杆上分别设有X向调节轴4和Y向调节轴3。The table moving mechanism 18 includes X-direction screw rods and Y-direction screw rods perpendicular to each other, and the X-direction screw rods and Y-direction screw rods are respectively provided with an X-direction adjustment shaft 4 and a Y-direction adjustment shaft 3 .
所述的升降机构14上设有升降手轮15。The lifting mechanism 14 is provided with a lifting hand wheel 15 .
一种影像测量刀具装置测量方法,包括下列步骤:A method for measuring an image measuring tool device, comprising the following steps:
(1)将待测刀具固定在夹持待测刀具的夹具17上,使前刀面面向横向镜头8,背向底光源板16;(1) Fix the tool to be tested on the clamp 17 that clamps the tool to be tested, so that the rake face faces the horizontal lens 8 and faces away from the bottom light source plate 16;
(2)利用电脑主机1通过控制台2分别对工作台移动机构18进行水平方向左右前后移动控制和对升降机构14上下移动控制,工作台移动机构18使工作台面5沿X向或Y向移动和升降机构14上下移动,在工作台面5移动过程中使工作台面5上方的纵向镜头11和横向镜头8实时提取轮廓图像中刀具两侧的轮廓线,求解两直线夹角,角度旋转装置19使横向图像采集装置绕纵向图像采集装置转动,横向图像采集装置在转动过程中实时提取轮廓图像中刀具两侧的轮廓线,求解两直线夹角,使刀具转动到该夹角的最小测量位置,从而确定刀具角度的最佳测量位置,从而实现刀具五个轴的测量;(2) Use the computer mainframe 1 to control the left and right forward and backward movement of the worktable moving mechanism 18 in the horizontal direction and the up and down movement control of the lifting mechanism 14 through the console 2, and the workbench moving mechanism 18 makes the worktable 5 move along the X direction or the Y direction And the lifting mechanism 14 moves up and down, and the longitudinal lens 11 and the horizontal lens 8 above the work surface 5 are extracted in real time from the contour lines on both sides of the tool in the contour image during the movement of the work surface 5, and the angle between the two straight lines is solved, and the angle rotation device 19 makes The horizontal image acquisition device rotates around the longitudinal image acquisition device, and the horizontal image acquisition device extracts the contour lines on both sides of the tool in the contour image in real time during the rotation process, solves the angle between the two lines, and makes the tool rotate to the minimum measurement position of the angle, thereby Determine the best measurement position of the tool angle, so as to realize the measurement of the five axes of the tool;
(3)利用纵向图像采集装置和横向图像采集装置采集刀具的轮廓图像,并将其送入电脑主机1,电脑主机1内的刀具测量处理单元,刀具测量处理单元可以将刀具真实图像与此工件的CAD图纸进行比较,并能测量差值,刀具测量处理单元还具有仿形功能,即根据测量数据生成CAD图纸;(3) Utilize the vertical image acquisition device and the horizontal image acquisition device to collect the contour image of the tool, and send it to the computer host 1, the tool measurement processing unit in the computer host 1, the tool measurement processing unit can compare the real image of the tool with the workpiece The CAD drawings can be compared and the difference can be measured. The tool measurement processing unit also has the function of profiling, that is, the CAD drawings can be generated according to the measurement data;
(4)电脑主机1中的刀具测量处理单元除了具备测量的常用功能外,增加视频区的十字线对位功能,通过键盘方向键调节十字线可以快速的测量出刀口的角度,可以通过键盘数字键1、2快速切换横向镜头8和纵向镜头11,从而能从不同角度和方向观测被测物体,在测量工作区域中,增加了六个快速检测距离的功能,点到点的距离、点到直线的距离、线到线的距离、圆心到直线的距离、圆心到圆心的距离、圆环的厚度。(4) In addition to the common functions of measurement, the tool measurement processing unit in the host computer 1 adds the crosshair alignment function in the video area, and the angle of the knife edge can be quickly measured by adjusting the crosshair through the keyboard direction keys. Keys 1 and 2 quickly switch the horizontal lens 8 and the vertical lens 11, so that the measured object can be observed from different angles and directions. In the measurement work area, six functions of rapid detection distance are added. point-to-point distance, the distance from a point to a line, line-to-line distance, the distance from the center of the circle to the line, The distance from the center to the center of the circle, The thickness of the ring.
以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiment is only a description of the preferred implementation of the utility model, and is not intended to limit the scope of the utility model. On the premise of not departing from the design spirit of the utility model, ordinary engineers and technicians in the field made the technical solution of the utility model Various modifications and improvements should fall within the protection scope determined by the claims of the present utility model.
Claims (9)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105674882A (en) * | 2016-02-22 | 2016-06-15 | 东莞市嘉腾仪器仪表有限公司 | Image measuring tool system and its measuring method |
| CN108247427A (en) * | 2016-12-28 | 2018-07-06 | 正河源机械配件有限公司 | Cutter image measurement method |
| CN117781906A (en) * | 2024-02-27 | 2024-03-29 | 深圳市鑫国钰精密工具有限公司 | Double-lens cutter image measuring instrument and measuring method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105674882A (en) * | 2016-02-22 | 2016-06-15 | 东莞市嘉腾仪器仪表有限公司 | Image measuring tool system and its measuring method |
| CN108247427A (en) * | 2016-12-28 | 2018-07-06 | 正河源机械配件有限公司 | Cutter image measurement method |
| CN117781906A (en) * | 2024-02-27 | 2024-03-29 | 深圳市鑫国钰精密工具有限公司 | Double-lens cutter image measuring instrument and measuring method thereof |
| CN117781906B (en) * | 2024-02-27 | 2024-05-31 | 深圳市鑫国钰精密工具有限公司 | Double-lens cutter image measuring instrument and measuring method thereof |
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