CN205745828U - Pipeline whirl compensator - Google Patents
Pipeline whirl compensator Download PDFInfo
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- CN205745828U CN205745828U CN201620640441.2U CN201620640441U CN205745828U CN 205745828 U CN205745828 U CN 205745828U CN 201620640441 U CN201620640441 U CN 201620640441U CN 205745828 U CN205745828 U CN 205745828U
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Abstract
Description
技术领域technical field
本实用新型涉及一种管道补偿技术,尤其是一种旋转补偿器,具体地说是一种管道用集装式旋转补偿器。The utility model relates to a pipeline compensation technology, in particular to a rotary compensator, in particular to a packaged rotary compensator for pipelines.
背景技术Background technique
目前,旋转补偿器作为一种管道热膨胀新型补偿装置具有补偿量大、安装方便、总体成本低等优点,在电力、石化以及供热领域得到了广泛应用。典型的旋转补偿器结构见中国专利ZL200610041301.4,通过对旋转补偿器进行受力分析发现,现有结构设计存在不合理之处,填料压紧力变化趋势和介质压力相反,这样填料利用率较低,特别是在远离压盖一侧的填料根本无法起到密封的效果。At present, as a new type of compensation device for pipeline thermal expansion, the rotary compensator has the advantages of large compensation amount, convenient installation, and low overall cost, and has been widely used in the fields of electric power, petrochemical, and heating. The typical rotary compensator structure is shown in Chinese patent ZL200610041301.4. Through the force analysis of the rotary compensator, it is found that the existing structure design is unreasonable. Low, especially the packing on the side away from the gland can't play a sealing effect at all.
实用新型内容Utility model content
本实用新型的目的是针对现有的旋转补偿器的端面密封件存在的压紧力变化趋势与介质压力变化相反导致作为密封件的填料的利用率低的问题,设计一种能使密封件压紧力变化趋势与介质压力变化一致的管道用集装式旋转补偿器。The purpose of this utility model is to solve the problem that the changing trend of the compression force of the end face seal of the existing rotary compensator is opposite to the change of the medium pressure, which leads to the low utilization rate of the filler as the seal, and to design a method that can make the seal compress Manifold rotary compensator for pipelines whose tightening force change trend is consistent with medium pressure change.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种管道用旋转补偿器,它包括变径管1、密封座2、压盖4和芯管5,芯管5设有环形外凸台7的一端伸入到变径管1中,其特征是变径管1、密封座2以及压盖4两两相连并整体套装在芯管5上,在密封座2、压盖4和芯管5形成的空腔内设置有密封腔套3,密封腔套3一端设有环形内凸台12,另一端通过紧固件10和压盖4相连;环形外凸台7、密封腔套3和密封座2之间形成第一道密封腔,在所述的第一道密封腔内装有端面密封件8,调整紧固件10能调整所述第一道密封腔的大小,从而调整端面密封件8的预压力;密封腔套3、压盖4和芯管5之间形成第二道密封腔,在所述的第二道密封腔内装有环面密封件9。A rotary compensator for pipelines, which includes a reducing tube 1, a sealing seat 2, a gland 4 and a core tube 5, and one end of the core tube 5 provided with an annular outer boss 7 protrudes into the reducing tube 1, and its characteristic The reducer tube 1, the sealing seat 2 and the gland 4 are connected in pairs and are integrally set on the core tube 5. A sealing cavity sleeve 3 is arranged in the cavity formed by the sealing seat 2, the gland 4 and the core tube 5. One end of the cavity cover 3 is provided with an annular inner boss 12, and the other end is connected to the gland 4 through a fastener 10; the first sealing cavity is formed between the annular outer boss 7, the sealing cavity cover 3 and the sealing seat 2, and the The first seal chamber described above is equipped with an end face seal 8, and the adjustment fastener 10 can adjust the size of the first seal chamber, thereby adjusting the pre-pressure of the end face seal 8; the seal chamber sleeve 3, the gland 4 and A second sealing cavity is formed between the core tubes 5, and an annular sealing member 9 is installed in the second sealing cavity.
所述的压盖4通过连接板6和密封座2焊接相连。The gland 4 is welded to the sealing seat 2 through the connecting plate 6 .
在密封腔套3的环形内凸台12、压盖2与芯管5的贴合处均安装有滚珠11。Balls 11 are installed on the ring-shaped inner boss 12 of the sealing cavity cover 3 , and at the junction between the gland 2 and the core tube 5 .
所述的端面密封件8为耐高温、高压的密封材料件。The end face seal 8 is a high temperature and high pressure resistant sealing material.
所述的紧固件为螺栓和蝶形弹簧组件。The fasteners are bolts and disc spring assemblies.
本实用新型的有益效果:The beneficial effects of the utility model:
传统旋转补偿器环面密封结构由于压盖和密封座分离,压紧力变化趋势和介质压力正好相反(如图2所示),使得远离压盖一侧的填料没有得到充分利用,密封可靠性较差。本实用新型将压盖和密封座连成一体,压紧力变化趋势和介质压力一致(如图3所示),可使填料得到充分利用,并且随着介质压力的升高,密封可靠性也有一定程度的提高。Due to the separation of the gland and the seal seat in the traditional rotary compensator ring surface seal structure, the change trend of the compression force is exactly opposite to the medium pressure (as shown in Figure 2), so that the packing on the side away from the gland is not fully utilized, and the sealing reliability poor. The utility model integrates the gland and the sealing seat, and the change trend of the pressing force is consistent with the medium pressure (as shown in Figure 3), so that the packing can be fully utilized, and with the increase of the medium pressure, the sealing reliability is also improved. Improve to a certain extent.
本实用新型采用了两道密封结构,第一道端面密封结构具有自密封效果,随着介质压力的升高,端面密封件的压紧力上升;第二道改进的环面密封结构同样具有一定的自密封作用。该双层自密封结构设置更合理,密封效果更好,密封可靠性更高。The utility model adopts two sealing structures, the first end face sealing structure has a self-sealing effect, as the pressure of the medium increases, the compression force of the end face seal rises; the second improved ring surface sealing structure also has a certain self-sealing effect. The setting of the double-layer self-sealing structure is more reasonable, the sealing effect is better, and the sealing reliability is higher.
对于现有旋转补偿器的端面密封腔的体积不可调,本实用新型的端面密封腔的体积能进行调整,从而实现了预紧力的调整。As the volume of the end face sealing cavity of the existing rotary compensator is not adjustable, the volume of the end face sealing cavity of the utility model can be adjusted, thereby realizing the adjustment of the pretightening force.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为传统结构的填料受力图。Figure 2 is a stress diagram of a traditional structure packing.
图3为本实用新型的填料受力图。Fig. 3 is a stress diagram of the filler of the present invention.
图中:1-变径管、2-密封座、3-密封腔套、4-压盖、5-芯管、6-连接板、7-环形外凸台、8-端面密封件、9-环面密封件、10-紧固件、11-滚珠、12-环形内凸台。In the figure: 1-Reducing tube, 2-Seal seat, 3-Seal cavity sleeve, 4-Gland, 5-Core tube, 6-Connecting plate, 7-Ring outer boss, 8-End face seal, 9- Annular seal, 10-fastener, 11-ball, 12-annular inner boss.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1所示。As shown in Figure 1.
一种管道用集装式旋转补偿器,它包括变径管1、密封座2、压盖4和芯管5,芯管5设有环形外凸台7的一端伸入到变径管1中,变径管1、密封座2以及压盖4两两相连并整体套装在芯管5上,其中压盖4通过连接板6和密封座2焊接相连。在密封座2、压盖4和芯管5形成的空腔内设置有密封腔套3,密封腔套3一端设有环形内凸台12,另一端通过紧固件10和压盖4相连;环形外凸台7、密封腔套3和密封座2之间形成第一道密封腔,在所述的第一道密封腔内装有端面密封件8,调整紧固件10能调整所述第一道密封腔的大小,从而调整端面密封件8的预压力;密封腔套3、压盖4和芯管5之间形成第二道密封腔,在所述的第二道密封腔内装有环面密封件9。在密封腔套3的环形内凸台12、压盖2与芯管5的贴合处均安装有滚珠11以保证旋转补偿器工作时转动灵动。为了保证密封性能,端面密封件8和环面密封件9均应采用耐高温高压的密封材料,具体为柔性石墨填料环。为了实现产品的长周期运行,紧固件10设有碟簧,碟簧有预紧作用,在填料少许磨损,螺栓预紧力下降的情况下可以自动调节,避免管内介质泄漏。An assembly-type rotary compensator for pipelines, which includes a reducing tube 1, a sealing seat 2, a gland 4 and a core tube 5, and one end of the core tube 5 provided with an annular outer boss 7 extends into the reducing tube 1 , the reducing tube 1, the sealing seat 2 and the gland 4 are connected in pairs and are integrally set on the core tube 5, wherein the gland 4 is connected to the sealing seat 2 through the connecting plate 6 by welding. In the cavity formed by the sealing seat 2, the gland 4 and the core tube 5, a sealing chamber sleeve 3 is provided, and one end of the sealing chamber sleeve 3 is provided with an annular inner boss 12, and the other end is connected to the gland 4 through a fastener 10; A first sealing cavity is formed between the annular outer boss 7, the sealing cavity cover 3 and the sealing seat 2, and an end face seal 8 is installed in the first sealing cavity, and the adjusting fastener 10 can adjust the first sealing cavity. The size of the first sealing cavity, so as to adjust the pre-pressure of the end face seal 8; the second sealing cavity is formed between the sealing cavity sleeve 3, the gland 4 and the core tube 5, and the ring surface is installed in the second sealing cavity Seal 9. Balls 11 are installed on the annular inner boss 12 of the sealing chamber sleeve 3 and the joint between the gland 2 and the core tube 5 to ensure the flexible rotation of the rotary compensator when it works. In order to ensure the sealing performance, both the end face seal 8 and the ring face seal 9 should use high temperature and high pressure resistant sealing materials, specifically flexible graphite packing rings. In order to realize the long-term operation of the product, the fastener 10 is equipped with a disc spring, which has a pre-tightening effect, and can be automatically adjusted when the packing is slightly worn and the pre-tightening force of the bolt is reduced, so as to avoid the leakage of the medium in the pipe.
安装时,先将变径管1和密封座焊接相连;再依次压装芯管5、端面密封件8、密封腔套3和环面密封件9和压盖4,并将密封座2和压盖4通过连接板6焊接连接;最后拧紧紧固件10,完成整体结构。When installing, first weld the reducer tube 1 and the sealing seat; The cover 4 is connected by welding through the connecting plate 6; finally, the fastener 10 is tightened to complete the overall structure.
为了实现两道密封的相互配合,在安装时端面密封件8的预压缩率可适度增加,以保证拧紧螺栓时端面密封填料回弹填充密封腔。In order to realize the mutual cooperation of the two seals, the pre-compression rate of the end face seal 8 can be moderately increased during installation, so as to ensure that the end face seal packing rebounds to fill the seal cavity when the bolts are tightened.
本实用新型未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the utility model are all the same as the prior art or can be realized by adopting the prior art.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620640441.2U CN205745828U (en) | 2016-06-27 | 2016-06-27 | Pipeline whirl compensator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620640441.2U CN205745828U (en) | 2016-06-27 | 2016-06-27 | Pipeline whirl compensator |
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| Publication Number | Publication Date |
|---|---|
| CN205745828U true CN205745828U (en) | 2016-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620640441.2U Withdrawn - After Issue CN205745828U (en) | 2016-06-27 | 2016-06-27 | Pipeline whirl compensator |
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| Country | Link |
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| CN (1) | CN205745828U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105909909A (en) * | 2016-06-27 | 2016-08-31 | 江苏中圣管道工程技术有限公司 | Combined rotary compensator for pipelines |
| CN114650908A (en) * | 2019-11-15 | 2022-06-21 | 新时代管道私人有限公司 | Pipe forming equipment |
-
2016
- 2016-06-27 CN CN201620640441.2U patent/CN205745828U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105909909A (en) * | 2016-06-27 | 2016-08-31 | 江苏中圣管道工程技术有限公司 | Combined rotary compensator for pipelines |
| CN105909909B (en) * | 2016-06-27 | 2018-02-13 | 江苏中圣管道工程技术有限公司 | A kind of pipeline packaging type whirl compensator |
| CN114650908A (en) * | 2019-11-15 | 2022-06-21 | 新时代管道私人有限公司 | Pipe forming equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161130 Effective date of abandoning: 20180213 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20161130 Effective date of abandoning: 20180213 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |