CN205731268U - Silicone acrylic emulsion polymerization reaction kettle - Google Patents
Silicone acrylic emulsion polymerization reaction kettle Download PDFInfo
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- CN205731268U CN205731268U CN201620748962.XU CN201620748962U CN205731268U CN 205731268 U CN205731268 U CN 205731268U CN 201620748962 U CN201620748962 U CN 201620748962U CN 205731268 U CN205731268 U CN 205731268U
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- kettle body
- pipe
- kettle
- acrylic emulsion
- emulsion polymerization
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- 238000007720 emulsion polymerization reaction Methods 0.000 title claims abstract description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title description 2
- 229920001296 polysiloxane Polymers 0.000 title description 2
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000013019 agitation Methods 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 7
- 230000017525 heat dissipation Effects 0.000 abstract description 6
- 230000003635 deoxygenating effect Effects 0.000 abstract description 5
- 238000004880 explosion Methods 0.000 abstract description 5
- 238000006116 polymerization reaction Methods 0.000 abstract description 5
- 239000007789 gas Substances 0.000 description 11
- 239000003999 initiator Substances 0.000 description 5
- 239000011261 inert gas Substances 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011258 core-shell material Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Polymerisation Methods In General (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
本实用新型涉及一种硅丙乳液聚合反应釜,属于聚合反应装置领域,包括釜体、夹套和设于釜体上、下端的两料口,釜体内设有搅拌器,搅拌器连接主轴,釜体内设有温度传感器,夹套底部和顶部分别设置有蒸汽入口和蒸汽出口,夹套内设置有外冷螺旋管,釜体内壁上设置有扰流板,搅拌器下方设置有固定在釜体底部的支撑管,下端料口装有法兰盘,进气管穿过法兰盘与支撑管内的气道连通,釜体外壁上设置有控制器。本实用新型增加气体搅拌装置,使得即达到充分除氧、搅拌、散热的功能,又使得搅拌阻力减少,使反应均匀平稳,温度也很好控制,杜绝爆聚现象,消除了安全隐患,并且设置扰流板,增加了物料的分散性,提高物料的得率,提高了产品的质量。
The utility model relates to a silicon-acrylic emulsion polymerization reaction kettle, which belongs to the field of polymerization reaction devices, and comprises a kettle body, a jacket and two feed ports arranged at the upper and lower ends of the kettle body. The kettle body is provided with an agitator connected to a main shaft. There is a temperature sensor in the kettle body, a steam inlet and a steam outlet at the bottom and top of the jacket respectively, an external cooling spiral pipe is arranged in the jacket, a spoiler is arranged on the inner wall of the kettle, and a steam outlet is installed under the stirrer fixed on the kettle body. The support pipe at the bottom is equipped with a flange plate at the lower end of the feed port, the air inlet pipe passes through the flange plate and communicates with the air passage in the support pipe, and a controller is arranged on the outer wall of the kettle. The utility model adds a gas stirring device, so that the functions of fully deoxygenating, stirring, and heat dissipation are achieved, and the stirring resistance is reduced, so that the reaction is uniform and stable, and the temperature is also well controlled, so that the explosion phenomenon is eliminated, and the safety hazard is eliminated. The spoiler increases the dispersibility of the material, improves the yield of the material, and improves the quality of the product.
Description
技术领域technical field
本实用新型属于聚合反应装置领域,具体涉及一种硅丙乳液聚合反应釜。The utility model belongs to the field of polymerization reaction devices, in particular to a silicon-acrylic emulsion polymerization reaction kettle.
背景技术Background technique
硅丙乳液是将含有不饱和键的有机硅单体与丙烯酸类单体加入合适的助剂,通过核壳包覆聚合工艺聚合而成的乳液。结合了有机硅耐高温性、耐候性、耐化学品性,疏水、表面能低不易污染性和丙烯酸类树脂的高保色性、柔韧性、附着性。是一种高耐候、高耐水、抗污染的环保型建筑用乳液及涂料。传统生成硅丙乳液聚合釜在使用过程中随着反应的进行,体系粘度迅速增大,不利于引发剂的分散;体系粘度迅速增大,聚合反应放出的热量不易扩散和交换,导致物料体系温度难于控制,导致分子链的断裂、分解,影响分子量的大小,从而影响产品的产量,甚至引发爆聚而带来生产安全隐患;并且存在搅拌不均匀现象,由于搅拌不均,散热不易,导致反应不均一,分子量分布广泛,产量、质量差异性大。Silicone-acrylic emulsion is an emulsion that is polymerized by adding unsaturated bond-containing organosilicon monomers and acrylic monomers with suitable additives through a core-shell coating polymerization process. It combines the high temperature resistance, weather resistance, chemical resistance, hydrophobicity, low surface energy and non-pollution of silicone with the high color retention, flexibility and adhesion of acrylic resin. It is an environment-friendly architectural emulsion and coating with high weather resistance, high water resistance and anti-pollution. During the use of the traditional silicon-acrylic emulsion polymerization kettle, the viscosity of the system increases rapidly with the progress of the reaction, which is not conducive to the dispersion of the initiator; the viscosity of the system increases rapidly, and the heat released by the polymerization reaction is not easy to diffuse and exchange, resulting in the temperature of the material system It is difficult to control, leading to the breakage and decomposition of molecular chains, affecting the size of molecular weight, thereby affecting the output of products, and even triggering explosion polymerization to bring hidden dangers to production safety; and there is uneven stirring, due to uneven stirring, heat dissipation is not easy, resulting in reaction Inhomogeneity, wide distribution of molecular weight, large difference in yield and quality.
实用新型内容Utility model content
本实用新型的目的是提供一种硅丙乳液聚合反应釜,来解决上述问题。The purpose of this utility model is to provide a silicon-acrylic emulsion polymerization reactor to solve the above problems.
本实用新型硅丙乳液聚合反应釜,包括釜体、夹套和设于釜体上、下端的两料口,釜体内设有搅拌器,搅拌器连接主轴,主轴上端连接固定在釜体顶部的电机,釜体内设有温度传感器,夹套底部和顶部分别设置有蒸汽入口和蒸汽出口,夹套内设置有外冷螺旋管,釜体内壁上设置有扰流板,搅拌器下方设置有固定在釜体底部的支撑管,支撑管顶部通过轴承连接气体搅拌装置,下端料口装有法兰盘,一进气管穿过法兰盘与支撑管内的气道连通,气道连通气体搅拌装置内部,釜体外壁上设置有控制器,控制器与调速电机、温度感应器、蒸汽入口上的控制阀及所述外冷螺旋管连接。The utility model silicon-acrylic emulsion polymerization reaction kettle comprises a kettle body, a jacket and two feeding ports arranged at the upper and lower ends of the kettle body. The kettle body is provided with an agitator, the agitator is connected to a main shaft, and the upper end of the main shaft is connected and fixed on the top of the kettle body. Motor, temperature sensor in the kettle body, steam inlet and steam outlet on the bottom and top of the jacket respectively, external cooling spiral tube in the jacket, spoiler on the inner wall of the kettle, and fixed on the bottom of the agitator The support pipe at the bottom of the kettle body, the top of the support pipe is connected to the gas stirring device through bearings, the lower end of the material port is equipped with a flange, and an air inlet pipe passes through the flange to communicate with the air passage in the support pipe, and the air passage is connected to the inside of the gas stirring device. A controller is arranged on the outer wall of the kettle, and the controller is connected with the speed regulating motor, the temperature sensor, the control valve on the steam inlet and the external cooling spiral pipe.
所述气体搅拌装置包括空心盘,空心盘内部连通气道,所述空心盘外侧连接有导气管,所述导气管设计为圆弧形,所述导气管外侧连接限流管,所述限流管设计为漏斗状,在增加搅拌的同时,通入惰性气体,使得即达到充分除氧、搅拌、散热的功能,又使得搅拌阻力减少,易于搅拌和引发剂的分散,加上搅拌器的作用,使反应均匀平稳,温度也很好控制,杜绝爆聚现象,提高了产品质量,消除了安全隐患。The gas stirring device includes a hollow disk, the inside of the hollow disk communicates with the air passage, the outside of the hollow disk is connected with an air guide tube, the air guide tube is designed as an arc, the outside of the air guide tube is connected with a flow limiting tube, and the flow limiting The tube is designed in the shape of a funnel. While increasing the stirring, the inert gas is introduced, so that the functions of fully deoxygenating, stirring, and heat dissipation can be achieved, and the stirring resistance is reduced, which is easy to stir and disperse the initiator, plus the function of the stirrer , so that the reaction is uniform and stable, and the temperature is well controlled, so that the phenomenon of implosion can be eliminated, the product quality can be improved, and the hidden danger of safety can be eliminated.
所述反应釜还设置有气泡抑制器,减少上部气泡产生。The reactor is also provided with a bubble suppressor to reduce the generation of bubbles in the upper part.
所述气泡抑制器包括抽空机、吸入管、回流管和过滤器;所述吸入管一端与所述釜体内部连通,所述吸入管另一端安装在抽空机的输入端,所述回流管一端通过过滤器与所述抽空机连接,所述回流管另一端与所述釜体内部连通。The air bubble suppressor includes an evacuator, a suction pipe, a return pipe and a filter; one end of the suction pipe communicates with the interior of the still body, the other end of the suction pipe is installed at the input end of the evacuator, and one end of the return pipe It is connected to the evacuator through a filter, and the other end of the return pipe communicates with the interior of the kettle body.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
增加气体搅拌装置,在通入惰性气体的情况下使得即达到充分除氧、搅拌、散热的功能,又使得搅拌阻力减少,易于搅拌和引发剂的分散,加上搅拌器的作用,使反应均匀平稳,温度也很好控制,杜绝爆聚现象,提高了产品质量,消除了安全隐患,并且设置扰流板,使物料通过与扰流板的接触,增加了碰撞的机率,从而增大了物料分子间的碰撞机会,增加了物料的分散性,从而使物料反应充分,提高物料的得率,提高了产品的质量。Adding a gas stirring device, in the case of feeding inert gas, not only achieves the functions of fully deoxygenating, stirring, and heat dissipation, but also reduces the stirring resistance, which is easy to stir and disperse the initiator, and the function of the stirrer makes the reaction uniform It is stable and the temperature is well controlled, which prevents the explosion phenomenon, improves the product quality, and eliminates potential safety hazards. A spoiler is set to make the material contact with the spoiler, increasing the probability of collision, thereby increasing the material The chance of intermolecular collision increases the dispersibility of the material, so that the material reacts fully, improves the yield of the material, and improves the quality of the product.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为气体搅拌装置的结构示意图;Fig. 2 is the structural representation of gas stirring device;
图中:1、电机,2、主轴,3、搅拌器,4、吸入管,5、抽空机,6、过滤器,7、回流管,8、夹套,9、圆形孔,10、外冷螺旋管,11、扰流板,12、蒸汽入口,13、气体搅拌装置,13.1、空心盘,13.2、导气管,13.3、限流管,14、轴承,15、进气管,16、法兰,17、下端料口,18、支撑管,19、气道,20、控制器,21、温度传感器,22、蒸汽出口,23、上端料口。In the figure: 1. Motor, 2. Main shaft, 3. Agitator, 4. Suction pipe, 5. Evacuator, 6. Filter, 7. Return pipe, 8. Jacket, 9. Round hole, 10. Outer Cold spiral pipe, 11, spoiler, 12, steam inlet, 13, gas stirring device, 13.1, hollow disk, 13.2, air guide pipe, 13.3, restrictor pipe, 14, bearing, 15, intake pipe, 16, flange , 17, lower feed port, 18, support pipe, 19, air passage, 20, controller, 21, temperature sensor, 22, steam outlet, 23, upper feed port.
具体实施方式detailed description
下面对照附图,对本实用新型的具体实施方式作进一步详细的说明。The specific embodiment of the utility model will be described in further detail below with reference to the accompanying drawings.
如图1和2所示的硅丙乳液聚合反应釜,包括釜体、夹套8和设于釜体上、下端的两料口,釜体内设有搅拌器3,搅拌器3连接主轴2,主轴2上端连接固定在釜体顶部的电机1,釜体内设有温度传感器21,夹套8底部和顶部分别设置有蒸汽入口12和蒸汽出口22,夹套8内设置有外冷螺旋管10,釜体内壁上设置有扰流板11,搅拌器3下方设置有固定在釜体底部的支撑管18,支撑管18顶部通过轴承14连接气体搅拌装置13,下端料口17装有法兰16盘,一进气管15穿过法兰16盘与支撑管18内的气道19连通,气道19连通气体搅拌装置13内部,釜体外壁上设置有控制器20,控制器20与调速电机1、温度感应器、蒸汽入口12上的控制阀及所述外冷螺旋管10连接,物料从上端料口23进入反应釜,在夹套8内通入蒸汽并且通过控制器20控制反应釜内的温度,通过搅拌器3和气体搅拌装置13更好的进行搅拌。The silicon-acrylic emulsion polymerization reaction kettle shown in Figures 1 and 2 includes a kettle body, a jacket 8 and two feed ports located at the upper and lower ends of the kettle body. The kettle body is provided with an agitator 3, and the agitator 3 is connected to the main shaft 2. The upper end of the main shaft 2 is connected to the motor 1 fixed on the top of the kettle body. The temperature sensor 21 is installed in the kettle body. The bottom and top of the jacket 8 are respectively provided with a steam inlet 12 and a steam outlet 22. The jacket 8 is provided with an external cooling spiral pipe 10. A spoiler 11 is arranged on the inner wall of the kettle, and a support pipe 18 fixed on the bottom of the kettle body is arranged under the agitator 3. The top of the support pipe 18 is connected to the gas stirring device 13 through a bearing 14, and the lower end material port 17 is equipped with a flange 16. , an air inlet pipe 15 communicates with the air passage 19 in the support pipe 18 through the flange 16, the air passage 19 communicates with the inside of the gas stirring device 13, and a controller 20 is arranged on the outer wall of the kettle, and the controller 20 is connected with the speed regulating motor 1 , the temperature sensor, the control valve on the steam inlet 12 and the external cooling spiral pipe 10 are connected, the material enters the reactor from the upper feed port 23, and steam is introduced into the jacket 8 and the temperature in the reactor is controlled by the controller 20. The temperature is better stirred by the stirrer 3 and the gas stirring device 13.
气体搅拌装置13包括空心盘13.1,空心盘13.1内部连通气道19,所述空心盘13.1外侧连接有导气管13.2,所述导气管13.2设计为圆弧形,所述导气管13.2外侧连接限流管13.3,所述限流管13.3设计为漏斗状。在增加搅拌的同时,通入惰性气体,使得即达到充分除氧、搅拌、散热的功能,又使得搅拌阻力减少,易于搅拌和引发剂的分散,加上搅拌器3的作用,使反应均匀平稳,温度也很好控制,杜绝爆聚现象,提高了产品质量,消除了安全隐患。The gas stirring device 13 includes a hollow disk 13.1, which communicates with an air passage 19 inside, and the outside of the hollow disk 13.1 is connected with an air guide tube 13.2, and the air guide tube 13.2 is designed as a circular arc, and the outside of the air guide tube 13.2 is connected with a flow-limiting Tube 13.3, said restrictor tube 13.3 is designed as a funnel. While increasing the stirring, the inert gas is introduced to achieve the functions of fully deoxygenating, stirring, and heat dissipation, and the stirring resistance is reduced, which is easy to stir and disperse the initiator. With the function of the stirrer 3, the reaction is even and stable. , The temperature is also well controlled to prevent the phenomenon of explosion, improve product quality, and eliminate potential safety hazards.
反应釜还设置有气泡抑制器,减少上部气泡产生。The reactor is also equipped with a bubble suppressor to reduce the generation of bubbles in the upper part.
气泡抑制器包括抽空机5、吸入管4、回流管7和过滤器6;所述吸入管4一端与所述釜体内部连通,所述吸入管4另一端安装在抽空机5的输入端,所述回流管7一端通过过滤器6与所述抽空机5连接,所述回流管7另一端与所述釜体内部连通。The bubble suppressor comprises an evacuator 5, a suction pipe 4, a return pipe 7 and a filter 6; one end of the suction pipe 4 communicates with the interior of the still body, and the other end of the suction pipe 4 is installed at the input end of the evacuator 5, One end of the return pipe 7 is connected to the evacuator 5 through the filter 6, and the other end of the return pipe 7 communicates with the interior of the kettle body.
扰流板11上设有圆形孔9。The spoiler 11 is provided with a circular hole 9 .
综上所述,本实用新型增加气体搅拌装置,在通入惰性气体的情况下使得即达到充分除氧、搅拌、散热的功能,又使得搅拌阻力减少,易于搅拌和引发剂的分散,加上搅拌器的作用,使反应均匀平稳,温度也很好控制,杜绝爆聚现象,提高了产品质量,消除了安全隐患,并且设置扰流板,使物料通过与扰流板的接触,增加了碰撞的机率,从而增大了物料分子间的碰撞机会,增加了物料的分散性,从而使物料反应充分,提高物料的得率,提高了产品的质量。In summary, the utility model adds a gas stirring device, which can achieve the functions of fully deoxygenating, stirring, and heat dissipation when the inert gas is introduced, and reduces the stirring resistance, making it easy to stir and disperse the initiator. The function of the stirrer makes the reaction even and stable, and the temperature is also well controlled, which prevents the phenomenon of explosion, improves the product quality, eliminates the safety hazard, and sets the spoiler to make the material pass through the contact with the spoiler, increasing the collision. Probability, thereby increasing the collision chance between material molecules, increasing the dispersion of materials, so that the materials can fully react, improve the yield of materials, and improve the quality of products.
Claims (5)
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| CN201620748962.XU CN205731268U (en) | 2016-07-15 | 2016-07-15 | Silicone acrylic emulsion polymerization reaction kettle |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109012542A (en) * | 2018-08-13 | 2018-12-18 | 芜湖维软新材料有限公司 | The reaction kettle structure of thermal energy utilization rate in a kind of raising kettle |
| CN119680505A (en) * | 2025-02-26 | 2025-03-25 | 南京昊扬化工装备有限公司 | A pre-condensation reactor |
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2016
- 2016-07-15 CN CN201620748962.XU patent/CN205731268U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109012542A (en) * | 2018-08-13 | 2018-12-18 | 芜湖维软新材料有限公司 | The reaction kettle structure of thermal energy utilization rate in a kind of raising kettle |
| CN119680505A (en) * | 2025-02-26 | 2025-03-25 | 南京昊扬化工装备有限公司 | A pre-condensation reactor |
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