CN205730896U - A kind of marine low speed diesel engine vent gas post processing set composite - Google Patents

A kind of marine low speed diesel engine vent gas post processing set composite Download PDF

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Publication number
CN205730896U
CN205730896U CN201620400596.9U CN201620400596U CN205730896U CN 205730896 U CN205730896 U CN 205730896U CN 201620400596 U CN201620400596 U CN 201620400596U CN 205730896 U CN205730896 U CN 205730896U
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pipeline
reactor
connects
turbine
diesel engine
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CN201620400596.9U
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Chinese (zh)
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周松
周金喜
朱元清
王占广
高瑞锋
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Harbin Engineering University
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Harbin Engineering University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Treating Waste Gases (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The purpose of this utility model is to provide a kind of marine low speed diesel engine vent gas post processing set composite, including denitrating system and washing system, diesel engine connects inlet manifold by air inlet pipe, inlet manifold connects compressor by pipeline after compressor, diesel engine connects exhaust header by exhaustor, exhaust header connects the import of turbine, the outlet connection outlet pipeline of turbine by pipeline before turbine, and export pipeline connects denitrating system and washing system.This utility model SCR system is positioned on rear side of turbocharger, it is simple to flexible arrangement SCR device, uses high-temperature tail gas before bypassed turbine, raises exhaust temperature before reactor, saves energy consumption, uses backflow tail gas afterburning to heat, removes the deposit in reactor.This utility model is high to pollutant NOx, SO2 and particulate matter removing efficiency, it is possible to meets the limits value of the Abgasgesetz of the domestic and international organization prescribed such as IMO, and is capable of the switching of operational mode when boats and ships navigate by water in high sea and emission control district.

Description

A kind of marine low speed diesel engine vent gas post processing set composite
Technical field
The utility model relates to a kind of diesel engine system, specifically diesel engine exhaust gas treatment device.
Background technology
Recently as the fast development of shipping industry, NOx, SO2 and the particulate matter of the discharge of its power set contain Amount increases further, and the control to exhaust emissions requires harsher.Main and auxiliary machine peculiar to vessel, fuel oil pot NOx, SO2 and particulate matter that stove and incinerator are discharged in air all can cause the biggest danger to the mankind and environment Evil, the Chinese government has formulated to answering regulation also for the emission behaviour of ship tail gas pollutant, and the row of determining Put the core port region in control zone.
It is used for removing high pressure SCR before the measure of nitrogen oxides is usually turbine in marine low speed tail gas, aerofluxus Temperature is higher, meets the requirement of catalyst, reaches the purpose of denitration.High pressure SCR system is integrated to diesel engine Change degree is higher, and installation position is equipped with certain limitation, and bigger on efficiency of turbocharger impact.Meanwhile, greatly Type cargo ship is cost-effective, and use is all the heavy diesel that sulfur content is higher, the most not yet has and is applicable to NOx, SO2 and the device of particulate matter is removed while boats and ships.
In view of day by day closing on of Abgasgesetz, the efficient tail gas of development of new is combined equipment for after-treatment, particularly Can be supporting with spot ship power set, the processing equipment that shipowner more can accept, is that solution China is current And foreign-going ship in future frees in and out each marine site, the world, China's shipping cause is promoted to go to the world indispensable Important measures.
In prior art, main ship tail gas pollutant removing technology mainly has:
Patent " a kind of marine internal combustion engine tail gas desulfurization method of denitration (201410756640.5) ", by washing Technology combines corona catalysis technique, and its flow process is that tail gas is introduced into water-cooling tower, through desulfurizing tower desulfurization, takes off Tail gas after sulfur, after plasma discharge catalysis oxidation, enters denitrating tower, it is achieved simultaneous SO_2 and NO removal.The party The power consumption of case plasma discharge is big, and reaction vessel is more, and volume is relatively big, the nitric acid in washes after reaction Salt is difficult to remove.
Patent " a kind of New type wet marine exhaust integrated conduct method and device (201510175989.4) ", It is by tail gas being sequentially passed through sea water, strong oxidizing property, strongly acidic solution and strong reducing property, strong alkali solution Process, or with crossing pre-oxidation device, then removed by wash mill, obtain clean tail gas and waste liquid, Waste liquid is arranged after diluting with sea water and is arrived sea, and the various Strong oxdiative reducing agents etc. mentioned in scheme are relatively costly, Oxidation unit power consumption is big, and economy is not suitable for boats and ships, and the mode of disposing waste liquid is sea water dilution, it is impossible to Fundamentally solve pollution problem.
Patent " a kind of flue gas desulfurization and denitration method and device (201310613965.3) ", is by utilizing heat Heat exchange of heat pipe and heat pump heat up to flue gas, then pass sequentially through denitration desulfurizer, can reach higher desulfurization Denitration efficiency.Flue gas heating mode described in the program, needs the main equipments such as heat exchanger, for space usury For the boats and ships of rate, it is infeasible for changing flue gas heating mode, is not suitable for denitrification apparatus and is arranged on boats and ships Scheme after low-speed diesel engine supercharger, and do not consider reaction fouling and waste water handling problem, this patent Described scheme is not suitable for boats and ships.
Summary of the invention
The purpose of this utility model is to provide the NOx, SO of the most efficient removing2With the purpose of particulate matter, And the system for desulfuration and denitration a kind of marine low speed bavin in the conversion of high sea and emission control district operational mode can be realized Oil machine exhaust aftertreatment set composite.
The purpose of this utility model is achieved in that
This utility model one marine low speed diesel engine vent gas post processing set composite, is characterized in that: include taking off Nitre system and washing system, diesel engine connects inlet manifold by air inlet pipe, and inlet manifold is by after compressor Pipeline connects compressor, and diesel engine connects exhaust header by exhaustor, and exhaust header is by pipeline before turbine Connect the import of turbine, the outlet connection outlet pipeline of turbine;Described denitrating system include SCR reactor, Blender, waste heat boiler, burner, compressed air source, urea supply unit, vaporizer, export pipeline It is respectively communicated with reactor bypass line and Reactor inlet pipeline, reactor bypass line and Reactor inlet pipe Installing reactor on export pipeline between road and seal valve, Reactor inlet pipeline connects SRC Reactor inlet, Installing blender on Reactor inlet pipeline, reactor bypass line is respectively communicated with tail gas and heats pipeline with de- Sulfur system pipeline, tail gas is heated and is installed waste heat on the reactor bypass line between pipeline and desulphurization system pipeline Boiler, the outlet of SCR reactor connects tail gas and heats pipeline, tail gas heat install successively on pipeline choke valve, Aerator, burner, vaporizer, choke valve tail between SCR reactor and reactor bypass line Gas is heated on pipeline, and compressed air source, urea supply unit are all connected with SCR reactor and vaporizer, evaporation Device connects the Reactor inlet pipeline before blender by carbamide injection line;Described washing system includes literary composition Qiu Li scrubber, scrubbing tower, heat exchanger, treatment unit for waste water, Venturi scrubber connects desulfurization system respectively Road under the overall leadership, scrubbing tower, scrubber's pipeline, scrubbing tower import connects scrubbing tower inlet ductwork, and scrubbing tower exports Connecting scrubbing tower export pipeline, scrubbing tower connects scrubbing tower by major cycle pipeline and secondary circulation line respectively and enters Mouth pipeline, major cycle pipeline is installed heat exchanger, treatment unit for waste water, the first detergent circulator successively, On secondary circulation line, the second detergent circulator is installed, scrubber's pipeline is installed the 3rd detergent circulator, Scrubbing tower inlet ductwork connects sea water pump and lye pump.
This utility model can also include:
1, export pipeline is connected by turbine by-pass pipeline with pipeline before turbine, and turbine by-pass pipeline is installed Bypass valve.
Advantage of the present utility model is: this utility model provides and a kind of can be used for efficiently simultaneously taking off of boats and ships The system of denitrification, oxysulfide and particulate matter, is particularly applicable to use high-sulfur heavy oil boats and ships low The low pressure SCR denitration system of speed machine and desulfurization, the washing system of particulate matter.Within the system, SCR system It is positioned on rear side of turbocharger, it is simple to flexible arrangement SCR device.Use high-temperature tail gas before bypassed turbine, rise Exhaust temperature after high turbine, saves energy consumption, uses backflow tail gas afterburning to heat, removes sinking in reactor Long-pending thing.This after-treatment system, pollutant NOx, SO2High with the removal efficiency of particulate matter, it is possible to meet IMO Etc. the limits value of the Abgasgesetz of domestic and international organization prescribed, and it is capable of boats and ships in high sea and emission control district The switching of operational mode during interior navigation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
Illustrate below in conjunction with the accompanying drawings and this utility model be described in more detail:
In conjunction with Fig. 1, this utility model marine low speed diesel engine vent gas post processing set composite specifically includes that SCR Denitrating system and wet scrubbing system.Denitrating system specifically includes that SCR reactor 11, blender 10, steams Send out device 15, compressed air source 18, urea supply unit 20, aerator 13, burner 14, conversion valve And connecting line;Washing system includes: scrubbing tower 28, Venturi scrubber 27, heat exchanger 34, waste water Processing unit 32, sea water, alkali liquor and circulation fluid supply pump and connecting line and sensor etc..It is characterized in that: Turbine by-pass pipeline 39 is connected with turbine 6 export pipeline through bypass valve 5, and turbine 6 passes through export pipeline 42, a reacted device in road seals valve 7, blender 10, is connected with SCR reactor 11, another reacted device Bypass line 25, reacted device bypass valve 8, waste heat boiler 43 and stop valve 38 or desulphurization system pipeline 40 It is connected.SCR reactor 11 export pipeline reacted device choke valve 9 is with threeway mode and reactor bypass line 25 are connected, and the tail gas being connected with SCR reactor 11 export pipeline in threeway mode is heated pipeline 12, through drum Blower fan 13, burner 14 are connected with vaporizer 15, and compressed air source 18 urea supply unit 20 leads to respectively Cross pipeline 17, pipeline 19 is connected with vaporizer 15, and vaporizer 15 is by carbamide injection line 16 and reaction Device inlet ductwork is connected.The washing scrubbed stop valve of air inlet pipeline 37 is connected with Venturi scrubber 27, fall Temperature pump 35 is connected with scrubbing tower 28, on main line by cooling pipeline, main line respectively with main circulation pump 33 Connecting and have heat exchanger 34, sea water supply unit passes through pipeline through sea water pump 30 He respectively with building industry attack unit Lye pump 31 is connected with circulation line, and unit for treating water 32 is connected with major cycle pipeline 41 by pipeline.
Denitrating system main body is SCR reactor 11, with urea supply unit 20, compressed air source 18, steaming Send out device 15, aerator 13, burner 14 and blender 10 to cooperate, it is achieved denitration function, and with Soot blower system, compressed air source 18, by pipeline 17, is connected with reactor through soot blowing pipeline 26.
Washing system main body is scrubbing tower 28 and Venturi scrubber 27, by with detergent circulator 29, 33,35, sea water supply pump 20, lye pump 31, the cooperating of sensor such as pH realizes desulfurizing function, And connect water position reason unit 32.
In conjunction with Fig. 1, denitration function is achieved in that tail gas that electromotor 1 discharges is through each cylinder exhaust pipe 2 Entering exhaust header 3, then before turbine, pipeline 4 enters turbine 6, is divided into two through turbine outlet pipeline 42 Road, a road reactor seals valve 7 and reactor choke valve 9 cuts out, and tail gas is by reactor bypass line 25 warp Reactor bypass valve 8, through waste heat boiler 43, stop valve 38 is discharged or enters desulphurization system through stop valve 37 Pipeline 40, tail gas is not through denitration pipeline, operational mode during for navigating by water in high sea;By another road reactor Logical valve 8 cuts out, and the reacted device of tail gas seals valve 7, blender 10, enters SCR reactor 11, then warp Crossing reactor choke valve 9, through waste heat boiler 43, stop valve 38 is discharged or enters desulfurization system through stop valve 37 Road 40 under the overall leadership, carbamide 19 is entered vaporizer 15 by the road by carbamide memory element 20, and compressed air is by compressing Air source 18 produces, and 17 enters vaporizer 15, with the height refluxed by tail gas reflux pipe 12 by the road Temperature tail gas acts on down jointly, realizes the abundant atomization of urea liquid, through carbamide injection line in vaporizer 15 16, spray into mixer entrance pipeline.Backflow high-temperature tail gas for Urea Evaporation is by the road 12, is rousing Under the effect of blower fan 13, heating up through burner 14 and realize, appropriate high temperature circulation tail gas can go out SCR Ammonium hydrogen sulfate in reactor 11.Blended device 10 is sufficiently mixed motor exhaust with the urea liquid of atomization, Entering SCR reactor 11, under catalyst action, it is achieved the purpose of denitration, denitration efficiency is 99%, for Operational mode during navigation in emission control district.For low pressure denitrification process, at engine low load or low temperature In temperature environment, exhaust temperature can be too low, affects catalytic reaction and carries out, at turbine front high-pressure side pipeline through tail Exhaust temperature, to low-pressure side turbine outlet pipeline 42, is brought up to required by gas bypass valve 5 by-passing part tail gas Level.
It is achieved in that in conjunction with Fig. 1, desulfurization and granule function and is directed to electromotor or through denitration Tail gas after process, through waste heat boiler 43, stop valve 37, sequentially enters Venturi scrubber by pipeline 40 27 and scrubbing tower 28,36 to discharge the most by the road, granule mainly removes at Venturi scrubber 27, literary composition Qiu Li scrubber also can remove a small amount of oxysulfide, but scrubbing tower 28 is main desulfurizer, passes through alkali liquor Carrying out absorbing and removing, particle removal efficiency reaches 80%, and desulfuration efficiency can reach 99%.Sea water pump 30 and lye pump 31 provide sea water and supplementary alkali liquor to circulation line, and washes discharges the side of a ship after unit for treating water 32 processes Outward.
Unit for treating water, uses level Four treatment technology to realize liquid waste processing, carries out that waste water is quenched, emulsifying respectively In waste water, greasy dirt granule, flocks waste water magazine, waste water flotation and oxidation, thus can reach IMO emission request.
This utility model marine low speed diesel engine vent gas post processing set composite specifically includes that denitrating system and washes Washing system, wherein denitrating system specifically includes that SCR reactor 11, blender 10, vaporizer 15, compression Air source 18, urea supply unit 20, aerator 13, burner 14, conversion valve and connecting line; Desulphurization system includes: scrubbing tower 28, Venturi scrubber 27, heat exchanger 34, treatment unit for waste water 32, Sea water, alkali liquor and circulation fluid supply pump and connecting line and sensor etc..It is characterized in that: turbine by-pass pipeline 39 are connected with turbine 6 export pipeline through bypass valve 5, and turbine 6 is by export pipeline 42, and a road is reacted Device seals valve 7, blender 10, is connected with SCR reactor 11, another reacted device bypass line 25, Reacted device bypass valve 8, waste heat boiler 43 is connected with stop valve 38 or washing system pipeline 40.SCR is anti- Device 11 export pipeline reacted device choke valve 9 is answered to be connected with reactor bypass line 25 in threeway mode, with The tail gas that threeway mode is connected with SCR reactor 11 export pipeline is heated pipeline 12, through aerator 13, combustion Burner 14 is connected with vaporizer 15, compressed air source 18 urea supply unit 20 respectively by pipeline 17, Pipeline 19 is connected with vaporizer 15, and vaporizer 15 is by carbamide injection line 16 and Reactor inlet pipeline It is connected.The scrubbed stop valve of desulfurization air inlet pipeline 37 is connected with Venturi scrubber 27, cooling pump 35 and master Circulating pump 33 is connected with scrubbing tower 28 by cooling pipeline, main line respectively, and main line connects heat exchange Device 34, sea water supply unit and alkali liquor feed unit respectively by pipeline through sea water pump 30 and lye pump 31 with Circulation line is connected, and unit for treating water 32 is connected with major cycle pipeline 41 by pipeline.
Denitrating system main body is SCR reactor 11, with urea supply unit 20, compressed air source 18, steaming Send out device 15, aerator 13, burner 14 and blender 10 to cooperate, it is achieved denitration function, and with Soot blower system, compressed air source 18, by pipeline 17, is connected with reactor through soot blowing pipeline 26.
Washing system main body is scrubbing tower 28 and Venturi scrubber 27, by with detergent circulator 29, 33,35, sea water supply pump 20, lye pump 31, the cooperating of sensor such as pH realizes desulfurizing function, And connect water position reason unit 32.
Denitrating system specifically includes that SCR reactor 11, blender 10, vaporizer 15, compressed air source 18, urea supply unit 20, aerator 13, burner 14, conversion valve and connecting line;Desulfurization system System includes: scrubbing tower 28, Venturi scrubber 27, heat exchanger 34, treatment unit for waste water 32, sea water, Alkali liquor and circulation fluid supply pump and connecting line and sensor etc..It is characterized in that: turbine by-pass pipeline 39 passes through Bypass valve 5 is connected with turbine 6 export pipeline, and turbine 6 is sealed by export pipeline 42, a reacted device in road Valve 7, blender 10, be connected with SCR reactor 11, another reacted device bypass line 25, reacted Device bypass valve 8 is connected with stop valve 38 or washing system pipeline 40.SCR reactor 11 export pipeline is through anti- Device choke valve 9 is answered to be connected with reactor bypass line 25 in threeway mode, with threeway mode and SCR reactor The tail gas that 11 export pipelines are connected is heated pipeline 12, through aerator 13, burner 14 and vaporizer 15 phase Even, compressed air source 18 urea supply unit 20 is respectively by pipeline 17, pipeline 19 and vaporizer 15 phase Even, vaporizer 15 is connected with Reactor inlet pipeline by carbamide injection line 16.Washing air inlet pipeline warp Washing stop valve 37 is connected with Venturi scrubber 27, and cooling pump 35 and main circulation pump 33 are respectively by fall Temperature pipeline, main line are connected with scrubbing tower 28, and main line connects heat exchanger 34, sea water supply unit It is connected with circulation line with lye pump 31 through sea water pump 30 by pipeline respectively with alkali liquor feed unit, at water Reason unit 32 is connected with major cycle pipeline 41 by pipeline.
Denitrification apparatus matches with wash mill, by regulation reactor bypass valve 8, reactor seal valve 7, Reactor choke valve 9, stop valve 38 and the switch of stop valve 37, it is achieved this system is in high sea and discharge control The conversion of district processed operational mode.
For low pressure denitrification process, in engine low load or low-temperature environment, exhaust temperature can mistake Low, affect catalytic reaction and carry out, at turbine front high-pressure side pipeline through tail gas bypass valve 5 and turbine by-pass pipeline The exhaust temperature entering reactor, to low-pressure side turbine outlet pipeline 42, is brought up to by 39 by-passing part tail gas Desired level.
The tail gas of 12 backflows by the road, under the effect of aerator 13, realizes heating up through burner 14, uses In auxiliary Urea Evaporation, and appropriate high temperature circulation tail gas can be gone out and is deposited in SCR reactor 11 Ammonium hydrogen sulfate.

Claims (2)

1. a marine low speed diesel engine vent gas post processing set composite, is characterized in that: include denitrating system and Washing system, diesel engine connects inlet manifold by air inlet pipe, and inlet manifold is connected by pipeline after compressor Compressor, diesel engine connects exhaust header by exhaustor, and exhaust header connects turbine by pipeline before turbine Import, the outlet connection outlet pipeline of turbine;Described denitrating system include SCR reactor, blender, Waste heat boiler, burner, compressed air source, urea supply unit, vaporizer, export pipeline is respectively communicated with Reactor bypass line and Reactor inlet pipeline, between reactor bypass line and Reactor inlet pipeline Installing reactor on export pipeline and seal valve, Reactor inlet pipeline connects SRC Reactor inlet, in reaction Installing blender in device inlet ductwork, reactor bypass line is respectively communicated with tail gas and heats pipeline and desulphurization system Pipeline, tail gas heats and installs waste heat boiler on the reactor bypass line between pipeline and desulphurization system pipeline, The outlet of SCR reactor connects tail gas and heats pipeline, and tail gas is heated and installed choke valve, air blast successively on pipeline Machine, burner, vaporizer, choke valve tail gas between SCR reactor and reactor bypass line adds On temperature pipeline, compressed air source, urea supply unit are all connected with SCR reactor and vaporizer, and vaporizer leads to Cross carbamide injection line and connect the Reactor inlet pipeline before blender;Described washing system includes venturi Scrubber, scrubbing tower, heat exchanger, treatment unit for waste water, Venturi scrubber connects desulphurization system pipe respectively Road, scrubbing tower, scrubber's pipeline, scrubbing tower import connects scrubbing tower inlet ductwork, and scrubbing tower outlet connects Scrubbing tower export pipeline, scrubbing tower connects scrubbing tower inlet tube by major cycle pipeline and secondary circulation line respectively Road, major cycle pipeline is installed heat exchanger, treatment unit for waste water, the first detergent circulator successively, and pair is followed Second detergent circulator is installed on endless tube road, scrubber's pipeline is installed the 3rd detergent circulator, washing Tower inlet ductwork connects sea water pump and lye pump.
A kind of marine low speed diesel engine vent gas post processing set composite the most according to claim 1, it is special Levy and be: export pipeline is connected by turbine by-pass pipeline with pipeline before turbine, turbine by-pass pipeline is installed Bypass valve.
CN201620400596.9U 2016-05-06 2016-05-06 A kind of marine low speed diesel engine vent gas post processing set composite Withdrawn - After Issue CN205730896U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105771649A (en) * 2016-05-06 2016-07-20 哈尔滨工程大学 Composite device for aftertreatment of ship low-speed diesel engine end gas
CN106979052A (en) * 2017-04-26 2017-07-25 哈尔滨工程大学 A kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel
CN107143418A (en) * 2017-05-12 2017-09-08 哈尔滨工程大学 A kind of low-speed diesel engine SCR system and its control method suitable for high-sulfur fuel oil
WO2022154672A1 (en) * 2021-01-12 2022-07-21 Karbon Ccs Ltd Ship with a carbon dioxide capture system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105771649A (en) * 2016-05-06 2016-07-20 哈尔滨工程大学 Composite device for aftertreatment of ship low-speed diesel engine end gas
CN106979052A (en) * 2017-04-26 2017-07-25 哈尔滨工程大学 A kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel
CN106979052B (en) * 2017-04-26 2023-05-30 哈尔滨工程大学 Marine natural gas engine tail gas comprehensive treatment device
CN107143418A (en) * 2017-05-12 2017-09-08 哈尔滨工程大学 A kind of low-speed diesel engine SCR system and its control method suitable for high-sulfur fuel oil
CN107143418B (en) * 2017-05-12 2020-04-03 哈尔滨工程大学 Low-speed diesel engine SCR system suitable for high-sulfur fuel oil and control method thereof
WO2022154672A1 (en) * 2021-01-12 2022-07-21 Karbon Ccs Ltd Ship with a carbon dioxide capture system

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