CN205728034U - Pretreatment unit in a kind of novel cigarette base case - Google Patents

Pretreatment unit in a kind of novel cigarette base case Download PDF

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Publication number
CN205728034U
CN205728034U CN201620494647.9U CN201620494647U CN205728034U CN 205728034 U CN205728034 U CN 205728034U CN 201620494647 U CN201620494647 U CN 201620494647U CN 205728034 U CN205728034 U CN 205728034U
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moving
knife
tobacco
moving knife
linear push
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许雄文
尹凯歌
王聚奎
邹会彦
赵瑞红
李景
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
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Abstract

一种新型的烟坯箱内预处理装置,包括控制装置和四个动刀、四个竖向运动的升降机构,单个动刀包括动刀刀架和连接在动刀刀架上的切刀,动刀刀架与相应的升降机构连接,动刀刀架上设有横向设置的直线推动机构,直线推动机构与相应的切刀连接;相邻的切刀之间设有间距,切刀竖向并排设置;控制装置与直线推动机构以及升降机构控制连接。本实用新型增加烟块的空隙,经过预处理后回透率在98%以上。烟片松散均匀,减少烟叶造碎,降低回潮后烟片消耗,按年产30万箱计算,可以节约烟叶约3万公斤。

A new type of pretreatment device in the tobacco blank box, including a control device, four moving knives, and four vertically moving lifting mechanisms. A single moving knife includes a moving knife holder and a cutting knife connected to the moving knife holder. The moving knife holder is connected with the corresponding lifting mechanism, and the moving knife holder is provided with a linear push mechanism arranged horizontally, and the linear push mechanism is connected with the corresponding cutting knife; there is a distance between adjacent cutting knives, and the cutting knife is vertically Arranged side by side; the control device is connected with the linear push mechanism and the lifting mechanism control. The utility model increases the gap of the cigarette block, and the penetration rate after pretreatment is above 98%. The tobacco flakes are loose and uniform, which reduces the crushing of tobacco leaves and reduces the consumption of tobacco flakes after moisture resurgence. Based on an annual output of 300,000 boxes, it can save about 30,000 kilograms of tobacco leaves.

Description

一种新型的烟坯箱内预处理装置A new type of pretreatment device in the tobacco blank box

技术领域technical field

本实用新型涉及一种烟坯的分切与松散设备。The utility model relates to a device for cutting and loosening tobacco blanks.

背景技术Background technique

目前,制丝车间叶片分切处理采取三刀四片垂直分切方式,由于分切的块数比较少,分切的烟块厚度较厚,烟坯中的空隙较小,经过真空回潮处理后,增温增湿的水分不能完全渗透到整个烟坯中,平均回透率仅为92.1%,未回透的烟块呈干芯状态,在后序的加工中造碎率达到5%左右,造成原料消耗较大。At present, the slitting process of the blades in the silk workshop adopts the vertical slitting method of three knives and four pieces. Since the number of slitting blocks is relatively small, the thickness of the slit tobacco blocks is relatively thick, and the gaps in the tobacco blanks are small. , the warming and humidifying water cannot completely penetrate into the whole tobacco base, the average penetration rate is only 92.1%, and the unpenetrated cigarette block is in a dry core state, and the crushing rate reaches about 5% in the subsequent processing. Resulting in greater consumption of raw materials.

实用新型内容Utility model content

本实用新型的目的在于提供一种新型的烟坯箱内预处理装置,增加烟块的空隙进而增加回透率。The purpose of the utility model is to provide a new type of pretreatment device in the tobacco blank box, which can increase the gap of the cigarette block and then increase the penetration rate.

本实用新型的技术方案是:The technical scheme of the utility model is:

一种新型的烟坯箱内预处理装置,包括控制装置和四个动刀、四个竖向运动的升降机构,单个动刀包括动刀刀架和连接在动刀刀架上的切刀,动刀刀架与相应的升降机构连接,动刀刀架上设有横向设置的直线推动机构,直线推动机构与相应的切刀连接;相邻的切刀之间设有间距,切刀竖向并排设置;控制装置与直线推动机构以及升降机构控制连接。A new type of pretreatment device in the tobacco blank box, including a control device, four moving knives, and four vertically moving lifting mechanisms. A single moving knife includes a moving knife holder and a cutting knife connected to the moving knife holder. The moving knife holder is connected with the corresponding lifting mechanism, and the moving knife holder is provided with a linear push mechanism arranged horizontally, and the linear push mechanism is connected with the corresponding cutting knife; there is a distance between adjacent cutting knives, and the cutting knife is vertically Arranged side by side; the control device is connected with the linear push mechanism and the lifting mechanism control.

直线推动机构为气缸。The linear propulsion mechanism is an air cylinder.

升降机构为链传动机构,链传动机构包括与切刀刀架连接的链条和驱动链条升降的驱动设备。The lifting mechanism is a chain transmission mechanism, and the chain transmission mechanism includes a chain connected with the knife holder and a driving device for driving the chain to lift.

四把切刀之间的间距相等。The spacing between the four cutting knives is equal.

本实用新型增加烟块的空隙,经过预处理后回透率在98%以上。烟片松散均匀,减少烟叶造碎,降低回潮后烟片消耗,按年产30万箱计算,可以节约烟叶约3万公斤。The utility model increases the gap of the cigarette block, and the penetration rate after pretreatment is above 98%. The tobacco flakes are loose and even, which reduces the crushing of tobacco leaves and reduces the consumption of tobacco flakes after rehydration. Based on an annual output of 300,000 boxes, it can save about 30,000 kilograms of tobacco leaves.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式detailed description

如图1所示,本实用新型的一种新型的烟坯箱内预处理装置,包括控制装置和四个动刀2、四个竖向运动的升降机构1,单个动刀2包括动刀刀架3和连接在动刀刀架3上的切刀4,动刀刀架3与相应的升降机构1连接,动刀刀架3上设有横向设置的直线推动机构,直线推动机构为气缸5。气缸5与相应的切刀4连接;相邻的切刀4之间设有间距,切刀4竖向并排设置;四把切刀4之间的间距相等。As shown in Figure 1, a new type of pretreatment device in the tobacco blank box of the present utility model includes a control device, four moving knives 2, and four vertically moving lifting mechanisms 1, and a single moving knife 2 includes a moving knife Frame 3 and the cutting knife 4 that is connected on the movable knife rest 3, the movable knife rest 3 is connected with the corresponding elevating mechanism 1, the linear push mechanism that is provided with horizontally on the movable knife rest 3, and the straight push mechanism is cylinder 5 . The cylinder 5 is connected with the corresponding cutter 4; there is a distance between the adjacent cutters 4, and the cutters 4 are vertically arranged side by side; the distance between the four cutters 4 is equal.

控制装置与气缸5以及升降机构1控制连接。升降机构1为链传动机构,链传动机构包括与切刀刀架3连接的链条和驱动链条升降的驱动设备。带动切刀刀架3上下运动。The control device is connected with the cylinder 5 and the lifting mechanism 1 for control. The lifting mechanism 1 is a chain transmission mechanism, and the chain transmission mechanism includes a chain connected to the cutter knife rest 3 and a driving device for driving the chain lifting. Drive cutter knife rest 3 to move up and down.

该装置由横撑、左大移动架、小移动架、大框架移动气缸组件、小框架移动气缸组件等组成。The device is composed of a cross brace, a large left mobile frame, a small mobile frame, a large frame mobile cylinder assembly, a small frame mobile cylinder assembly and the like.

工作过程:当自动控制分片机时,四组切刀下降,插入烟垛后,为避免分切对烟箱的影响,防止四组切刀夹料现象,控制程序设计先后操作模式,动作顺序应该为:外侧刀先分开,内侧刀后分开。手动模式状态,当四组切刀同时插入烟垛后,如果按错按钮,应该动作不了,只有按顺序操作才能进行动作(先外后内)。分切后切刀上升提刀,切刀收缩动作顺序反过来,先内后外。即整个动作程序为:分时先外后内,合时先内后外。Working process: When automatically controlling the slicing machine, the four groups of cutters are lowered and inserted into the cigarette stack. In order to avoid the impact of cutting on the cigarette box and prevent the phenomenon of four groups of cutters being caught, the control program is designed with successive operation modes and action sequences. It should be: the outer knife is separated first, and the inner knife is separated later. In manual mode, when the four sets of cutters are inserted into the cigarette stack at the same time, if you press the wrong button, it should not work, and you can only move in order (first outside, then inside). After slitting, the cutting knife rises to lift the knife, and the cutting knife retracts in reverse order, first inside and then outside. That is to say, the whole action procedure is: when the time is divided, the outside is first and then the inside is in, and when the time is right, the inside is first and then the outside.

本实用新型将分片机两个动刀和一个定刀改为四个动刀,采取一次下切动作,叉分为两次动作,将烟包分成五部分,增设相应控制阀岛、气缸等。The utility model changes two movable knives and one fixed knife into four movable knives of the slicing machine, adopts one downward cutting action, the fork is divided into two actions, divides the cigarette pack into five parts, and adds corresponding control valve islands, cylinders, etc.

动刀采取伺服气缸控制,动刀水平方向上的位移量通过调节伺服气缸的行程,四个气缸的行程一致,其行程不产生切刀夹料。The moving knife is controlled by a servo cylinder, and the displacement in the horizontal direction of the moving knife is adjusted by the stroke of the servo cylinder. The strokes of the four cylinders are the same, and the stroke does not cause the cutting knife to jam.

切刀架上升下架采取链条传动,刀架运行平稳,消除对烟坯的冲击,减少物料造碎,同时避免压力过大,回潮后烟坯易粘附在箱底。The cutter frame is driven up and down by a chain, and the knife frame runs smoothly, eliminating the impact on the tobacco blanks, reducing material crushing, and avoiding excessive pressure, which will easily adhere to the bottom of the box after moisture regain.

Claims (4)

1.一种新型的烟坯箱内预处理装置,其特征在于:包括控制装置和四个动刀、四个竖向运动的升降机构,单个动刀包括动刀刀架和连接在动刀刀架上的切刀,动刀刀架与相应的升降机构连接,动刀刀架上设有横向设置的直线推动机构,直线推动机构与相应的切刀连接;相邻的切刀之间设有间距,切刀竖向并排设置;控制装置与直线推动机构以及升降机构控制连接。1. A new type of pretreatment device in the tobacco blank box, characterized in that it includes a control device, four moving knives, and four vertically moving lifting mechanisms, and a single moving knife includes a moving knife holder and a knife connected to the moving knife. The cutting knife on the frame, the moving knife frame is connected with the corresponding lifting mechanism, the moving knife frame is provided with a linear push mechanism arranged horizontally, and the linear push mechanism is connected with the corresponding cutting knife; spacing, the cutters are vertically arranged side by side; the control device is connected with the linear push mechanism and the lifting mechanism for control. 2.根据权利要求1所述的一种新型的烟坯箱内预处理装置,其特征在于:直线推动机构为气缸。2. A new type of pretreatment device in the tobacco blank box according to claim 1, characterized in that: the linear pushing mechanism is an air cylinder. 3.根据权利要求1所述的一种新型的烟坯箱内预处理装置,其特征在于:升降机构为链传动机构,链传动机构包括与切刀刀架连接的链条和驱动链条升降的驱动设备。3. A new type of pretreatment device in the tobacco blank box according to claim 1, characterized in that: the lifting mechanism is a chain transmission mechanism, and the chain transmission mechanism includes a chain connected with the cutter holder and a drive for driving the chain to lift. equipment. 4.根据权利要求1所述的一种新型的烟坯箱内预处理装置,其特征在于:四把切刀之间的间距相等。4. A new type of pretreatment device in the tobacco blank box according to claim 1, characterized in that the distances between the four cutting knives are equal.
CN201620494647.9U 2016-05-27 2016-05-27 Pretreatment unit in a kind of novel cigarette base case Active CN205728034U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115969080A (en) * 2022-12-01 2023-04-18 河南中烟工业有限责任公司 A kind of servo electric cylinder of cigarette sheet cutting machine and cigarette sheet cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115969080A (en) * 2022-12-01 2023-04-18 河南中烟工业有限责任公司 A kind of servo electric cylinder of cigarette sheet cutting machine and cigarette sheet cutting machine

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