CN205712866U - A kind of aeroge insulated fire plate with decorative cover - Google Patents
A kind of aeroge insulated fire plate with decorative cover Download PDFInfo
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- CN205712866U CN205712866U CN201620286760.8U CN201620286760U CN205712866U CN 205712866 U CN205712866 U CN 205712866U CN 201620286760 U CN201620286760 U CN 201620286760U CN 205712866 U CN205712866 U CN 205712866U
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- Building Environments (AREA)
- Floor Finish (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种建筑保温防火材料,尤其涉及一种带装饰面的气凝胶保温防火板,属于轻质、绝热、防火、隔音材料等领域。 The utility model relates to a building thermal insulation and fireproof material, in particular to an airgel thermal insulation and fireproof board with a decorative surface, which belongs to the fields of light weight, heat insulation, fireproof, sound insulation materials and the like.
背景技术 Background technique
随着社会的进步,能源危机、环境恶化等问题日趋严重。2006年,《国民经济和社会发展第十一个五年规划纲要》首次提出“节能减排”概念,提出了“十一五”期间(2006-2010年)单位国内生产总值能耗降低20%左右,主要污染物排放总量减少10%的约束性指标。“节能”促进“减排”,在国内生产总能耗中,建筑能耗占33%,建筑节能是我国节能减排事业的重中之重。据统计,墙体结构的热损失相对最高,对墙体采取保温隔热措施是建筑节能的关键步骤。 With the progress of society, problems such as energy crisis and environmental degradation are becoming more and more serious. In 2006, the "Outline of the Eleventh Five-Year Plan for National Economic and Social Development" put forward the concept of "energy saving and emission reduction" for the first time. %, and the binding target of reducing the total discharge of major pollutants by 10%. "Energy saving" promotes "emission reduction". In the total energy consumption of domestic production, building energy consumption accounts for 33%. Building energy conservation is the top priority of my country's energy conservation and emission reduction cause. According to statistics, the heat loss of the wall structure is relatively the highest, and taking thermal insulation measures for the wall is a key step for building energy saving.
常用的墙体保温材料有发泡聚苯乙烯、发泡聚氨酯、岩棉、保温砂浆、发泡玻璃、传统泡沫混凝土等。发泡聚苯乙烯和发泡聚氨酯隔热性能优异,但是其遇火易燃、产生窒息性烟雾,严重威胁业主安全;岩棉隔热性能优异,但遇水失效,并且施工难度大;保温砂浆防火性能好,但是导热系数相对较高;发泡玻璃容易掉渣,成本较高,影响其工程应用。 Commonly used wall insulation materials include expanded polystyrene, expanded polyurethane, rock wool, insulating mortar, expanded glass, and traditional foamed concrete. Expanded polystyrene and expanded polyurethane have excellent heat insulation performance, but they are flammable in case of fire and produce suffocating smoke, which seriously threatens the safety of the owner; rock wool has excellent heat insulation performance, but it fails in water, and the construction is difficult; insulation mortar Good fire resistance, but relatively high thermal conductivity; foamed glass is prone to slag, and the cost is high, which affects its engineering application.
与现有保温材料相比,气凝胶是一种具有三维网络骨架结构和纳米级孔洞的轻质无机固体材料,具有极高的孔隙率、比表面积,极低的密度和固含量,化学惰性和不燃性,表现出优异的轻质、保温隔热、防火、隔音、减震吸能等特性,导热系数可低至0.013W/m·K。因此,若将气凝胶板材和纤维增强气凝胶复合材料用于墙体保温可轻松满足75%的建筑节能标准甚至被动房的要求,减少墙体厚度,增加建筑使用空间,并且气凝胶为无机材料,与建筑物同寿命。 Compared with existing insulation materials, airgel is a light inorganic solid material with a three-dimensional network skeleton structure and nanoscale pores, which has extremely high porosity, specific surface area, extremely low density and solid content, and is chemically inert. And non-combustible, showing excellent light weight, thermal insulation, fire prevention, sound insulation, shock absorption and energy absorption and other characteristics, the thermal conductivity can be as low as 0.013W/m·K. Therefore, if airgel sheets and fiber-reinforced airgel composites are used for wall insulation, they can easily meet 75% of building energy-saving standards and even the requirements of passive houses, reduce wall thickness, increase building use space, and airgel It is an inorganic material and has the same lifespan as the building.
实用新型内容 Utility model content
本实用新型的目的是提供一种带装饰面的气凝胶保温防火板。 The purpose of the utility model is to provide an airgel thermal insulation and fireproof board with a decorative surface.
一种带装饰面的气凝胶保温防火板,由气凝胶材料、过渡层和饰面层组成,所述气凝胶材料由表面亲水层和内部疏水层组成,所述表面亲水层厚度为0.1~100μm。 An airgel thermal insulation and fireproof board with a decorative surface is composed of an airgel material, a transition layer and a finishing layer, the airgel material is composed of a surface hydrophilic layer and an internal hydrophobic layer, and the surface hydrophilic layer The thickness is 0.1~100μm.
在其中一个实施例中,所述气凝胶材料为气凝胶板材、气凝胶复合材料中的一种;所述气凝胶复合材料为气凝胶/纤维毡复合材料、气凝胶/多孔材料复合材料、气凝胶/水性胶粘剂复合材料中的一种。 In one of the embodiments, the airgel material is one of an airgel sheet material and an airgel composite material; the airgel composite material is an airgel/fiber felt composite material, an airgel/ One of porous material composites, airgel/water-based adhesive composites.
一种带装饰面的气凝胶保温防火板的制备方法,包括以下步骤: A preparation method of an airgel thermal insulation and fireproof board with a decorative surface, comprising the following steps:
(1)气凝胶材料改性; (1) Modification of airgel materials;
(2)在步骤(1)的气凝胶材料上涂抹过渡层; (2) Apply a transition layer on the airgel material in step (1);
(3)在步骤(2)的过渡层上制作饰面层。 (3) Make a finishing layer on the transition layer in step (2).
在其中一个实施例中,所述步骤(1)包括疏水改性步骤,所述疏水改性步骤为在密闭的疏水改性剂气相环境中对气凝胶材料进行疏水改性;所述疏水改性剂为三甲基氯硅烷、六甲基二硅氮烷、六甲基二硅氧烷、甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基二甲氧基硅烷、二甲基二乙氧基硅烷、γ-氨丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷中的一种或多种。 In one of the embodiments, the step (1) includes a hydrophobic modification step, and the hydrophobic modification step is to perform hydrophobic modification on the airgel material in a closed gas-phase environment of a hydrophobic modifier; the hydrophobic modification The active agent is trimethylchlorosilane, hexamethyldisilazane, hexamethyldisiloxane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, two Methyldiethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-(2,3-glycidoxy)propyltrimethoxysilane, γ- One or more of methacryloxypropyltrimethoxysilane and N-(β-aminoethyl)-γ-aminopropyltriethoxysilane.
在其中一个实施例中,所述步骤(1)还包括表面亲水改性步骤,所述表面亲水改性步骤为采用表面亲水改性溶液对气凝胶表层进行改性;所述表面亲水改性溶液是表面活性剂和低表面张力溶剂的水溶液或低表面张力溶剂的水溶液;所述表面活性剂为阴离子型表面活性剂、阳离子型表面活性剂、两性表面活性剂、非离子型表面活性剂中的一种或多种,所述阴离子型表面活性剂为脂肪醇磷酸酯盐、脂肪醇聚氧乙烯醚磷酸酯盐、烷基硫酸盐、脂肪醇聚氧乙烯醚硫酸盐、甘油脂肪酸酯硫酸盐、硫酸化蓖麻酸盐、环烷硫酸盐、脂肪酰胺烷基硫酸盐、烷基苯磺酸盐、烷基磺酸盐、脂肪酸甲酯乙氧基化物磺酸盐、脂肪酸甲酯磺酸盐、脂肪醇聚氧乙烯醚羧酸盐中的一种或多种;所述阳离子型表面活性剂为脂肪族铵盐;所述两性表面活性剂为烷基氨基酸、羧酸基甜菜碱、磺基甜菜碱、磷酸酯甜菜碱、烷基羟基氧化胺中的一种或多种;所述非离子型表面活性剂为脂肪族聚酯、烷基酚聚氧乙烯醚、高碳脂肪醇聚氧乙烯醚、脂肪酸聚氧乙烯酯、脂肪酸甲酯乙氧基化物、聚丙二醇的环氧乙烯加成物、失水山梨醇酯、蔗糖脂肪酸酯、烷基酯酰胺中的一种或多种;所述低表面张力溶剂为丙酮、正己烷、正戊烷、正庚烷、乙醇、异丙醇、叔丁醇、丙二醇、甘油中的一种或多种。 In one of the embodiments, the step (1) further includes a surface hydrophilic modification step, and the surface hydrophilic modification step is to modify the airgel surface layer with a surface hydrophilic modification solution; the surface The hydrophilic modification solution is an aqueous solution of a surfactant and a low surface tension solvent or an aqueous solution of a low surface tension solvent; the surfactant is an anionic surfactant, a cationic surfactant, an amphoteric surfactant, a nonionic One or more of surfactants, the anionic surfactant is fatty alcohol phosphate ester salt, fatty alcohol polyoxyethylene ether phosphate ester salt, alkyl sulfate, fatty alcohol polyoxyethylene ether sulfate salt, glycerin Fatty acid ester sulfates, sulfated ricinoleates, naphthenic sulfates, fatty amido alkyl sulfates, alkylbenzene sulfonates, alkyl sulfonates, fatty acid methyl ester ethoxylate sulfonates, fatty acids One or more of methyl ester sulfonate, fatty alcohol polyoxyethylene ether carboxylate; the cationic surfactant is an aliphatic ammonium salt; the amphoteric surfactant is an alkyl amino acid, a carboxylic acid group One or more of betaine, sultaine, phosphate betaine, and alkyl hydroxyamine oxide; the nonionic surfactant is aliphatic polyester, alkylphenol polyoxyethylene ether, high carbon One of fatty alcohol polyoxyethylene ether, fatty acid polyoxyethylene ester, fatty acid methyl ester ethoxylate, polypropylene glycol ethylene oxide adduct, sorbitan ester, sucrose fatty acid ester, and alkyl ester amide or more; the low surface tension solvent is one or more of acetone, n-hexane, n-pentane, n-heptane, ethanol, isopropanol, tert-butanol, propylene glycol, and glycerin.
在其中一个实施例中,所述表面亲水改性步骤中,还包括外加物理场作用步骤,所述外加物理场作用步骤为远红外辐射、超声波处理中的一种。 In one of the embodiments, the surface hydrophilic modification step further includes an external physical field action step, and the external physical field action step is one of far-infrared radiation and ultrasonic treatment.
在其中一个实施例中,所述步骤(1)还包括干燥处理步骤,所述干燥处理步骤为远红外干燥、喷雾干燥、微波干燥、常压干燥、超临界干燥、亚临界干燥、冷冻干燥中的一种。 In one embodiment, the step (1) further includes a drying treatment step, the drying treatment step is far-infrared drying, spray drying, microwave drying, normal pressure drying, supercritical drying, subcritical drying, freeze drying kind of.
在其中一个实施例中,所述过渡层为抹面砂浆层、抗裂砂浆层、网格布、粘结砂浆层中的一种或多种。 In one embodiment, the transition layer is one or more of a plastering mortar layer, an anti-cracking mortar layer, a mesh cloth, and an adhesive mortar layer.
在其中一个实施例中,所述饰面层为高强无机板抛光打磨仿石材饰面、氟碳金属漆层、彩色砂浆层、水包水乳胶漆层、真石漆层、瓷砖、大理石、铝板中的一种。 In one of the embodiments, the finish layer is polished and polished high-strength inorganic plate imitation stone finish, fluorocarbon metal paint layer, colored mortar layer, water-in-water latex paint layer, real stone paint layer, ceramic tile, marble, aluminum plate, etc. kind of.
上述带装饰面的气凝胶保温防火板具有低密度、低导热系数、低吸水率、隔音、保温装饰防火一体化等优异性能,减少施工工序,降低工程造价,解决施工质量难以控制问题,可以广泛适用于绿色建筑和超低能耗以及近零能耗建筑的外墙、自保温墙体、楼层隔板等领域。 The above-mentioned airgel thermal insulation and fireproof board with decorative surface has excellent performances such as low density, low thermal conductivity, low water absorption, sound insulation, thermal insulation, decoration and fire protection, etc., which reduces construction procedures, reduces project cost, and solves the problem of difficult control of construction quality. It is widely used in the fields of green buildings, ultra-low energy consumption and near-zero energy buildings, such as exterior walls, self-insulating walls, and floor partitions.
附图说明 Description of drawings
图1为本实用新型一种带装饰面的气凝胶保温防火板的结构示意图。 Fig. 1 is a schematic structural view of an airgel thermal insulation and fireproof board with a decorative surface of the present invention.
图中1为气凝胶保温层,2为过渡层,3为饰面层。 In the figure, 1 is an airgel insulation layer, 2 is a transition layer, and 3 is a finishing layer.
具体实施方式 detailed description
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面对结合附图本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。 In order to make the above purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a full understanding of the present invention. However, the utility model can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below .
本实用新型的带装饰面的气凝胶保温防火板的一种实施例,由气凝胶材料、过渡层和饰面层组成,所述气凝胶材料由表面亲水层和内部疏水层组成,所述表面亲水层厚度为0.1~100μm。 An embodiment of the airgel thermal insulation and fireproof board with a decorative surface of the present invention is composed of an airgel material, a transition layer and a finish layer, and the airgel material is composed of a surface hydrophilic layer and an internal hydrophobic layer , the thickness of the surface hydrophilic layer is 0.1-100 μm.
如此,本实用新型的气凝胶材料在保证纳米多孔结构不被破坏的前提下,与胶凝材料之间具有良好的界面结合。 In this way, the airgel material of the present invention has good interfacial bonding with the gelling material under the premise that the nanoporous structure is not damaged.
本实施例中,所述气凝胶材料为气凝胶板材、气凝胶复合材料中的一种;所述气凝胶复合材料为气凝胶/纤维毡复合材料、气凝胶/多孔材料复合材料、气凝胶/水性胶粘剂复合材料中的一种。 In this embodiment, the airgel material is one of an airgel sheet material and an airgel composite material; the airgel composite material is an airgel/fiber mat composite material, an airgel/porous material One of composite materials, airgel/water-based adhesive composite materials.
此外,气凝胶板材可以为SiO2气凝胶板,气凝胶/纤维毡复合材料可以为玻璃纤维增强气凝胶毡、玄武岩纤维增强气凝胶毡等,气凝胶/多孔材料复合材料可以为气凝胶/海绵复合材料、气凝胶/泡沫玻璃复合材料等,气凝胶/水性胶粘剂复合材料可以为气凝胶/混凝土复合材料、气凝胶/水玻璃复合材料、气凝胶/水性聚氨酯复合材料等。 In addition, the airgel sheet can be SiO2 airgel sheet, the airgel/fiber felt composite can be glass fiber reinforced airgel felt, basalt fiber reinforced airgel felt, etc., airgel/porous material composite It can be airgel/sponge composite material, airgel/foam glass composite material, etc. The airgel/water-based adhesive composite material can be airgel/concrete composite material, airgel/water glass composite material, airgel / Waterborne polyurethane composite materials, etc.
如此,纯气凝胶以及含有气凝胶的复合材料均适用于本实用新型。 In this way, pure aerogels and composite materials containing aerogels are applicable to the present invention.
一种带装饰面的气凝胶保温防火板的制备方法,包括以下步骤: A preparation method of an airgel thermal insulation and fireproof board with a decorative surface, comprising the following steps:
(1)气凝胶材料改性; (1) Modification of airgel materials;
(2)在步骤(1)的气凝胶材料上涂抹过渡层2; (2) Apply transition layer 2 on the airgel material in step (1);
(3)在步骤(2)的过渡层上制作饰面层3。 (3) Make a finishing layer 3 on the transition layer in step (2).
此外,气凝胶材料与饰面层之间还可以通过锚固方式连接。 In addition, the airgel material and the decorative layer can also be connected by anchoring.
如此,本实用新型的带装饰面的气凝胶保温防火板的制备方法具有工艺简单、工艺周期短、绿色环保等优势,适合工业化生产。 In this way, the preparation method of the airgel thermal insulation and fireproof board with decorative surface of the present invention has the advantages of simple process, short process cycle, green and environmental protection, and is suitable for industrial production.
本实施例中,所述步骤(1)包括疏水改性步骤;所述疏水改性步骤为在密闭的疏水改性剂气相环境中对气凝胶材料进行疏水改性;所述疏水改性剂为三甲基氯硅烷、六甲基二硅氮烷、六甲基二硅氧烷、甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基二甲氧基硅烷、二甲基二乙氧基硅烷、γ-氨丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷中的一种或多种。 In this embodiment, the step (1) includes a hydrophobic modification step; the hydrophobic modification step is to perform hydrophobic modification on the airgel material in a closed hydrophobic modifier gas phase environment; the hydrophobic modifier Chlorotrimethylsilane, hexamethyldisilazane, hexamethyldisiloxane, methyltrimethoxysilane, methyltriethoxysilane, dimethyldimethoxysilane, dimethyl Diethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-(2,3-glycidoxy)propyltrimethoxysilane, γ-methyl One or more of acryloxypropyltrimethoxysilane and N-(β-aminoethyl)-γ-aminopropyltriethoxysilane.
如此,由于现有气凝胶制备方法中,前躯体、置换溶剂和干燥工艺对气凝胶的疏水性有极大的影响,如果气凝胶的表面与水的接触角大于90°,可以不预先进行疏水改性,直接进行表面亲水改性;如果气凝胶的表面与水的接触角小于90°,则需要预先进行疏水改性;在密闭的疏水改性剂气相环境中对气凝胶材料进行疏水改性,除了显著提高气凝胶材料的改性效果,确保后续亲水改性时内部纳米多孔结构不被破坏外,还显著提高改性效率和生产效率,降低生产成本。 In this way, due to the existing airgel preparation method, the precursor, the replacement solvent and the drying process have a great impact on the hydrophobicity of the airgel. If the contact angle between the surface of the airgel and water is greater than 90°, it is not necessary to Hydrophobic modification is carried out in advance, and the surface is directly modified to be hydrophilic; if the contact angle between the surface of the airgel and water is less than 90°, it is necessary to carry out hydrophobic modification in advance; Hydrophobic modification of the gel material, in addition to significantly improving the modification effect of the airgel material and ensuring that the internal nanoporous structure is not damaged during the subsequent hydrophilic modification, it also significantly improves the modification efficiency and production efficiency, and reduces production costs.
本实施例中,所述步骤(1)还包括表面亲水改性步骤;所述表面亲水改性步骤为采用表面亲水改性溶液对疏水气凝胶材料表面进行改性;所述表面亲水改性溶液是表面活性剂和低表面张力溶剂的水溶液或低表面张力溶剂的水溶液;所述表面活性剂为阴离子型表面活性剂、阳离子型表面活性剂、两性表面活性剂、非离子型表面活性剂中的一种或多种;所述阴离子型表面活性剂为脂肪醇磷酸酯盐、脂肪醇聚氧乙烯醚磷酸酯盐、烷基硫酸盐、脂肪醇聚氧乙烯醚硫酸盐、甘油脂肪酸酯硫酸盐、硫酸化蓖麻酸盐、环烷硫酸盐、脂肪酰胺烷基硫酸盐、烷基苯磺酸盐、烷基磺酸盐、脂肪酸甲酯乙氧基化物磺酸盐、脂肪酸甲酯磺酸盐、脂肪醇聚氧乙烯醚羧酸盐中的一种或多种;所述阳离子型表面活性剂为脂肪族铵盐;所述两性表面活性剂为烷基氨基酸、羧酸基甜菜碱、磺基甜菜碱、磷酸酯甜菜碱、烷基羟基氧化胺中的一种或多种;所述非离子型表面活性剂为脂肪族聚酯、烷基酚聚氧乙烯醚、高碳脂肪醇聚氧乙烯醚、脂肪酸聚氧乙烯酯、脂肪酸甲酯乙氧基化物、聚丙二醇的环氧乙烯加成物、失水山梨醇酯、蔗糖脂肪酸酯、烷基酯酰胺中的一种或多种;所述低表面张力溶剂为丙酮、正己烷、正戊烷、正庚烷、乙醇、异丙醇、叔丁醇、丙二醇、甘油中的一种或多种。 In this embodiment, the step (1) also includes a surface hydrophilic modification step; the surface hydrophilic modification step is to use a surface hydrophilic modification solution to modify the surface of the hydrophobic airgel material; the surface The hydrophilic modification solution is an aqueous solution of a surfactant and a low surface tension solvent or an aqueous solution of a low surface tension solvent; the surfactant is an anionic surfactant, a cationic surfactant, an amphoteric surfactant, a nonionic One or more of surfactants; the anionic surfactant is fatty alcohol phosphate ester salt, fatty alcohol polyoxyethylene ether phosphate ester salt, alkyl sulfate, fatty alcohol polyoxyethylene ether sulfate salt, glycerin Fatty acid ester sulfates, sulfated ricinoleates, naphthenic sulfates, fatty amido alkyl sulfates, alkylbenzene sulfonates, alkyl sulfonates, fatty acid methyl ester ethoxylate sulfonates, fatty acids One or more of methyl ester sulfonate, fatty alcohol polyoxyethylene ether carboxylate; the cationic surfactant is an aliphatic ammonium salt; the amphoteric surfactant is an alkyl amino acid, a carboxylic acid group One or more of betaine, sultaine, phosphate betaine, and alkyl hydroxyamine oxide; the nonionic surfactant is aliphatic polyester, alkylphenol polyoxyethylene ether, high carbon One of fatty alcohol polyoxyethylene ether, fatty acid polyoxyethylene ester, fatty acid methyl ester ethoxylate, polypropylene glycol ethylene oxide adduct, sorbitan ester, sucrose fatty acid ester, and alkyl ester amide or more; the low surface tension solvent is one or more of acetone, n-hexane, n-pentane, n-heptane, ethanol, isopropanol, tert-butanol, propylene glycol, and glycerin.
如此,采用表面活性剂和低表面张力溶剂的水溶液或低表面张力溶剂的水溶液,在对疏水气凝胶材料表面进行亲水改性处理过程中具有表面协同亲水改性效应,可显著提高表面亲水改性溶液在气凝胶材料表面的润湿扩展速率,同时显著减缓向气凝胶材料内部的润湿扩展,通过调控改性溶液的用量,可以精确地实现对气凝胶粉体材料表面亲水层厚度的调控,低表面张力溶剂不仅与水以及表面活性剂具有表面协同亲水改性效应,而且可以大大地降低进入气凝胶材料表层纳米孔中的亲水改性溶液的毛细管力,很容易通过干燥工艺将气凝胶材料表层纳米孔中的亲水改性溶液蒸发出来,而不破坏其纳米多孔结构,本实用新型的气凝胶材料呈现内部疏水、表面亲水、表面亲水层仍保留纳米多孔结构且表面亲水层厚度为0.1~100μm的结构特征,与胶凝材料之间具有良好的界面结合;该工艺具有步骤简单、周期短、生产效率高等特点,适用于工业化生产。 In this way, the aqueous solution of a surfactant and a low surface tension solvent or an aqueous solution of a low surface tension solvent has a surface synergistic hydrophilic modification effect in the process of hydrophilic modification of the surface of the hydrophobic airgel material, which can significantly improve the surface. The wetting extension rate of the hydrophilic modification solution on the surface of the airgel material can be significantly slowed down to the interior of the airgel material. By adjusting the amount of the modification solution, the airgel powder material can be precisely adjusted Control of the thickness of the surface hydrophilic layer, the low surface tension solvent not only has a surface synergistic hydrophilic modification effect with water and surfactants, but also can greatly reduce the capillary flow of the hydrophilic modification solution entering the nanopores on the surface of the airgel material. It is easy to evaporate the hydrophilic modification solution in the nanopores on the surface of the airgel material through the drying process without destroying its nanoporous structure. The airgel material of the present invention exhibits internal hydrophobicity, surface hydrophilicity, and surface The hydrophilic layer still retains the structural characteristics of nanoporous structure and the thickness of the surface hydrophilic layer is 0.1-100 μm, and has a good interface bond with the gelling material; this process has the characteristics of simple steps, short cycle and high production efficiency, and is suitable for Industrial production.
本实施例中,所述表面亲水改性步骤中,还包括外加物理场作用步骤;所述外加物理场作用步骤为远红外辐射、超声波处理中的一种。 In this embodiment, the surface hydrophilic modification step further includes an external physical field action step; the external physical field action step is one of far-infrared radiation and ultrasonic treatment.
如此,外加物理场作用可以显著提高表面亲水改性溶液的活性以及与气凝胶材料的接触几率,降低表面活性剂用量,提高气凝胶材料的表面亲水改性速率,降低成本,提高生产效率。 In this way, the effect of an external physical field can significantly increase the activity of the surface hydrophilic modification solution and the contact probability with the airgel material, reduce the amount of surfactants, increase the surface hydrophilic modification rate of the airgel material, reduce costs, and improve Productivity.
本实施例中,所述步骤(1)还包括干燥处理步骤;所述干燥处理步骤为远红外干燥、喷雾干燥、微波干燥、常压干燥、超临界干燥、亚临界干燥、冷冻干燥中的一种。 In this embodiment, the step (1) further includes a drying treatment step; the drying treatment step is one of far-infrared drying, spray drying, microwave drying, normal pressure drying, supercritical drying, subcritical drying, and freeze drying. kind.
如此,如果亲水改性后的气凝胶材料与胶凝材料复合时,表层残余的亲水改性溶液会影响界面结合,需预先干燥处理;利用上述干燥工艺,在确保气凝胶材料表层纳米孔结构不被破坏的前提下,将气凝胶材料表层纳米孔中残余的表面亲水改性溶液蒸发出来,提高气凝胶材料与胶凝材料之间的界面结合强度。 In this way, if the airgel material after hydrophilic modification is combined with the gelling material, the residual hydrophilic modification solution on the surface will affect the interface bonding, and it needs to be dried in advance; Under the premise that the nanopore structure is not destroyed, the residual surface hydrophilic modification solution in the nanopores on the surface of the airgel material is evaporated to improve the interface bonding strength between the airgel material and the gelling material.
本实施例中,所述过渡层为抹面砂浆层、抗裂砂浆层、网格布、粘结砂浆层中的一种或多种。 In this embodiment, the transition layer is one or more of a plastering mortar layer, an anti-cracking mortar layer, a mesh cloth, and an adhesive mortar layer.
如此,显著提高气凝胶保温层的抗弯强度和抗压强度,提高气凝胶保温层与饰面层的粘结强度,避免饰面层在使用过程中出现空鼓、开裂、脱落等问题。 In this way, the flexural strength and compressive strength of the airgel insulation layer are significantly improved, the bonding strength between the airgel insulation layer and the facing layer is improved, and problems such as hollowing, cracking, and falling off of the facing layer during use are avoided .
本实施例中,所述饰面层为高强无机板抛光打磨仿石材饰面、氟碳金属漆层、彩色砂浆层、水包水乳胶漆层、真石漆层、瓷砖、大理石、铝板中的一种。 In this embodiment, the finish layer is one of polished and polished high-strength inorganic plate imitation stone finish, fluorocarbon metal paint layer, colored mortar layer, water-in-water latex paint layer, real stone paint layer, ceramic tile, marble, and aluminum plate. kind.
如此,在材料出厂前制作饰面层,减少现场施工工序,降低工程造价,避免因现场工人施工差异性造成工程质量差等问题,并且根据需求选用适合的饰面层。 In this way, the finishing layer is made before the materials leave the factory, reducing the on-site construction process, reducing the project cost, avoiding problems such as poor project quality caused by the difference in construction of on-site workers, and selecting a suitable finishing layer according to the needs.
上述带装饰面的气凝胶保温防火板具有低密度、低导热系数、低吸水率、隔音、保温装饰防火一体化等优异性能,减少施工工序,降低工程造价,解决施工质量难以控制问题,可以广泛适用于绿色建筑和超低能耗以及近零能耗建筑的外墙、自保温墙体、楼层隔板等领域。 The above-mentioned airgel thermal insulation and fireproof board with decorative surface has excellent performances such as low density, low thermal conductivity, low water absorption, sound insulation, thermal insulation, decoration and fire protection, etc., which reduces construction procedures, reduces project cost, and solves the problem of difficult control of construction quality. It is widely used in the fields of green buildings, ultra-low energy consumption and near-zero energy buildings, such as exterior walls, self-insulating walls, and floor partitions.
下面为具体实施例部分。 The following is the specific embodiment part.
实施例1 Example 1
采用以下步骤制备带装饰面的气凝胶保温防火板: The following steps are used to prepare the airgel thermal insulation and fireproof board with a decorative surface:
(1)使用接触角测量仪检测待用的SiO2气凝胶板材表面与水的接触角,检测结果为40°,然后将厚度12mm的SiO2气凝胶板材放置于真空加热炉中,用容器将称量后的六甲基二硅氮烷放置于真空加热炉中,加热气化,疏水改性1h,得到疏水SiO2气凝胶板材,用接触角测量仪检测疏水SiO2气凝胶板材表面与水的接触角,检测结果为135°; (1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 airgel sheet to be used and water, and the test result is 40°, then place the SiO 2 airgel sheet with a thickness of 12 mm in a vacuum heating furnace, and use Place the weighed hexamethyldisilazane in a vacuum heating furnace, heat and vaporize, and perform hydrophobic modification for 1 hour to obtain a hydrophobic SiO 2 airgel sheet, and use a contact angle meter to detect the hydrophobic SiO 2 airgel The contact angle between the surface of the plate and water, the test result is 135°;
(2)在室温下,按质量比1:0.5:30称取丙酮、正己烷以及去离子水,混合均匀,配置成表面亲水改性溶液; (2) At room temperature, weigh acetone, n-hexane and deionized water at a mass ratio of 1:0.5:30, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶板材和表面亲水改性溶液体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶板材放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,1min后取出; (3) According to the volume ratio of the hydrophobic SiO 2 airgel sheet and the surface hydrophilic modification solution of 1:3, weigh the surface modification solution, and pour it into the corresponding container, and air-condense the hydrophobic SiO 2 after step (1) Put the plastic sheet into a container made of filter mesh, immerse it in the surface hydrophilic modification solution together, and take it out after 1 minute;
(4)将步骤(3)得到的表面含有亲水改性溶液的气凝胶板材放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,即得内部疏水、表面亲水且亲水层厚度为99.3μm的气凝胶板材。 (4) Place the airgel sheet containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying oven, dry at 120°C for 0.5h, and take it out after cooling down to below 50°C with the oven. An airgel sheet with a hydrophobic interior, a hydrophilic surface, and a hydrophilic layer thickness of 99.3 μm was obtained.
(5)在气凝胶板材上涂抹抹面砂浆,待抹面砂浆具有强度后涂抹抗裂砂浆,然后放置耐碱玻纤网格布,待抗裂砂浆具有强度后,涂抹粘结胶浆,然后放置大理石饰面层,养护,得到带大理石装饰面的气凝胶保温防火板。表1为本实施例的带装饰面的气凝胶保温防火板的性能指标。 (5) Apply plastering mortar on the airgel sheet, apply anti-cracking mortar after the plastering mortar has strength, and then place alkali-resistant glass fiber mesh cloth, after the anti-cracking mortar has strength, apply adhesive mortar, and then place The marble facing layer is maintained, and an airgel thermal insulation fireproof board with a marble decorative face is obtained. Table 1 is the performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment.
表1 本实施例的带装饰面的气凝胶保温防火板的性能指标 Table 1 The performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment
实施例2 Example 2
采用以下步骤制备带装饰面的气凝胶保温防火板: The following steps are used to prepare the airgel thermal insulation and fireproof board with a decorative surface:
(1)使用接触角测量仪检测待用的15mm厚的玻璃纤维增强SiO2气凝胶毡表面与水的接触角,检测结果为126°,则该SiO2气凝胶毡具有疏水性; (1) Use a contact angle measuring instrument to detect the contact angle between the surface of the 15mm thick glass fiber reinforced SiO 2 airgel mat and water, and the test result is 126°, then the SiO 2 airgel mat is hydrophobic;
(2)在室温下,按质量比1:0.2:0.8:1200称取烷基苯磺酸钠、正己烷、丙酮以及去离子水,混合均匀,配置成表面亲水改性溶液; (2) At room temperature, weigh sodium alkylbenzenesulfonate, n-hexane, acetone and deionized water according to the mass ratio of 1:0.2:0.8:1200, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶毡和表面亲水改性溶液体积比1:4,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶毡放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,5min后取出; (3) According to the volume ratio of hydrophobic SiO 2 airgel felt and surface hydrophilic modification solution of 1:4, weigh the surface modification solution, and pour it into the corresponding container, and air-condense the hydrophobic SiO 2 after step (1). The rubber felt is put into a container made of filter mesh, immersed in the surface hydrophilic modification solution together, and taken out after 5 minutes;
(4)将步骤(3)得到的表面含有亲水改性溶液的气凝胶放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,即得内部疏水、表面亲水且亲水层厚度为0.1μm的气凝胶毡。 (4) Place the airgel containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying oven, dry at 120°C for 0.5h, and take it out after cooling down to below 50°C with the oven, that is An airgel felt with a hydrophobic interior, a hydrophilic surface and a hydrophilic layer thickness of 0.1 μm was obtained.
(5)在改性后的气凝胶毡上涂抹抹面砂浆,待抹面砂浆具有强度后涂抹抗裂砂浆,然后放置耐碱玻纤网格布,待抗裂砂浆具有强度后,涂抹粘结胶浆,然后放置铝板饰面层,养护,得到带铝板装饰面的气凝胶保温防火板。表2为本实施例的带装饰面的气凝胶保温防火板的性能指标。 (5) Apply plastering mortar on the modified airgel felt, apply anti-cracking mortar after the plastering mortar has strength, and then place alkali-resistant glass fiber mesh cloth, and apply adhesive glue after the anti-cracking mortar has strength slurry, and then place the aluminum plate finish layer for maintenance to obtain an airgel thermal insulation fireproof board with an aluminum plate finish. Table 2 is the performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment.
表2 本实施例的带装饰面的气凝胶保温防火板的性能指标 Table 2 The performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment
实施例3 Example 3
采用以下步骤制备带装饰面的气凝胶保温防火板: The following steps are used to prepare the airgel thermal insulation and fireproof board with a decorative surface:
(1)使用接触角测量仪检测待用的玄武岩纤维增强SiO2气凝胶毡表面与水的接触角,检测结果为30°,然后将厚度20mm的SiO2气凝胶毡放置于真空加热炉中,用容器将称量后的六甲基二硅氮烷放置于真空加热炉中,加热气化,疏水改性1h,得到疏水SiO2气凝胶毡,用接触角测量仪检测疏水SiO2气凝胶毡表面与水的接触角,检测结果为131°; (1) Use a contact angle measuring instrument to detect the contact angle between the surface of the basalt fiber reinforced SiO 2 airgel felt and water. The test result is 30°, and then place the SiO 2 airgel felt with a thickness of 20mm in a vacuum heating furnace In the process, the weighed hexamethyldisilazane was placed in a vacuum heating furnace with a container, heated and vaporized, and hydrophobically modified for 1 hour to obtain a hydrophobic SiO 2 airgel felt, and the hydrophobic SiO 2 was detected by a contact angle meter. The contact angle between the airgel felt surface and water, the test result is 131°;
(2)在室温下,按质量比1:1:120称取异丙醇、正己烷以及去离子水,混合均匀,配置成表面亲水改性溶液; (2) At room temperature, weigh isopropanol, n-hexane and deionized water at a mass ratio of 1:1:120, mix them evenly, and prepare a surface hydrophilic modification solution;
(3)按疏水SiO2气凝胶毡和表面亲水改性溶液体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶毡放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,10min后取出; (3) According to the volume ratio of hydrophobic SiO 2 airgel felt and surface hydrophilic modification solution 1:3, weigh the surface modification solution, and pour it into the corresponding container, and air-condense the hydrophobic SiO 2 after step (1) The rubber felt is put into a container made of filter mesh, immersed in the surface hydrophilic modification solution together, and taken out after 10 minutes;
(4)将步骤(3)得到的表面含有亲水改性溶液的气凝胶毡放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,即得内部疏水、表面亲水且亲水层厚度为12.2μm的气凝胶毡。 (4) Place the airgel felt containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying oven, dry at 120°C for 0.5h, and take it out after cooling down to below 50°C with the oven. An airgel felt with a hydrophobic interior, a hydrophilic surface and a hydrophilic layer thickness of 12.2 μm was obtained.
(5)在气凝胶毡上涂抹抹面砂浆,待抹面砂浆具有强度后涂抹抗裂砂浆,然后放置耐碱玻纤网格布,待抗裂砂浆具有强度后,涂抹真石漆,养护,得到带真石漆装饰面的气凝胶保温防火板。表3为本实施例的带装饰面的气凝胶保温防火板的性能指标。 (5) Apply plastering mortar on the airgel felt. After the plastering mortar has strength, apply anti-cracking mortar, and then place alkali-resistant glass fiber mesh cloth. After the anti-cracking mortar has strength, apply real stone paint and maintain it to obtain Airgel thermal insulation and fireproof board with real stone paint decorative surface. Table 3 is the performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment.
表3 本实施例的带装饰面的气凝胶保温防火板的性能指标 Table 3 The performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment
实施例4 Example 4
采用以下步骤制备带装饰面的气凝胶保温防火板: The following steps are used to prepare the airgel thermal insulation and fireproof board with a decorative surface:
(1)使用接触角测量仪检测待用的SiO2气凝胶/发泡玻璃复合材料表面与水的接触角,检测结果为30°,然后将厚度30mm的SiO2气凝胶/发泡玻璃复合材料放置于真空加热炉中,用容器将称量后的六甲基二硅氮烷放置于真空加热炉中,加热气化,疏水改性1h,得到疏水SiO2气凝胶/发泡玻璃复合材料,用接触角测量仪检测疏水SiO2气凝胶/发泡玻璃复合材料表面与水的接触角,检测结果为131°; (1) Use a contact angle measuring instrument to detect the contact angle between the surface of the SiO 2 airgel/foamed glass composite material to be used and the water, the test result is 30°, and then the SiO 2 airgel/foamed glass with a thickness of 30mm The composite material is placed in a vacuum heating furnace, and the weighed hexamethyldisilazane is placed in a vacuum heating furnace with a container, heated and vaporized, and hydrophobically modified for 1 hour to obtain a hydrophobic SiO2 airgel/foamed glass For the composite material, the contact angle between the surface of the hydrophobic SiO2 airgel/foamed glass composite material and water was detected by a contact angle measuring instrument, and the test result was 131°;
(2)在室温下,按质量比1:1:1:1000称取脂肪醇聚氧乙烯醚硫酸钠、烷基苯磺酸钠、正己烷和去离子水,混合均匀,配置成表面亲水改性溶液; (2) At room temperature, weigh sodium fatty alcohol polyoxyethylene ether sulfate, sodium alkylbenzene sulfonate, n-hexane and deionized water according to the mass ratio of 1:1:1:1000, mix them evenly, and make the surface hydrophilic modified solution;
(3)按疏水SiO2气凝胶/发泡玻璃复合材料和表面亲水改性溶液体积比1:3,称取表面改性溶液,并倒入相应容器中,将经过步骤(1)的疏水SiO2气凝胶毡放入由过滤网制成的盛具中,一同浸入表面亲水改性溶液中,10min后取出; (3) According to the volume ratio of the hydrophobic SiO 2 airgel/foamed glass composite material and the surface hydrophilic modification solution of 1:3, weigh the surface modification solution and pour it into the corresponding container, and put the Put the hydrophobic SiO 2 airgel felt into a container made of filter mesh, and immerse it in the surface hydrophilic modification solution together, and take it out after 10 minutes;
(4)将步骤(3)得到的表面含有亲水改性溶液的SiO2气凝胶/发泡玻璃复合材料放置于远红外干燥炉中,在120℃温度下,干燥0.5h,随炉冷却到50℃以下后取出,即得内部疏水、表面亲水且亲水层厚度为2.2μm的SiO2气凝胶/发泡玻璃复合材料。 (4) Place the SiO 2 airgel/foamed glass composite material containing the hydrophilic modification solution on the surface obtained in step (3) in a far-infrared drying furnace, dry at 120°C for 0.5h, and cool with the furnace Take it out after the temperature is below 50°C, and the SiO2 airgel/foamed glass composite material with internal hydrophobicity, surface hydrophilicity and a hydrophilic layer thickness of 2.2 μm is obtained.
(5)在SiO2气凝胶/发泡玻璃复合材料上涂抹抹面砂浆,待抹面砂浆具有强度后涂抹抗裂砂浆,然后放置耐碱玻纤网格布,待抗裂砂浆具有强度后,涂抹彩色砂浆,养护,得到带装饰面的气凝胶保温防火板。表4为本实施例的带装饰面的气凝胶保温防火板的性能指标。 (5) Apply plastering mortar on the SiO 2 airgel/foamed glass composite material, apply anti-cracking mortar after the plastering mortar has strength, and then place alkali-resistant glass fiber mesh cloth, and apply it after the anti-cracking mortar has strength Colored mortar, maintenance, get airgel insulation fireproof board with decorative surface. Table 4 is the performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment.
表4 本实施例的带装饰面的气凝胶保温防火板的性能指标 Table 4 The performance index of the airgel thermal insulation and fireproof board with decorative surface in this embodiment
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。 The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108341696A (en) * | 2018-04-16 | 2018-07-31 | 广东金意陶陶瓷集团有限公司 | A kind of surface is equipped with the porous ceramics dalle of lacquer coating |
| CN109987862A (en) * | 2017-12-30 | 2019-07-09 | 长沙星纳气凝胶有限公司 | A kind of temperature sensitive heat insulation glass of aerogel-congtg and preparation method thereof |
| CN114184347A (en) * | 2022-02-16 | 2022-03-15 | 中国空气动力研究与发展中心超高速空气动力研究所 | Heater heat-insulating layer for large-flow high-temperature high-pressure high-speed gas environment |
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2016
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109987862A (en) * | 2017-12-30 | 2019-07-09 | 长沙星纳气凝胶有限公司 | A kind of temperature sensitive heat insulation glass of aerogel-congtg and preparation method thereof |
| CN108341696A (en) * | 2018-04-16 | 2018-07-31 | 广东金意陶陶瓷集团有限公司 | A kind of surface is equipped with the porous ceramics dalle of lacquer coating |
| CN108341696B (en) * | 2018-04-16 | 2023-09-01 | 广东金意陶陶瓷集团有限公司 | A kind of porous ceramic decorative plate with real stone paint coating on the surface |
| CN114184347A (en) * | 2022-02-16 | 2022-03-15 | 中国空气动力研究与发展中心超高速空气动力研究所 | Heater heat-insulating layer for large-flow high-temperature high-pressure high-speed gas environment |
| CN114184347B (en) * | 2022-02-16 | 2022-04-12 | 中国空气动力研究与发展中心超高速空气动力研究所 | Heater heat-insulating layer for large-flow high-temperature high-pressure high-speed gas environment |
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Effective date of registration: 20250409 Address after: Room 1010, Building 1, Innovation and Entrepreneurship Center, No. 31 Dongfeng Road, Heping Street, Xiangtan Economic Development Zone, Xiangtan City, Hunan Province 411100 Patentee after: Hunan Liuyi New Materials Technology Co.,Ltd. Country or region after: China Address before: Room 302, Building A11, No. 9 Kechuang Avenue, Zhongshan Science and Technology Park, Liuhe District, Nanjing City, Jiangsu Province, China 211505 Patentee before: NANJING WEICAI NEW ENERGY TECHNOLOGY Co.,Ltd. Country or region before: China |