CN205708901U - Double track four station rotary suitching type feeder - Google Patents
Double track four station rotary suitching type feeder Download PDFInfo
- Publication number
- CN205708901U CN205708901U CN201620361998.2U CN201620361998U CN205708901U CN 205708901 U CN205708901 U CN 205708901U CN 201620361998 U CN201620361998 U CN 201620361998U CN 205708901 U CN205708901 U CN 205708901U
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- China
- Prior art keywords
- feeding
- cell piece
- rotary
- station
- double track
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- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000000969 carrier Substances 0.000 claims description 36
- 238000009434 installation Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 241000252254 Catostomidae Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
Abstract
This utility model relates to a kind of double track four station rotary suitching type feeder, it is characterized in that: include left rail system and right rail system, left rail system and right rail system include respectively transmission guide rail, two the cell piece feeding stations being arranged on transmission guide rail side and for by cell piece by the rotary charging device of cell piece feeding station feeding to transmission guide rail.Battery piece charging device for cell piece feeding is installed in the bottom of described cell piece feeding station.Described rotary charging device includes feeding servomotor, the clutch end of feeding servomotor connects feeding screw mandrel, the movable stand that can move along feeding screw mandrel is set on feeding screw mandrel, feeding rotary cylinder is installed in described movable stand lower end, installing feeding telescopic cylinder on the round end of feeding rotary cylinder, the cylinder rod end of feeding telescopic cylinder is installed feeding and is drawn frock.This utility model can reach relatively independent non-interference between each station and each rail, improves integral device utilization rate and production efficiency.
Description
Technical field
This utility model relates to a kind of double track four station rotary suitching type feeder, a kind of equipment that can be applicable to various thin slice layering feeding.
Background technology
Solar-energy photo-voltaic cell sheet of today produces, and is required for through the layering of the crystal silicon chip of whole bag is transferred to such a flow process the most again in next procedure.In this flow process, presently used equipment has silk screen printing charging equipment, and the main feeding pattern of this equipment has two kinds.
One is the design of double track six station, and its operation principle is for three suckers sucking-off cell piece from three cell piece Carrier boxs, being placed in transmission belt and down transmit, and left and right two rail works respectively.The shortcoming of this equipment mainly has (including but not limited to following): (1) needs three Carrier boxs to have material simultaneously, it is not possible to work independently；(2) three stations can not individually adjust, and needs whole line all to stop production, and utilization rate of equipment and installations is low；(3) fragment rate is high.
Another kind is double track two station, and its operation principle, for sucker sucking-off cell piece from a cell piece Carrier box, is placed in transmission belt and down transmits, and left and right two rail works respectively.The shortcoming of this equipment is mainly (including but not limited to following): (1) productive temp (CT) is long, yields poorly；(2) single-station stopping can affect whole piece product line, and utilization rate of equipment and installations is low；(3) fragment rate is high.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, it is provided that a kind of double track four station rotary suitching type feeder, reaches relatively independent non-interference between each station and each rail, improves integral device utilization rate and production efficiency.
The technical scheme provided according to this utility model, described double track four station rotary suitching type feeder, it is characterized in that: include left rail system and right rail system, left rail system and right rail system include respectively transmission guide rail, two the cell piece feeding stations being arranged on transmission guide rail side and for by cell piece by the rotary charging device of cell piece feeding station feeding to transmission guide rail.
Further, described rotary charging device includes feeding servomotor, the clutch end of feeding servomotor connects feeding screw mandrel, the movable stand that can move along feeding screw mandrel is set on feeding screw mandrel, feeding rotary cylinder is installed in described movable stand lower end, installing feeding telescopic cylinder on the round end of feeding rotary cylinder, the cylinder rod end of feeding telescopic cylinder is installed feeding and is drawn frock.
Further, the battery piece charging device for cell piece feeding is installed in the bottom of described cell piece feeding station.
Further, the both sides at described cell piece feeding station are respectively provided with air knife.
Further, the vacuum cup being provided for drawing cell piece in frock drawn by described feeding.
Further, described feeding is drawn and is additionally provided with the vacuum transducer for monitoring vacuum cup vacuum in frock.
Further, described movable stand is connected with mobile chain.
Further, described transmission guide rail being provided for transmit the belt of cell piece, belt is by step motor drive able to programme.
Further, described battery piece charging device includes cell piece stock shelf, cell piece stock shelf is installed cell piece feeding servomotor, the clutch end of cell piece feeding servomotor connects cell piece feeding screw mandrel, the jacking frame that can move along cell piece feeding screw mandrel is set on cell piece feeding screw mandrel, the top of jacking frame arranges raising plate, and raising plate supports the Carrier box for placing battery plate.
Further, installing Carrier box fixing device on described jacking frame, Carrier box fixing device includes Carrier box positioning cylinder, and the piston rod end equipment of Carrier box positioning cylinder is equipped with the alignment pin for fixing Carrier box.
Double track four station rotary suitching type feeder described in the utility model, it is possible to reach relatively independent non-interference between each station and each rail, improve integral device utilization rate and production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of double track four station rotary suitching type feeder described in the utility model.
Fig. 2 is the structural representation of described rotary charging device.
Fig. 3 is the structural representation of described installation table top.
Fig. 4 is the structural representation of battery piece charging device.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the utility model is described in further detail.
As shown in Figure 1 to 4: described double track four station rotary suitching type feeder includes rotary charging device 1, feeding servomotor 1-1, feeding screw mandrel 1-2, movable stand 1-3, mobile chain 1-4, feeding rotary cylinder 1-5, feeding telescopic cylinder 1-6, vacuum cup 1-7, vacuum transducer 1-8, frock 2 drawn by feeding, cell piece feeding station 3, air knife 4, transmission guide rail 5, table top 6 is installed, battery piece charging device 7, cell piece stock shelf 7-1, cell piece feeding servomotor 7-2, cell piece feeding screw mandrel 7-3, jacking frame 7-4, raising plate 7-5, Carrier box 7-6, cell piece loading guide 7-7, Carrier box positioning cylinder 7-8, alignment pin 7-9 etc..
As shown in Figure 1, double track four station rotary suitching type feeder described in the utility model, including installing table top 6, installing, on table top 6, left rail system and right rail system are set, left rail system and right rail system include transmission guide rail 5 respectively, be arranged on transmission guide rail 5 side two cell piece feeding stations 3 and for by cell piece by the rotary charging device 1 of cell piece feeding station 3 feeding to transmission guide rail 5, battery piece charging device 7 for cell piece feeding is installed in the bottom of cell piece feeding station 3, it is respectively provided with air knife 4 in the both sides of cell piece feeding station 3, air knife 4 is for dispelling layering by the cell piece stacked.Two transmission guide rail 5 of described left rail system and right rail system are individually controlled by PLC.
As shown in Figure 2, described rotary charging device 1 includes feeding servomotor 1-1, the clutch end of feeding servomotor 1-1 connects feeding screw mandrel 1-2, feeding screw mandrel 1-2 arranges the movable stand 1-3, movable stand 1-3 that can move along feeding screw mandrel 1-2 and is connected with mobile chain 1-4；Feeding rotary cylinder 1-5 is installed in described movable stand 1-3 lower end, feeding telescopic cylinder 1-6 is installed on the round end of feeding rotary cylinder 1-5, the cylinder rod end of feeding telescopic cylinder 1-6 is installed feeding and is drawn frock 2, and feeding is drawn and is provided in frock 2 drawing the vacuum cup 1-7 of cell piece and for monitoring the vacuum transducer 1-8 of vacuum cup 1-7 vacuum.Described rotary charging device 1 uses feeding servomotor 1-1 and servo controller to control, and this device technique is ripe, and positioning precision is high, good stability, and transmission speed is fast, is one of control model automatically controlling main flow use now.
As it is shown on figure 3, be provided for transmitting the belt of cell piece in described transmission guide rail 5, transmission guide rail 5 utilizes motor able to programme, sends signal by sensor to motor, controls motor-driven.
Described installation table top 6 is a block of metal plate forming processing, to guarantee overall board installation accuracy and kinematic accuracy.
Described battery piece charging device 7 act as after obtaining the enabling signal that producers press, by the cell piece jacking in Carrier box to specify position.As shown in Figure 4, described battery piece charging device 7 includes being fixed on the cell piece stock shelf 7-1 installed on table top 6 bottom surface, cell piece stock shelf 7-1 installs cell piece feeding servomotor 7-2, the clutch end of cell piece feeding servomotor 7-2 connects cell piece feeding screw mandrel 7-3, the jacking frame 7-4 that can move along cell piece feeding screw mandrel 7-3 is set on cell piece feeding screw mandrel 7-3, the top of jacking frame 7-4 arranges raising plate 7-5, raising plate 7-5 supports the Carrier box 7-6 for placing battery plate, and Carrier box 7-6 is arranged at cell piece feeding station 3；Arrange cell piece loading guide 7-7, jacking frame 7-4 in the both sides of described cell piece feeding screw mandrel 7-3 to be connected with cell piece loading guide 7-7；When the Carrier box 7-6 piling cell piece extremely specifies position by the guiding movement of cell piece loading guide 7-7, after sensor sensing puts in place to Carrier box 7-6, issue mono-signal that puts in place of PLC, now by Carrier box fixing device, Carrier box is fixed, prevents Carrier box from moving.
As described in Figure 4, described Carrier box fixing device includes the Carrier box positioning cylinder 7-8 being arranged on jacking frame 7-4, and the piston rod end equipment of Carrier box positioning cylinder 7-8 is equipped with alignment pin 7-9；When the piston rod of Carrier box positioning cylinder 7-8 stretches out, Carrier box 7-6 is fixed by alignment pin 7-9, prevents Carrier box from moving.
Work process of the present utility model: when battery piece charging device 7 is by cell piece jacking to appointment position, air knife 4 is opened, and cell piece is dispelled layering due to airflow function, draws cell piece to facilitate feeding to draw frock 2；Now, feeding telescopic cylinder 1-6 stretches out, vacuum solenoid is opened, the uppermost crystal-silicon battery slice absorption dispelled by air knife 4 is drawn in frock 2 at feeding by vacuum cup 1-7, after the vacuum transducer 1-8 being arranged in feeding absorption frock 2 detects that vacuum meets setting requirement, feeding telescopic cylinder 1-6 retracts, feeding is drawn frock 2 and is moved to blowing position from feeding position by rotary charging device 1, vacuum solenoid cuts out, crystal silicon battery falls to being placed in transmission guide rail 5, it is transferred in next process, so circulates.After in station crystal-silicon battery slice Carrier box processed, cell piece all makes to be finished, feeding rotary cylinder 1-5 works, and another cell piece feeding station 3 being switched to this transmission guide rail 5 after rotating 180 ° works on.
Cell piece feeding station 3 has 4 in feeder described in the utility model, and left rail system is respectively arranged with two with right rail system and function is identical.It act as being fixed to the Carrier box piling crystal-silicon battery slice specify position, gives supply of equipment crystal-silicon battery slice for battery piece charging device 7.After in Carrier box, cell piece makes to be finished, battery piece charging device 7 automatically returns to initial point, and Carrier box can be removed, and recharges cell piece.
Single track theory production capacity 1800pcs/H of feeder described in the utility model, fragment rate 0.0005, whole efficiency is than existing lifting 25%.
This utility model is not limited only to monocrystalline silicon piece layering feeding, polysilicon chip layering feeding, epoxy laminate layering feeding, glass flake layering feeding etc., draws frock for different feeding object switching feeding Carrier boxs and feeding.
Claims (10)
1. a double track four station rotary suitching type feeder, it is characterized in that: include that left rail system and right rail system, left rail system and right rail system include transmission guide rail (5), two the cell piece feeding stations (3) being arranged on transmission guide rail (5) side respectively and be used for cell piece by the rotary charging device (1) of cell piece feeding station (3) feeding to transmission guide rail (5).
2. double track four station rotary suitching type feeder as claimed in claim 1, it is characterized in that: described rotary charging device (1) includes feeding servomotor (1-1), the clutch end of feeding servomotor (1-1) connects feeding screw mandrel (1-2), the upper setting of feeding screw mandrel (1-2) can be along the movable stand (1-3) of feeding screw mandrel (1-2) movement, feeding rotary cylinder (1-5) is installed in described movable stand (1-3) lower end, feeding telescopic cylinder (1-6) is installed on the round end of feeding rotary cylinder (1-5), the cylinder rod end of feeding telescopic cylinder (1-6) is installed feeding and is drawn frock (2).
3. double track four station rotary suitching type feeder as claimed in claim 1, is characterized in that: install the battery piece charging device (7) for cell piece feeding in the bottom of described cell piece feeding station (3).
4. double track four station rotary suitching type feeder as claimed in claim 1, is characterized in that: be respectively provided with air knife (4) in the both sides of described cell piece feeding station (3).
5. double track four station rotary suitching type feeder as claimed in claim 4, is characterized in that: the vacuum cup (1-7) being provided for drawing cell piece in frock (2) drawn by described feeding.
6. double track four station rotary suitching type feeder as claimed in claim 5, is characterized in that: described feeding is drawn and is additionally provided with the vacuum transducer (1-8) for monitoring vacuum cup (1-7) vacuum in frock (2).
7. double track four station rotary suitching type feeder as claimed in claim 2, is characterized in that: described movable stand (1-3) is connected with mobile chain (1-4).
8. double track four station rotary suitching type feeder as claimed in claim 1, is characterized in that: being provided for transmitting the belt of cell piece in described transmission guide rail (5), belt is by step motor drive able to programme.
9. double track four station rotary suitching type feeder as claimed in claim 3, it is characterized in that: described battery piece charging device (7) includes cell piece stock shelf (7-1), at cell piece stock shelf (7-1) upper installation cell piece feeding servomotor (7-2), the clutch end of cell piece feeding servomotor (7-2) connects cell piece feeding screw mandrel (7-3), the upper setting of cell piece feeding screw mandrel (7-3) can be along the jacking frame (7-4) of cell piece feeding screw mandrel (7-3) movement, the top of jacking frame (7-4) arranges raising plate (7-5), raising plate (7-5) supports the Carrier box (7-6) for placing battery plate.
10. double track four station rotary suitching type feeder as claimed in claim 9, it is characterized in that: in described jacking frame (7-4) upper installation Carrier box fixing device, Carrier box fixing device includes that Carrier box positioning cylinder (7-8), the piston rod end equipment of Carrier box positioning cylinder (7-8) are equipped with the alignment pin (7-9) for fixing Carrier box (7-6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620361998.2U CN205708901U (en) | 2016-04-27 | 2016-04-27 | Double track four station rotary suitching type feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620361998.2U CN205708901U (en) | 2016-04-27 | 2016-04-27 | Double track four station rotary suitching type feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205708901U true CN205708901U (en) | 2016-11-23 |
Family
ID=57293268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620361998.2U Active CN205708901U (en) | 2016-04-27 | 2016-04-27 | Double track four station rotary suitching type feeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205708901U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105752698A (en) * | 2016-04-27 | 2016-07-13 | 无锡尚德太阳能电力有限公司 | Double-rail four-station rotary switching type feeding machine |
-
2016
- 2016-04-27 CN CN201620361998.2U patent/CN205708901U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105752698A (en) * | 2016-04-27 | 2016-07-13 | 无锡尚德太阳能电力有限公司 | Double-rail four-station rotary switching type feeding machine |
| CN105752698B (en) * | 2016-04-27 | 2018-03-20 | 无锡尚德太阳能电力有限公司 | The station rotary suitching type feeder of double track four |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |