CN205708804U - The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically - Google Patents

The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically Download PDF

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CN205708804U
CN205708804U CN201620401929.XU CN201620401929U CN205708804U CN 205708804 U CN205708804 U CN 205708804U CN 201620401929 U CN201620401929 U CN 201620401929U CN 205708804 U CN205708804 U CN 205708804U
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manipulator
mechanical hand
guide rail
fuel cell
hydrogen fuel
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董关平
刘杰
范彦斌
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Foshan University
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Foshan University
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Abstract

本实用新型所述一种新型氢燃料电池反应堆的机械手自动抓取运输设备,包括抓取设备和位于所述抓取设备下方的运输设备,所述抓取设备包括机械手整体支架、机械手移动支架、机械手、移动导轨和电机,所述机械手整体支架的上方设有机械手移动支架,所述机械手移动支架设有所述移动导轨和电机,所述机械手沿所述移动导轨移动,所述运输设备包括反应堆放置板和运输链条,所述反应堆放置板设置于所述运输链条上方。本实用新型通过电机及机械手移动支架实现机械手横向移动,机械手下方设置有运输线,该运输设备能将高温反应堆运输至冷却系统中,实现高温反应堆的大批量的生产运输,解决手工超重工作量大、危险系数高的问题,能一定程度上提高生产效率。

A new type of hydrogen fuel cell reactor manipulator automatic grasping transport equipment described in the utility model includes grasping equipment and transport equipment located below the grasping equipment, and the grasping equipment includes the overall support of the manipulator, the mobile support of the manipulator, Manipulator, moving guide rail and motor, the top of described manipulator overall support is provided with manipulator moving support, described manipulator moving support is provided with described moving guide rail and motor, described manipulator moves along described moving guide rail, and described transportation equipment comprises reactor The placing plate and the transport chain, the reactor placing plate is arranged above the transport chain. The utility model realizes the horizontal movement of the manipulator through the motor and the manipulator moving bracket. A transportation line is arranged under the manipulator. The transportation equipment can transport the high-temperature reactor to the cooling system, realize the mass production and transportation of the high-temperature reactor, and solve the problem of manual overweight and large workload. , The problem of high risk factor can improve production efficiency to a certain extent.

Description

一种新型氢燃料电池反应堆的机械手自动抓取运输设备A new type of automatic grabbing and transportation equipment for manipulators of hydrogen fuel cell reactors

技术领域technical field

本实用新型涉及一种机械手运输设备,特别是一种新型氢燃料电池反应堆的机械手自动抓取运输设备。The utility model relates to a manipulator transport device, in particular to a manipulator automatic grasping transport device for a novel hydrogen fuel cell reactor.

背景技术Background technique

氢燃料电池反应堆目前为块状物体,其主要性质为长方体,其生产过程主要是通过高温炉高温烧结。The hydrogen fuel cell reactor is currently a massive object, and its main property is a cuboid, and its production process is mainly through high-temperature sintering in a high-temperature furnace.

随着大批量的生产,由于其具有体积小,温度高等特点,故在大批量的生产过程运输环节中,手工抓取运输不仅工作量大,而且危险系数高,同时很难达到一定的生产效率,经过研究调查发现,目前还没有发现相关的文献资料在这方面的研究应用。With the large-scale production, due to its small size and high temperature, in the transportation link of the large-scale production process, manual grabbing and transportation not only has a large workload, but also has a high risk factor, and it is difficult to achieve a certain production efficiency. , After research and investigation, it is found that there is no relevant literature in this regard.

实用新型内容Utility model content

本实用新型克服了现有技术中的缺点,提供了一种新型氢燃料电池反应堆的机械手自动抓取运输设备,实现高温反应堆的大批量的生产运输,解决手工超重工作量大、危险系数高的问题,能一定程度上提高生产效率。The utility model overcomes the shortcomings in the prior art, and provides a novel hydrogen fuel cell reactor manipulator automatic grasping and transporting equipment, which realizes mass production and transportation of high-temperature reactors, and solves the problem of manual overweight, heavy workload and high risk factor. Problems can improve production efficiency to a certain extent.

为了解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

一种新型氢燃料电池反应堆的机械手自动抓取运输设备,包括抓取设备和位于所述抓取设备下方的运输设备,所述抓取设备包括机械手整体支架、机械手移动支架、机械手、移动导轨和电机,所述机械手整体支架的上方设有机械手移动支架,所述机械手移动支架设有所述移动导轨和电机,所述机械手沿所 述移动导轨移动,所述运输设备包括反应堆放置板、运输链条和可调脚架,所述反应堆放置板设置于所述运输链条上方,所述可调脚架设有上链条托板和下链条托板,所述运输链条安装于所述上链条托板和下链条托板。A novel hydrogen fuel cell reactor manipulator automatically grabs and transports equipment, including a grabbing device and a transporting device located below the grabbing device. Motor, above the overall support of the manipulator is provided with a manipulator moving support, the manipulator moving support is provided with the moving guide rail and the motor, the manipulator moves along the moving guide rail, the transport equipment includes a reactor placement plate, a transport chain and an adjustable tripod, the reactor placement plate is set above the transport chain, the adjustable tripod is provided with an upper chain support plate and a lower chain support plate, and the transport chain is installed on the upper chain support plate and the lower chain support plate Chain pallet.

进一步,所述机械手移动支架设有安装所述移动导轨的导轨安装槽。Further, the moving bracket of the manipulator is provided with a guide rail installation groove for installing the moving guide rail.

进一步,所述机械手包括机械手气缸、主轴、固定臂、一级活动臂、二级联动臂、三级联动臂、夹取臂和轴头末端固定套,所述移动导轨的上方设有所述机械手气缸,所述机械手气缸的下端固接横向的固定臂,所述固定臂的两端分别铰接一级活动臂,所述一级活动臂的下端铰接夹取臂,所述一级活动臂的中部均铰接二级联动臂,两个所述二级联动臂的另一端分别铰接所述轴头末端固定套的两端,所述轴头末端固定套的两端还铰接三级联动臂,所述三级联动臂的另一端铰接所述夹取臂。Further, the manipulator includes a manipulator cylinder, a main shaft, a fixed arm, a first-stage movable arm, a second-stage linkage arm, a third-stage linkage arm, a clamping arm and a fixed sleeve at the end of the shaft head, and the manipulator is provided above the moving guide rail. Cylinder, the lower end of the manipulator cylinder is fixedly connected to the horizontal fixed arm, the two ends of the fixed arm are respectively hinged with the first-stage movable arm, the lower end of the first-stage movable arm is hinged with the gripping arm, and the middle part of the first-stage movable arm Both ends of the two-stage linkage arms are hinged, and the other ends of the two secondary linkage arms are respectively hinged to the two ends of the fixed sleeve at the end of the shaft head, and the two ends of the fixed sleeve at the end of the shaft head are also hinged to the three-stage linkage arm. The other end of the triple cascade boom is hinged to the gripper arm.

进一步,所述机械手整体支架由方管焊接拼装而成,其与所述机械手移动支架由四块连接立板连接。Further, the overall support of the manipulator is welded and assembled from square pipes, which are connected with the moving support of the manipulator by four connecting vertical plates.

进一步,所述导轨安装槽与所述连接立板通过螺钉连接,所述导轨安装槽内安装有两条平行导轨。Further, the guide rail installation groove is connected with the connecting vertical plate by screws, and two parallel guide rails are installed in the guide rail installation groove.

进一步,所述电机为两个0.55kW减速电机,分别实现各自的机械手在导轨上移动,并通过PLC控制气动和停止及刹车。Further, the motors are two 0.55kW deceleration motors, which respectively realize the movement of the respective manipulators on the guide rails, and control the pneumatic, stop and brake through the PLC.

进一步,所述导轨上设置有由PLC控制的限位装置,所述限位装置主要包括行程光电接近开关、刹车光电行程开关和越位报警行程开关,实现机械手的运动、停止及刹车。Further, the guide rail is provided with a limit device controlled by PLC, and the limit device mainly includes a travel photoelectric proximity switch, a brake photoelectric travel switch and an offside alarm travel switch to realize the movement, stop and braking of the manipulator.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型所述一种新型氢燃料电池反应堆的机械手自动抓取运输设备, 通过电机及机械手移动支架实现机械手横向移动,机械手下方设置有运输线,该运输设备能将高温反应堆运输至冷却系统中,实现高温反应堆的大批量的生产运输,解决手工超重工作量大、危险系数高的问题,能一定程度上提高生产效率。The manipulator of the novel hydrogen fuel cell reactor described in the utility model automatically grasps and transports the equipment. The manipulator moves laterally through the motor and the manipulator moving bracket. There is a transport line under the manipulator, and the transport equipment can transport the high-temperature reactor to the cooling system. , realize the mass production and transportation of high-temperature reactors, solve the problems of heavy manual workload and high risk factor, and improve production efficiency to a certain extent.

附图说明Description of drawings

附图用来提供对本实用新型的进一步理解,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制,在附图中:Accompanying drawing is used for providing further understanding to the utility model, is used for explaining the utility model together with the embodiment of the utility model, does not constitute the limitation of the utility model, in the accompanying drawing:

图1是实用新型所述一种新型氢燃料电池反应堆的机械手自动抓取运输设备的机械手处于两个位置时的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure when the manipulator of a new type of hydrogen fuel cell reactor automatically grasps the transport equipment described in the utility model when the manipulator is in two positions;

图2是机械手整体支架的主视图;Fig. 2 is the front view of the integral support of manipulator;

图3是机械手的结构示意图。Fig. 3 is a structural schematic diagram of the manipulator.

图中,1——机械手整体支架; 2——机械手移动支架;In the figure, 1—the overall support of the manipulator; 2—the moving support of the manipulator;

3——机械手; 4——机械手气缸; 3 - manipulator; 4 - manipulator cylinder;

5——移动导轨; 6——电机; 5——moving guide rail; 6——motor;

7——导轨安装槽; 8——反应堆放置板; 7——Guide rail installation groove; 8——Reactor placement plate;

9——运输链条; 10——上链条托板; 9—conveyor chain; 10—upper chain pallet;

11——可调脚架; 12——下链条托板; 11——adjustable tripod; 12——lower chain support plate;

13——气缸安装螺母; 14——主轴; 13——Cylinder mounting nut; 14——Spindle;

15——固定臂; 16——一级活动臂; 15——fixed arm; 16——first-level movable arm;

17——二级联动臂; 18——三级联动臂; 17——two-stage linkage arm; 18——three-stage linkage arm;

19——夹取臂; 20——导轨安装横梁; 19——clamping arm; 20——rail mounting beam;

21——导轨安装横梁; 22——连接横梁; 21——Guide rail mounting beam; 22——Connecting beam;

23——立柱; 24——加强柱; 23—column; 24—reinforcing column;

25——轴头末端固定套。 25——The fixing sleeve at the end of the shaft head.

具体实施方式detailed description

以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.

如图1至3所示,本实用新型所述一种新型氢燃料电池反应堆的机械手自动抓取运输设备,包括机械手整体支架1、机械手移动支架2、机械手3、机械手气缸4、移动导轨5、电机6、导轨安装槽7、反应堆放置板8、运输链条9、上链条托板10、下链条托板11、可调脚架12、所述机械手包括气缸安装螺母13、主轴14、固定臂15、一级活动臂16、二级联动臂17、三级联动臂18、夹取臂19、导轨安装横梁20、连接横梁21、立柱22、加强柱23。As shown in Figures 1 to 3, a new type of hydrogen fuel cell reactor manipulator automatic grasping and transporting equipment described in the utility model includes a manipulator integral support 1, a manipulator moving support 2, a manipulator 3, a manipulator cylinder 4, a moving guide rail 5, Motor 6, guide rail mounting groove 7, reactor placement plate 8, transport chain 9, upper chain supporting plate 10, lower chain supporting plate 11, adjustable tripod 12, described manipulator includes cylinder mounting nut 13, main shaft 14, fixed arm 15 , a first-level movable arm 16, a second-level linkage arm 17, a third-level linkage arm 18, a clamping arm 19, a guide rail installation beam 20, a connecting beam 21, a column 22, and a reinforcement column 23.

机械手整体支架1由方管焊接拼装而成,其与机械手移动支架1由4块连接立板连接,连接立板如图所示由10mm的钢板制作而成,表面钻有相应的螺纹安装孔。导轨安装槽7与连接立板通过螺纹连接,在导轨安装槽7内安装有两条平行移动导轨5,移动导轨5用于机械手3的移动。The overall support 1 of the manipulator is welded and assembled from square tubes, and it is connected with the mobile support 1 of the manipulator by 4 connecting vertical plates. The connecting vertical plates are made of 10mm steel plates as shown in the figure, and corresponding threaded mounting holes are drilled on the surface. The guide rail installation groove 7 is connected by thread with the connecting vertical plate, and two parallel moving guide rails 5 are installed in the guide rail installation groove 7, and the moving guide rail 5 is used for the movement of the manipulator 3.

参阅图3,机械手3由机械手气缸4、主轴14、固定臂15、一级活动臂16、二级联动臂17、三级联动臂18、夹取臂19、轴头末端固定套25共同组成,移动导轨5的上方设有机械手气缸4,机械手气缸4的下端固接横向的固定臂15,固定臂15的两端分别铰接一级活动臂16,一级活动臂16的下端铰接夹取臂19,一级活动,16的中部均铰接二级联动臂17,两个二级联动臂17的另一端分别铰接轴头末端固定套25的两端,轴头末端固定套25的两端还铰接三级联动臂18,三级联动臂18的另一端铰接夹取臂19。Referring to Fig. 3, the manipulator 3 is composed of a manipulator cylinder 4, a main shaft 14, a fixed arm 15, a first-stage movable arm 16, a second-stage linkage arm 17, a third-stage linkage arm 18, a gripping arm 19, and a fixed sleeve 25 at the end of the shaft head. The top of the moving guide rail 5 is provided with a manipulator cylinder 4, the lower end of the manipulator cylinder 4 is affixed to a horizontal fixed arm 15, and the two ends of the fixed arm 15 are respectively hinged with a primary movable arm 16, and the lower end of the primary movable arm 16 is hinged with a clamping arm 19. , the first level of activity, the middle part of 16 is all hinged secondary linkage arm 17, the other end of two secondary linkage arms 17 is respectively hinged the two ends of shaft end fixed sleeve 25, and the two ends of shaft end fixed sleeve 25 are also hinged three The other end of the cascaded boom 18 is hinged with the clamping arm 19 .

电机6为2个0.55kW减速电机,分别实现各自的机械手3在移动导轨5上的移动,并通过PLC控制气动和停止及刹车。The motor 6 is two 0.55kW deceleration motors, which respectively realize the movement of the respective manipulator 3 on the moving guide rail 5, and control the pneumatic, stop and brake through the PLC.

运输设备由反应堆放置板8、运输链条9、上链条托板10、下链条托板11、可调脚架12组成。运输链条9为结构改进的大链条,其通过在链条抽将原先的轴替换成可以连接托板的轴,并在轴末端钻销孔。链条托板分为上链条托板10和下链条托板11,分别焊接在运输机架可调脚架12上。Transport equipment is made up of reactor placement plate 8, transport chain 9, upper chain supporting plate 10, lower chain supporting plate 11, and adjustable foot stand 12. The transport chain 9 is a large chain with improved structure. It replaces the original shaft with the shaft that can connect the pallet by pulling out the chain, and drills pin holes at the end of the shaft. The chain supporting plate is divided into an upper chain supporting plate 10 and a lower chain supporting plate 11, which are respectively welded on the adjustable tripod 12 of the transport frame.

通过一个机械手框架上安装有一对机械手,实现机械手3开合两个运动,横向运动通过两个电机6控制,机械手抓取开合工作主要是通过气缸行程运动完成,其中在机械手整体支架1内设计有横向移动的移动导轨5,导向组件,两条移动导轨5对称并经过表面抛光并热处理,放置于机械手3整体上方位置的U型槽呢,在移动导轨5上设置有移动限位行程功能的装置,限位装置主要包括、2个行程光电接近开关、2个刹车光电行程开关、2个越位报警行程开关已经配有相应的刹车电机及PLC控制系统,在机械手3开合方面,机械手3在每次夹取高温反应堆的过程中,都实现一次开合运动,开合运动通过PLC设置气动阀的开合控制气缸实现,其次在运输方面,在机械手3下方设置有两个运输设备,左边第一个设备的主要目的是将反应堆从高温炉运输过来,在该机械手3的正下方设计有光电开关,当反应堆到达预定位置,通过PLC控制机械手3抓取,通过机械手3控制运输至右边的运输设备上,在通过PLC控制气缸实现放置运输,右边的运输设备将高温反应堆运输至冷却系统中。该设备能实现高温反应堆的大批量的生产运输,解决手工超重工作量大、危险系数高的问题,能一定程度上提高生产效率。A pair of manipulators are installed on a manipulator frame to realize the two movements of manipulator 3 opening and closing, and the lateral movement is controlled by two motors 6. The work of manipulator grabbing and opening is mainly completed by the stroke movement of the cylinder, which is designed in the overall support 1 of the manipulator. There are moving guide rails 5 that move laterally, guide components, and the two moving guide rails 5 are symmetrical and have undergone surface polishing and heat treatment. The U-shaped groove placed above the overall position of the manipulator 3 is set on the moving guide rails 5 with a movement limit stroke function. Device, the limit device mainly includes, 2 travel photoelectric proximity switches, 2 brake photoelectric travel switches, 2 offside alarm travel switches have been equipped with corresponding brake motors and PLC control systems. In terms of opening and closing of the manipulator 3, the manipulator 3 is Every time during the process of clamping the high-temperature reactor, an opening and closing movement is realized. The opening and closing movement is realized by the opening and closing control cylinder of the pneumatic valve set by the PLC. Secondly, in terms of transportation, there are two transportation devices under the manipulator 3. The main purpose of a piece of equipment is to transport the reactor from the high-temperature furnace. A photoelectric switch is designed directly under the manipulator 3. When the reactor reaches the predetermined position, the PLC controls the manipulator 3 to grab it, and the manipulator 3 controls the transport to the right. On the equipment, the PLC controls the cylinder to realize the placement and transportation, and the transportation equipment on the right transports the high-temperature reactor to the cooling system. This equipment can realize mass production and transportation of high-temperature reactors, solve the problems of manual overweight, heavy workload and high risk factor, and improve production efficiency to a certain extent.

最后应说明的是:以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照实施例对本实用新型进行了详细的说明,对于本领域的 技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但是凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the utility model, and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the embodiments, for those skilled in the art, it is still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features, but within the spirit and principles of the present utility model, any modifications, equivalent replacements, improvements, etc. Included within the protection scope of the present utility model.

Claims (7)

1. the mechanical hand of a New Hydrogen fuel cell reaction heap captures transporting equipment automatically, it is characterised in that: include that crawl sets Standby and be positioned at the transporting equipment below described capture apparatus, described capture apparatus includes that mechanical hand integral support, mechanical hand move Support, mechanical hand, moving guide rail and motor, described mechanical hand integral support be arranged over mechanical hand traversing carriage, described machine Tool hands traversing carriage is provided with described moving guide rail and motor, and described mechanical hand moves along described moving guide rail, described transporting equipment Placing plate, delivery chain and adjustable foot rest including reactor, described reactor is placed plate and is arranged at above described delivery chain, institute Stating adjustable foot erection and have cochain bar supporting plate and lower chain supporting plate, described delivery chain is installed on described cochain bar supporting plate and lower chain Supporting plate.
The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically, and it is special Levy and be: described mechanical hand traversing carriage is provided with the guide rails assembling groove installing described moving guide rail.
The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically, and it is special Levy and be: described mechanical hand include manipulator cylinder, main shaft, fixed arm, one-level lever arm, secondary linkage arm, three grades of transmission arms, Gripping arm and spindle nose end fixed cover, described moving guide rail be arranged over described manipulator cylinder, described manipulator cylinder The affixed horizontal fixed arm in lower end, the two ends of described fixed arm are respectively articulated with one-level lever arm, the lower end of described one-level lever arm Hinged gripping arm, the middle part the most hinged secondary linkage arm of described one-level lever arm, the other end of two described secondary linkage arms divides The two ends of the most hinged described spindle nose end fixed cover, the most hinged three grades of transmission arms in two ends of described spindle nose end fixed cover, described The hinged described gripping arm of the other end of three grades of transmission arms.
The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically, and it is special Levying and be: described mechanical hand integral support is assembled by square tubes soldering, it is connected by four pieces with described mechanical hand traversing carriage Riser connects.
The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically, and it is special Levy and be: described guide rails assembling groove is connected by screw with described connection board, be provided with two in described guide rails assembling groove and put down Row guide rail.
The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically, and it is special Levy and be: described motor is two 0.55kW reducing motors, realize respective mechanical hand respectively and move on guide rail, and pass through PLC controls pneumatic and stops and brake.
The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically, and it is special Levying and be: be provided with the stopping means controlled by PLC on described guide rail, described stopping means mainly includes that stroke photoelectricity is close to opening Close, brake photoelectric travel limit switch and offside warning travel switch, it is achieved the motion of mechanical hand, stop and braking.
CN201620401929.XU 2016-05-05 2016-05-05 The mechanical hand of a kind of New Hydrogen fuel cell reaction heap captures transporting equipment automatically Expired - Fee Related CN205708804U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109365834A (en) * 2018-12-17 2019-02-22 苏州比雷艾斯电子科技有限公司 A kind of complete lathe of precision control automated arm
CN110155702A (en) * 2019-04-23 2019-08-23 美好建筑装配科技有限公司 A kind of sprocket-type side mode library device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109365834A (en) * 2018-12-17 2019-02-22 苏州比雷艾斯电子科技有限公司 A kind of complete lathe of precision control automated arm
CN110155702A (en) * 2019-04-23 2019-08-23 美好建筑装配科技有限公司 A kind of sprocket-type side mode library device

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