CN205701361U - Mighty torrent jetter - Google Patents

Mighty torrent jetter Download PDF

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Publication number
CN205701361U
CN205701361U CN201620371611.1U CN201620371611U CN205701361U CN 205701361 U CN205701361 U CN 205701361U CN 201620371611 U CN201620371611 U CN 201620371611U CN 205701361 U CN205701361 U CN 205701361U
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torrent
settling tank
water
pump
section
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王海军
林茂武
尚华斌
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China Automobile Industry Engineering Co Ltd
Scivic Engineering Corp
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China Automobile Industry Engineering Co Ltd
Scivic Engineering Corp
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Abstract

本实用新型公开了一种洪流喷洗装置,包括用以承载汽车的轨道,用以收集冲洗水的洪流槽,以及洪流泵,所述的轨道在洪流槽上方沿行进方向连续地形成有下坡段、水平段和上坡段,在洪流槽前后两端分别设置有一对喷水管用以通过汽车窗户向内喷水冲洗,两端的两对喷水管轮替与洪流泵的出水口连通,所述的洪流槽包括分别与下坡段和上坡段对应的导流坡,设置在水平段下方的箱式沉降槽,沉降槽的顶板左端形成有进水孔,在进水孔下部向下突出地形成有锥形收集腔,所所述的收集腔的底部设置有可控开启的排渣阀,述的洪流泵的进水口与沉降槽的右侧连通。本实用新型的洪流清洗整个过程按运行节拍自动阀切换,洪流泵的泵流量节省50%,有效节省成本。

The utility model discloses a torrent spray washing device, which comprises a track for carrying cars, a torrent tank for collecting flushing water, and a torrent pump. The track is continuously formed with a downward slope along the traveling direction above the torrent tank. In the section, horizontal section and uphill section, a pair of water spray pipes are respectively arranged at the front and rear ends of the torrent trough to spray water inward through the car window for washing. The torrent trough described above includes diversion slopes corresponding to the downhill section and the uphill section respectively, and a box-type settling tank arranged below the horizontal section. The left end of the top plate of the settling tank is formed with a water inlet hole, which protrudes downward from the lower part of the water inlet hole. A conical collection chamber is formed, the bottom of the collection chamber is provided with a controllable open slag valve, and the water inlet of the torrent pump communicates with the right side of the settling tank. The whole process of torrent cleaning in the utility model is automatically switched according to the operating rhythm, and the pump flow of the torrent pump is saved by 50%, which effectively saves costs.

Description

洪流喷洗装置torrent spray device

技术领域technical field

本实用新型涉及汽车喷涂前处理技术领域,特别是涉及一种洪流喷洗装置。The utility model relates to the technical field of automobile spraying pretreatment, in particular to a torrent spray washing device.

背景技术Background technique

汽车涂装的前处理工序中,第一道工序为洪流冲洗工序,其目的主要是冲洗车腔内的铁屑及污物。目前采用的工艺为槽内喷淋喷嘴大流量喷淋冲洗,槽内喷淋管路一般为水平布置,这样使车身在“前倾”和“后仰”的摇摆状态下车身得不到有效的冲洗,大量的喷淋槽液喷到车身以外的部位,使喷淋的效率较低,喷淋水泵的水量浪费较大。而且,汽车通过喷淋水洗后,所有的水洗后液体流入到槽内,通过自然沉淀,上层的水被循环利用,而沉渣堆积在槽体底部。随着沉渣的堆积,需要定期对槽体内的沉渣进行清理,如果清理不及时或者沉渣太多被扬起,则会导致沉渣由泵吸口吸入水泵,造成管路堵塞,严重的甚至会造成水泵叶轮损伤。In the pretreatment process of automobile painting, the first process is flood washing process, the purpose of which is mainly to wash iron filings and dirt in the car cavity. The current technology used is spraying and flushing with large flow of spray nozzles in the tank, and the spray pipelines in the tank are generally arranged horizontally, so that the body cannot be effectively cooled when the body is in the swing state of "leaning forward" and "leaning backward". For flushing, a large amount of spray tank liquid is sprayed to the parts other than the vehicle body, so that the spray efficiency is low, and the water volume of the spray pump is wasted greatly. Moreover, after the car is washed by spraying water, all the washed liquid flows into the tank, and through natural precipitation, the water in the upper layer is recycled, while the sediment accumulates at the bottom of the tank. With the accumulation of sediment, it is necessary to regularly clean the sediment in the tank. If the cleaning is not timely or the sediment is too much and is lifted up, the sediment will be sucked into the pump from the pump suction port, resulting in pipeline blockage, and even serious damage to the pump impeller. damage.

实用新型内容Utility model content

本实用新型的目的是针对现有技术中存在的技术缺陷,而提供一种洪流喷洗装置。The purpose of the utility model is to provide a torrent spray washing device aiming at the technical defects existing in the prior art.

为实现本实用新型的目的所采用的技术方案是:The technical scheme adopted for realizing the purpose of this utility model is:

一种洪流喷洗装置,包括用以承载汽车的轨道,用以收集冲洗水的洪流槽,以及洪流泵,A torrent washing device comprising tracks for carrying cars, a torrent tank to collect flushing water, and a torrent pump,

所述的轨道在在洪流槽上方沿行进方向连续地形成有下坡段、水平段和上坡段,在洪流槽前后两端分别设置有一对喷水管用以通过汽车窗户向内喷水冲洗,两端的两对喷水管轮替与洪流泵的出水口连通,The track is continuously formed with a downhill section, a horizontal section and an uphill section above the torrent trough along the direction of travel, and a pair of water spray pipes are respectively arranged at the front and rear ends of the torrent trough to spray water inward through the windows of the car. Two pairs of water spray pipes at both ends are alternately connected to the water outlet of the flood pump.

所述的洪流槽包括分别与下坡段和上坡段对应的导流坡,设置在水平段下方的箱式沉降槽,所述的沉降槽的顶板左端形成有进水孔,在进水孔下部向下突出地形成有锥形收集腔,所所述的收集腔的底部设置有可控开启的排渣阀,述的洪流泵的进水口与沉降槽的右侧连通。The torrent trough includes diversion slopes corresponding to the downhill section and the uphill section respectively, and a box-type settling tank arranged below the horizontal section. The left end of the top plate of the settling tank is formed with a water inlet hole. The lower part protrudes downwards to form a conical collection cavity, the bottom of the collection cavity is provided with a controllable opening slag valve, and the water inlet of the torrent pump communicates with the right side of the settling tank.

在所述的沉降槽内设置有至少两个折流板。At least two baffles are arranged in the settling tank.

所述的折流板包括设置在进水孔右侧并与顶板下表面固定连接与沉降槽的底板保持间距的上折流板,以及设置在收集腔的右侧并与沉降槽的底板固定连接且其上端与顶板保持间距的下折流板。The baffles include an upper baffle arranged on the right side of the water inlet and fixedly connected to the lower surface of the top plate to keep a distance from the bottom plate of the settling tank, and arranged on the right side of the collection chamber and fixedly connected to the bottom plate of the settling tank And the lower baffle whose upper end is spaced from the top plate.

所述的洪流泵的进水口设置在沉降槽的侧板底部且在沉降槽内设置有过滤网。The water inlet of the torrent pump is arranged at the bottom of the side plate of the settling tank and a filter screen is arranged in the settling tank.

所述的一对喷水管分居轨道两侧且开口朝内。The pair of water spray pipes are located on both sides of the track and open inward.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型的洪流清洗整个过程按运行节拍自动阀切换,洪流泵的泵流量节省50%,有效节省成本,同时沉降槽增加了自沉淀除渣的功能,同时收集腔底设有自动排放阀,程序控制自动定时排放,减轻其他除渣系统负荷,不再需要配置复杂的除铁粉系统,进一步减少洪流冲洗成本。The whole process of torrent cleaning in the utility model is switched by the automatic valve according to the running rhythm, the pump flow of the torrent pump is saved by 50%, which effectively saves the cost, and at the same time, the settling tank adds the function of self-sedimentation and slag removal, and at the same time, the bottom of the collection chamber is equipped with an automatic discharge valve. The program controls the automatic timing discharge, reduces the load of other slag removal systems, and no longer needs to configure complex iron removal powder systems, further reducing the cost of flood flushing.

附图说明Description of drawings

图1所示为本实用新型的洪流喷洗装置的汽车B清洗时示意图;Fig. 1 shows schematic diagram when the automobile B of the torrent spray washing device of the present utility model cleans;

图2所示为本实用新型的洪流喷洗装置的汽车A清洗时示意图;Fig. 2 shows the schematic diagram when the automobile A of the torrent spray washing device of the present utility model cleans;

图3所示为本实用新型的洪流喷洗装置的汽车C清洗时示意图;Fig. 3 shows the schematic diagram when the automobile C of the torrent spray washing device of the present utility model is cleaned;

图4所示为沉降槽结构示意图。Figure 4 is a schematic diagram of the structure of the settling tank.

具体实施方式detailed description

以下结合附图和具体实施例对本实用新型作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1-4所示,本实用新型的洪流喷洗装置包括用以承载汽车的轨道1,用以收集冲洗水的洪流槽,以及提供循环喷洗用水的洪流泵,所述的汽车固定在摆杆上,摆杆吊挂在轨道上并受驱动行进,此与现有技术类似,在此不再展开描述。As shown in Figures 1-4, the torrent spray washing device of the present utility model includes a track 1 for carrying a car, a torrent tank for collecting flushing water, and a torrent pump for circulating spray water, and the car is fixed on On the swing rod, the swing rod is hung on the track and driven to travel, which is similar to the prior art, and will not be described here.

所述的轨道在在洪流槽上方沿行进方向连续地形成有下坡段11、水平段12和上坡段13,在洪流槽前后两端分别设置有一对喷水管2用以通过汽车窗户向内喷水冲洗,所述的一对喷水管分居轨道两侧且开口朝内。而且,两端的两对喷水管轮替与洪流泵的出水口连通,通过调整轨道下降高度和水平段长度以及两汽车间的节距,实现洪流入槽和出槽轮换喷洗。The track is continuously formed with a downhill section 11, a horizontal section 12 and an uphill section 13 above the torrent trough along the direction of travel, and a pair of water spray pipes 2 are respectively arranged at the front and rear ends of the torrent trough to pass through the windows of the car. The inner spraying water is used for flushing, and the pair of water spraying pipes are separated on both sides of the track and the openings are facing inward. Moreover, the two pairs of water spray pipes at both ends are alternately connected to the water outlet of the torrent pump. By adjusting the descending height of the track, the length of the horizontal section, and the pitch between the two cars, the alternate spraying of the torrent into the tank and out of the tank is realized.

具体来说,如图1所示,后面前倾态的汽车B与车窗对应的有效清洗段在右侧喷水管射程内时,右侧喷水管出水,左侧喷水管不出水,当后面前倾态的汽车B有效清洗段离开右侧喷水管射程时,如图2所示,前部的后仰态的汽车A的有效清洗段正好进入左侧喷水管的射程,左侧喷水管开始出水,右侧喷水管停止出水,而当后仰态的汽车离开左侧的喷水管时,如图3所示,轨道上新送来的汽车C正好匹配进入右侧的喷水管,结束前倾态的汽车B进入水平段进行过渡等待态,如是循环,整个过程按运行节拍自动阀切换,通常设计洪流总流量200~250立方/小时的工况,采用该间歇系统只需要100~125立方/小时,洪流泵的泵流量节省50%,仅电费年节省约10万元。Specifically, as shown in Figure 1, when the effective cleaning section corresponding to the window of car B in the forward leaning state is within the range of the right water spray pipe, the right water spray pipe emits water, and the left water spray pipe does not emit water. When the effective cleaning section of the car B in the forward leaning state leaves the range of the water spray pipe on the right side, as shown in Figure 2, the effective cleaning section of the car A in the backward state of the front just enters the range of the water spray pipe on the left side. The side spray pipe starts to discharge water, and the right spray pipe stops to discharge water. When the car in the leaning state leaves the left spray pipe, as shown in Figure 3, the new car C on the track just matches and enters the right side. After finishing the forward leaning state, car B enters the horizontal section for transitional waiting state. If it is a cycle, the whole process will be switched automatically according to the operating rhythm. Usually, the working condition of the total flow rate of the torrent is 200-250 cubic meters per hour. This intermittent The system only needs 100-125 cubic meters per hour, the pump flow rate of the torrent pump can be saved by 50%, and the electricity bill alone can save about 100,000 yuan per year.

同时,为提高对铁锈等沉渣的收集效果,避免影响循环水使用,所述的洪流槽包括分别与下坡段和上坡段对应的导流坡3,设置在水平段下方的箱式沉降槽4,所述的沉降槽的顶板左端形成有与进水孔41,在进水孔下部向下突出地形成有收集腔42,以轨道行进方向为纵向,所述的进水孔为横向设置,所述的收集腔横向沿进水孔方向延伸且纵截面为锥形,所所述的收集腔的底部设置有可控开启的排渣阀,所述的洪流泵的进水口与沉降槽的右侧连通。进一步地,为提高沉渣收集效果,在所述的沉降槽内设置有至少两个折流板,具体来说,所述的折流板包括设置在进水孔右侧并与顶板下表面固定连接与沉降槽的底板保持间距的上折流板43,以及设置在收集腔的右侧并与沉降槽的底板固定连接且其上端与顶板保持间距的下折流板44。At the same time, in order to improve the collection effect of rust and other sediments and avoid affecting the use of circulating water, the torrent tank includes diversion slopes 3 corresponding to the downhill section and the uphill section respectively, and a box-type settling tank arranged below the horizontal section 4. A water inlet hole 41 is formed on the left end of the top plate of the settling tank, and a collection chamber 42 protrudes downward from the lower part of the water inlet hole. The traveling direction of the track is the longitudinal direction, and the water inlet hole is arranged horizontally. The collection chamber extends laterally along the water inlet direction and has a conical longitudinal section. A controllable slag discharge valve is provided at the bottom of the collection chamber. The water inlet of the torrent pump and the right side of the settlement tank side connection. Further, in order to improve the sediment collection effect, at least two baffles are arranged in the settling tank, specifically, the baffles include a set of baffles arranged on the right side of the water inlet hole and fixedly connected with the lower surface of the top plate. An upper baffle 43 that keeps a distance from the bottom plate of the settling tank, and a lower baffle 44 that is arranged on the right side of the collection chamber and is fixedly connected with the bottom plate of the settling tank and whose upper end keeps a distance from the top plate.

因为进入沉降槽后槽体截面很大,在进入后降低了流速,同时,上折流板和下折流板相配合,强制水流方向拐弯,水流在槽内走了“S”型,将沉降槽的槽体设计成迷宫结构,强制水流向下和向上,水里的固体颗粒等沉渣靠惯性容易在槽内沉积并汇集至收集腔,有效提高了沉渣的滤除效果,即增加了自沉淀除渣的功能,同时收集腔底设有自动排放阀,程序控制自动定时排放,减轻其他除渣系统负荷,不再需要配置复杂的除铁粉系统。进一步减少洪流冲洗成本。Because the cross-section of the tank body is very large after entering the settling tank, the flow velocity is reduced after entering. At the same time, the upper baffle plate and the lower baffle plate cooperate to force the water flow direction to turn, and the water flow takes an "S" shape in the tank, which will settle The tank body of the tank is designed as a labyrinth structure, which forces the water to flow downward and upward. The solid particles in the water and other sediments are easily deposited in the tank by inertia and collected into the collection chamber, which effectively improves the filtering effect of the sediment, that is, increases the self-sedimentation The function of slag removal, at the same time, there is an automatic discharge valve at the bottom of the collection chamber, which can be automatically and regularly discharged by program control, reducing the load of other slag removal systems, and no longer needs to configure a complicated iron powder removal system. Further reduce torrent flushing costs.

优选地,为有效拦截水中悬浮在纤维等不容易沉积的杂质,所述的洪流泵的进水口设置在沉降槽的侧板底部且在沉降槽内设置有过滤网45。Preferably, in order to effectively intercept impurities suspended in water such as fibers that are not easy to deposit, the water inlet of the torrent pump is arranged at the bottom of the side plate of the settling tank and a filter screen 45 is arranged in the settling tank.

以上所述仅是本实用新型的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these Improvement and retouching should also be regarded as the protection scope of the present utility model.

Claims (5)

1.一种洪流喷洗装置,其特征在于,包括用以承载汽车的轨道,用以收集冲洗水的洪流槽,以及洪流泵, 1. A torrent spray washing device is characterized in that it comprises a track for carrying cars, a torrent tank for collecting flushing water, and a torrent pump, 所述的轨道在洪流槽上方沿行进方向连续地形成有下坡段、水平段和上坡段,在洪流槽前后两端分别设置有一对喷水管用以通过汽车窗户向内喷水冲洗,两端的两对喷水管轮替与洪流泵的出水口连通, The track is continuously formed with a downhill section, a horizontal section and an uphill section above the torrent trough along the direction of travel, and a pair of water spray pipes are respectively arranged at the front and rear ends of the torrent trough to spray water inward through the car windows for washing. The two pairs of water spray pipes at the end are alternately connected with the outlet of the torrent pump. 所述的洪流槽包括分别与下坡段和上坡段对应的导流坡,设置在水平段下方的箱式沉降槽,所述的沉降槽的顶板左端形成有进水孔,在进水孔下部向下突出地形成有锥形收集腔,所述的收集腔的底部设置有可控开启的排渣阀,所述的洪流泵的进水口与沉降槽的右侧连通。 The torrent trough includes diversion slopes corresponding to the downhill section and the uphill section respectively, and a box-type settling tank arranged below the horizontal section. The left end of the top plate of the settling tank is formed with a water inlet hole. The lower part protrudes downwards to form a conical collection cavity, and the bottom of the collection cavity is provided with a controllable opening slag valve, and the water inlet of the torrent pump communicates with the right side of the settling tank. 2.如权利要求1所述的洪流喷洗装置,其特征在于,在所述的沉降槽内设置有至少两个折流板。 2. The torrent spraying device according to claim 1, characterized in that at least two baffles are arranged in the settling tank. 3.如权利要求2所述的洪流喷洗装置,其特征在于,所述的折流板包括设置在进水孔右侧并与顶板下表面固定连接与沉降槽的底板保持间距的上折流板,以及设置在收集腔的右侧并与沉降槽的底板固定连接且其上端与顶板保持间距的下折流板。 3. The torrent spray washing device according to claim 2, wherein the baffle includes an upper baffle that is arranged on the right side of the water inlet and is fixedly connected to the lower surface of the top plate and keeps a distance from the bottom plate of the settling tank. plate, and the lower baffle plate which is arranged on the right side of the collection chamber and is fixedly connected with the bottom plate of the settling tank and whose upper end is kept at a distance from the top plate. 4.如权利要求1所述的洪流喷洗装置,其特征在于,所述的洪流泵的进水口设置在沉降槽的侧板底部且在沉降槽内设置有过滤网。 4. The torrent spray washing device according to claim 1, characterized in that, the water inlet of the torrent pump is arranged at the bottom of the side plate of the settling tank and a filter screen is arranged in the settling tank. 5.如权利要求1所述的洪流喷洗装置,其特征在于,所述的一对喷水管分居轨道两侧且开口朝内。 5. The torrent spray washing device according to claim 1, characterized in that, the pair of water spray pipes are located on both sides of the track and open inward.
CN201620371611.1U 2016-04-27 2016-04-27 Mighty torrent jetter Expired - Lifetime CN205701361U (en)

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* Cited by examiner, † Cited by third party
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CN116221445A (en) * 2023-03-07 2023-06-06 温州欧建阀门有限公司 A fireproof and antistatic ball valve

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