CN205687958U - A kind of blast furnace main channel residual iron placing activity stem bar - Google Patents

A kind of blast furnace main channel residual iron placing activity stem bar Download PDF

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Publication number
CN205687958U
CN205687958U CN201620678817.9U CN201620678817U CN205687958U CN 205687958 U CN205687958 U CN 205687958U CN 201620678817 U CN201620678817 U CN 201620678817U CN 205687958 U CN205687958 U CN 205687958U
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shell
iron
blast furnace
residual iron
main ditch
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张守喜
张启涛
孙文武
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Bengang Steel Plates Co Ltd
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Bengang Steel Plates Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

本实用新型公开了一种高炉主沟放残铁活动流嘴,属于炼铁中高炉领域,其中所述外壳呈中空通道结构,在所述外壳内设有耐火浇注料衬层,在所述外壳顶部对称设有吊装耳环,在所述外壳上端的一侧设有U形的开口,所述开口位于所述吊装耳环中间位置,本实用新型中的结构通过强制控制熔渣、铁的运动轨迹,防止熔渣、铁流到罐外,避免高炉主沟放残铁过程中经常烧毁铁罐车和铁路所造成的重大经济损失。

The utility model discloses a movable flow nozzle for placing residual iron in the main ditch of a blast furnace, which belongs to the field of medium blast furnaces for ironmaking, wherein the shell is in a hollow channel structure, and a lining layer of refractory castable is arranged inside the shell. The top is symmetrically provided with hoisting earrings, and a U-shaped opening is arranged on one side of the upper end of the shell, and the opening is located in the middle of the hoisting earrings. The structure in the utility model controls the trajectory of slag and iron by force, Prevent slag and iron from flowing out of the tank, and avoid major economic losses caused by frequent burning of iron tank cars and railways during the process of putting residual iron in the blast furnace main ditch.

Description

一种高炉主沟放残铁活动流嘴A movable nozzle for placing residual iron in main ditch of blast furnace

技术领域technical field

本实用新型涉及一种炼铁中高炉,尤其是一种高炉主沟放残铁活动流嘴。The utility model relates to an iron-making medium blast furnace, in particular to a movable flow nozzle for placing residual iron in the main ditch of the blast furnace.

背景技术Background technique

目前,公知的特大型高炉都是采用储铁式主沟出铁,正常生产状态下,主沟内始终存储液态铁水60t。由于出铁过程中从高炉出铁口冲出的铁水对主沟内壁所形成的巨大冲击力,造成主沟内壁冲击侵蚀严重,出铁后,主沟内壁耐火材料由于反复出现因温度骤降和风冷而发生收缩炸裂现象,所以需频繁并及时进行修补才能维持生产。At present, the known extra-large blast furnaces all adopt the iron storage type main ditch to tap iron. Under normal production conditions, 60t of liquid molten iron is always stored in the main ditch. Due to the huge impact force on the inner wall of the main ditch formed by the molten iron flushed from the blast furnace taphole during the tapping process, the inner wall of the main ditch is severely impacted and eroded. Shrinkage and bursting occur due to air cooling, so frequent and timely repairs are required to maintain production.

高炉主沟每次修补时,都必须把主沟内存储的液态60t残铁水排放到铁罐内,熔融状态残铁水从主沟内流出,经过固定流嘴时的初速度大小与主沟内煤气压力的高低,主沟底部坡度的大小及形状等因素有关,在生产实践中无法测定,无规律可循。Every time the main ditch of the blast furnace is repaired, the liquid 60t residual molten iron stored in the main ditch must be discharged into the iron tank. The molten residual molten iron flows out of the main ditch, and the initial velocity when passing through the fixed nozzle is the same as that of the gas in the main ditch. The level of pressure is related to factors such as the size and shape of the slope at the bottom of the main ditch, which cannot be measured in production practice, and there are no rules to follow.

另外,由于高炉主沟固定流嘴距离铁罐口高度一定,铁罐口直径一定,若不计空气阻力,残铁将沿一条抛物线运动,铁水的流动速度随着主沟内储铁量的减少和铁水温度降低始终不断变化,铁水的流动速度的变化造成抛物线运动轨迹不断变化,导致在高炉主沟放残铁过程中,经常会发生高温熔渣、铁喷溅到铁罐之外,甚至烧毁铁罐车和铁路。In addition, since the fixed nozzle of the main ditch of the blast furnace is at a certain height from the mouth of the iron can, and the diameter of the mouth of the iron can is constant, if the air resistance is not considered, the residual iron will move along a parabola, and the flow speed of the molten iron will increase with the reduction of the iron storage in the main ditch and the temperature of the molten iron. The reduction is constantly changing, and the change of the flow velocity of molten iron causes the parabolic trajectory to change continuously, resulting in the process of putting residual iron in the main ditch of the blast furnace, often causing high-temperature slag and iron splashing out of the iron tank, and even burning the iron tank car and railway.

还有,烧毁铁罐车后,熔融状态残铁水流淌到地面上焊住铁轨,造成铁罐车掉道,迫使高炉休风来处理事故,不仅影响了高炉产量和焦比,还消耗了大量的人力物力,造成重大经济损失。In addition, after the iron tank car was burned, the molten iron residue flowed to the ground to weld the rails, causing the iron tank car to fall off the road, forcing the blast furnace to shut down to deal with the accident, which not only affected the blast furnace output and coke ratio, but also consumed a lot of manpower and material resources , resulting in significant economic losses.

实用新型内容Utility model content

本实用新型的技术任务是针对以上现有技术的不足,而提供一种高炉主沟放残铁活动流嘴,通过强制控制熔融渣、铁的运动轨迹,防止熔融渣、铁流到罐外,以解决现有技术中熔融渣、铁喷溅到铁罐之外,甚至烧毁铁罐车和铁路问题。The technical task of the utility model is to provide a movable nozzle for putting residual iron in the main ditch of the blast furnace to prevent the molten slag and iron from flowing out of the tank by forcibly controlling the trajectory of the molten slag and iron. To solve the problems in the prior art that molten slag and iron splash out of the iron tank, and even burn the iron tank car and the railway.

本实用新型解决其技术问题所采用的技术方案是:一种高炉主沟放残铁活动流嘴,包括外壳,其特征在于:所述外壳呈中空通道结构,在所述外壳内设有耐火浇注料衬层,在所述外壳顶部对称设有吊装耳环,在所述外壳上端的一侧设有U形开口,所述开口位于所述吊装耳环中间位置,吊装耳环上拴上两根钢丝绳,通过两根钢丝绳与炉前天车起重吊钩固定连接,最后通过外壳上段U形开口和固定流嘴之间无缝隙连接,使得活动流嘴底部直接对准铁水罐口,使熔融渣、铁无法流到罐外。The technical scheme adopted by the utility model to solve the technical problem is: a movable nozzle for placing residual iron in the main ditch of a blast furnace, including a shell, which is characterized in that: the shell is a hollow channel structure, and a refractory pouring is arranged inside the shell. The material lining layer is symmetrically provided with hoisting earrings on the top of the shell, and a U-shaped opening is arranged on one side of the upper end of the shell. The opening is located in the middle of the hoisting earrings. The two steel wire ropes are fixedly connected with the hoisting hook of the crane in front of the furnace, and finally connect seamlessly through the U-shaped opening in the upper part of the shell and the fixed nozzle, so that the bottom of the movable nozzle is directly aligned with the mouth of the molten iron tank, so that molten slag and iron cannot flow to the outside of the can.

进一步改进,所述外壳中部呈漏斗形,所述外壳包括上壳、中壳和下壳,所述上壳、中壳和下壳通过焊接方式连接成为一体。As a further improvement, the middle part of the casing is funnel-shaped, and the casing includes an upper casing, a middle casing and a lower casing, and the upper casing, the middle casing and the lower casing are connected into one body by welding.

进一步改进,所述上壳和中壳的横截面均为正方形。As a further improvement, the cross-sections of the upper shell and the middle shell are both square.

进一步改进,所述下壳上端的通道呈方形,末端的通道呈圆形。As a further improvement, the channel at the upper end of the lower shell is square, and the channel at the end is circular.

进一步改进,所述上壳高度为1150mm、中壳的高度为700mm、下壳的高度为1100mm。As a further improvement, the height of the upper shell is 1150mm, the height of the middle shell is 700mm, and the height of the lower shell is 1100mm.

进一步改进,在所述外壳体的内壁上均匀分布焊接有若干人字钢筋,在灌注耐火浇注料浆液时后,通过人字钢筋把耐火浇注料牢牢抓住。As a further improvement, a number of herringbone steel bars are evenly distributed and welded on the inner wall of the outer shell, and after the refractory castable slurry is poured, the refractory castable is firmly grasped by the herringbone bars.

本实用新型的优点:1、本实用新型中的结构通过强制控制熔融渣、铁的运动轨迹,可以防止熔融渣、铁流到罐外,避免高炉主沟放残铁过程中经常烧毁铁罐车和铁路所造成的重大经济损失。Advantages of the present utility model: 1. The structure in the present utility model can prevent molten slag and iron from flowing out of the tank by forcibly controlling the trajectory of molten slag and iron, and avoid frequent burning of iron tank cars and Significant economic losses caused by railways.

2、两个吊装耳环上拴上两根钢丝绳,通过两根钢丝绳与炉前天车起重吊钩固定连接,活动流嘴上段U形开口和固定流嘴之间无缝隙连接,活动流嘴底部直接对准铁水罐口,使熔融渣、铁无法流到罐外,克服了经常烧毁铁罐车和铁路的问题,同时还使得残铁沟长度由原来9.5m缩短至1.6m,减轻了修补残铁沟作业,出铁场单线铁路排铁水罐的方式,变为双线铁路排铁水罐的方式;罐位由原来单排6个变为双排3个,大大简化了出铁场布置。2. Two steel wire ropes are tied to the two hoisting earrings, and are fixedly connected to the hoisting hook of the crane in front of the furnace through the two steel wire ropes. There is no gap between the U-shaped opening on the upper part of the movable nozzle and the fixed nozzle. Align the mouth of the molten iron tank so that the molten slag and iron cannot flow out of the tank, which overcomes the problem of frequently burning the iron tank car and the railway, and at the same time shortens the length of the residual iron ditch from 9.5m to 1.6m, reducing the need for repairing the residual iron ditch For operation, the method of arranging iron ladles on a single-line railway in the casthouse has changed to that of arranging iron ladles on a double-line railway; the number of tanks in a single row has changed from 6 in a single row to 3 in a double row, which greatly simplifies the layout of the casthouse.

3、主沟放残铁活动流嘴,减少了在高温、粉尘条件下转换铁水罐的作业,其实最高的应用价值就是减轻了炉前工人的劳动强度以及减少了岗位人员配置,实现机械化操作,把主沟流出的残铁水注入到出铁场平台下的铁水罐车中,避免了与出铁场平台上的交叉作业,解决了特大高炉冶炼出铁量大而导致炉前出铁工作量大,提高了炉前铁水运输能力,使高炉出铁场面积减小和铁路布置更加简化。3. The main ditch puts the residual iron movable nozzle, which reduces the operation of changing the hot metal tank under high temperature and dust conditions. In fact, the highest application value is to reduce the labor intensity of the workers in front of the furnace and reduce the staffing of the post, so as to realize mechanized operation. Inject the residual molten iron flowing out of the main ditch into the molten iron tank car under the casthouse platform, avoiding the cross-operation with the casthouse platform, and solving the problem of large blast furnace smelting and large amount of iron tapping, resulting in a large amount of tapping work in front of the furnace. It improves the transportation capacity of molten iron in front of the furnace, reduces the area of the blast furnace casthouse and simplifies the railway layout.

4、活动流嘴工艺简单,价格低廉,损坏后可以补焊和重新浇注耐火材料再利用,可大大降低备件成本。4. The movable nozzle has simple process and low price. After the damage, it can be re-welded and re-cast with refractory materials for reuse, which can greatly reduce the cost of spare parts.

附图说明Description of drawings

图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2是本实用新型下壳的俯视图。Fig. 2 is a top view of the lower case of the present invention.

具体实施方式detailed description

下面结合说明书附图对本实用新型做以下详细说明。Below in conjunction with accompanying drawing, the utility model is described in detail below.

如图所示,一种高炉主沟放残铁活动流嘴,包括外壳1,其中所述外壳1呈中空通道结构,在所述外壳1内设有耐火浇注料衬层2,在所述外壳1顶部对称设有吊装耳环4,在所述外壳上端的一侧设有U形的开口5,所述开口5位于所述吊装耳环4中间位置,吊装耳环4上拴上两根钢丝绳,通过两根钢丝绳与炉前天车起重吊钩固定连接,最后通过外壳上段开口5和固定流嘴之间无缝隙连接,使得活动流嘴底部直接对准铁水罐口,使熔融渣、铁无法流到罐外,所述外壳1中部呈漏斗形,所述外壳包括上壳11、中壳12和下壳13,所述上壳11、中壳12和下壳13通过焊接方式连接成为一体,所述上壳11高度为1150mm、中壳12的高度为700mm、下壳13的高度为1100mm,所述上壳11和中壳12的横截面均为正方形,下壳13上端的通道呈方形,末端的通道呈圆形,在所述外壳1的内壁上均匀分布焊接有若干人字钢筋3,在灌注耐火浇注料浆液时后,通过人字钢筋3把耐火浇注料牢牢抓住。As shown in the figure, a movable nozzle for placing residual iron in the main ditch of a blast furnace includes a casing 1, wherein the casing 1 is a hollow channel structure, and a refractory castable lining 2 is arranged inside the casing 1, and a refractory castable lining 2 is arranged inside the casing 1. 1 The top is symmetrically provided with hoisting earrings 4, and a U-shaped opening 5 is arranged on one side of the upper end of the housing. The opening 5 is located in the middle of the hoisting earrings 4. A steel wire rope is fixedly connected to the hoisting hook of the crane in front of the furnace, and finally through the seamless connection between the upper opening 5 of the shell and the fixed nozzle, so that the bottom of the movable nozzle is directly aligned with the mouth of the molten iron tank, so that molten slag and iron cannot flow into the tank In addition, the middle part of the shell 1 is funnel-shaped, and the shell includes an upper shell 11, a middle shell 12, and a lower shell 13, and the upper shell 11, the middle shell 12, and the lower shell 13 are connected into one body by welding. The height of shell 11 is 1150mm, the height of middle shell 12 is 700mm, and the height of lower shell 13 is 1100mm. It is circular, and a number of herringbone steel bars 3 are evenly distributed and welded on the inner wall of the shell 1. After the refractory castable slurry is poured, the refractory castable is firmly grasped by the herringbone steel bars 3 .

使用时,首先在外壳1内设置浇注模具,接着将耐火浇注料浆液灌注在外壳1与模具之间的缝隙中,并插入振动棒保持振动,通过人字钢筋3把耐火浇注料牢牢抓住,最后用煤气火焰将耐火浇注料烘干,活动流嘴上两个吊装耳环4拴上两根钢丝绳,并与固定流嘴自然找正、对准,通过炉前天车起重吊钩把活动流嘴与固定流嘴固定连接,使用后,用天车移走活动流嘴即可。When in use, first set the pouring mold in the shell 1, then pour the refractory castable slurry into the gap between the shell 1 and the mold, and insert a vibrating rod to keep vibrating, and firmly grasp the refractory castable through the herringbone steel bar 3 , and finally dry the refractory castable with a gas flame, tie two steel wire ropes to the two hoisting earrings 4 on the movable spout, and naturally align and align with the fixed spout. The nozzle is fixedly connected with the fixed nozzle, and after use, just remove the movable nozzle with a crane.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.

Claims (6)

1.一种高炉主沟放残铁活动流嘴,包括外壳,其特征在于:所述外壳呈中空通道结构,在所述外壳内设有耐火浇注料衬层,在所述外壳顶部对称设有吊装耳环,在所述外壳上端的一侧设有U形的开口,所述开口位于所述吊装耳环中间位置。1. A movable flow nozzle for putting residual iron in the main ditch of a blast furnace, comprising a shell, characterized in that: the shell is a hollow channel structure, a refractory castable lining is arranged in the shell, and a symmetrical castable is arranged on the top of the shell. The hoisting earring is provided with a U-shaped opening on one side of the upper end of the shell, and the opening is located in the middle of the hoisting earring. 2.根据权利要求1所述的高炉主沟放残铁活动流嘴,其特征在于:所述外壳中部呈漏斗形,所述外壳包括上壳、中壳和下壳,所述上壳、中壳和下壳通过焊接方式连接成为一体。2. The active flow nozzle for placing residual iron in the blast furnace main ditch according to claim 1, characterized in that: the middle part of the shell is funnel-shaped, and the shell includes an upper shell, a middle shell and a lower shell, and the upper shell, the middle shell The shell and the lower shell are connected into one body by welding. 3.根据权利要求2所述的高炉主沟放残铁活动流嘴,其特征在于:所述上壳和中壳的横截面均为正方形。3. The movable nozzle for placing residual iron in the blast furnace main ditch according to claim 2, characterized in that: the cross-sections of the upper shell and the middle shell are both square. 4.根据权利要求2所述的高炉主沟放残铁活动流嘴,其特征在于:所述下壳上端的通道呈方形,末端的通道呈圆形。4. The movable nozzle for placing residual iron in the blast furnace main ditch according to claim 2, characterized in that: the channel at the upper end of the lower shell is square, and the channel at the end is circular. 5.根据权利要求2-4其中任意一项所述的高炉主沟放残铁活动流嘴,其特征在于:所述上壳高度为1150mm、中壳的高度为700mm、下壳的高度为1100mm。5. According to any one of claims 2-4, the blast furnace main ditch movable nozzle for placing residual iron is characterized in that: the height of the upper shell is 1150mm, the height of the middle shell is 700mm, and the height of the lower shell is 1100mm . 6.根据权利要求1-4其中任意一项所述的高炉主沟放残铁活动流嘴,其特征在于:在所述外壳体的内壁上均匀分布焊接有若干人字钢筋。6. The movable nozzle for placing residual iron in the main ditch of a blast furnace according to any one of claims 1-4, characterized in that: a number of herringbone steel bars are evenly distributed and welded on the inner wall of the outer casing.
CN201620678817.9U 2016-06-30 2016-06-30 A kind of blast furnace main channel residual iron placing activity stem bar Expired - Fee Related CN205687958U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108085442A (en) * 2016-11-19 2018-05-29 本钢板材股份有限公司 A kind of residual iron discharge structure of blast furnace main channel
CN116397063A (en) * 2023-04-04 2023-07-07 重庆钢铁股份有限公司 Blast furnace iron runner prefabricated member and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108085442A (en) * 2016-11-19 2018-05-29 本钢板材股份有限公司 A kind of residual iron discharge structure of blast furnace main channel
CN116397063A (en) * 2023-04-04 2023-07-07 重庆钢铁股份有限公司 Blast furnace iron runner prefabricated member and preparation method thereof

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