CN205685704U - A three-color sheath extrusion head - Google Patents
A three-color sheath extrusion head Download PDFInfo
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- CN205685704U CN205685704U CN201620583964.8U CN201620583964U CN205685704U CN 205685704 U CN205685704 U CN 205685704U CN 201620583964 U CN201620583964 U CN 201620583964U CN 205685704 U CN205685704 U CN 205685704U
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- die sleeve
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- 238000001125 extrusion Methods 0.000 title description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 230000036760 body temperature Effects 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims 2
- 241001463139 Vitta Species 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 8
- 238000012546 transfer Methods 0.000 abstract description 7
- 239000004033 plastic Substances 0.000 abstract description 3
- 229920003023 plastic Polymers 0.000 abstract description 3
- 238000001746 injection moulding Methods 0.000 abstract 1
- 239000012778 molding material Substances 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 238000011084 recovery Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉电缆制造设备技术领域,特别是一种三分色护套挤出机头。The utility model relates to the technical field of cable manufacturing equipment, in particular to a three-color sheath extrusion head.
背景技术Background technique
随着社会技术经济的发展,竞争益发激烈,在电线电缆生产等产业中,迫切需要提升产品质量和操作简单化。所有电线电缆绝缘、护套层的挤出,都对导体与绝缘层、缆芯与护套的同心度有较高的要求。此前,传统挤出方法是用人工手动调偏(需要不断调试-试产-调试直到生产出的产品的同心度符合要求),每次更换规格都要重新调整,需要耗废很多时间对偏,并且在调偏中出现大量报废,出现费工、费时、费成本。由上可见有必要对现有的挤出设备进行结构上的改进设计。With the development of social technology and economy, the competition has become increasingly fierce. In industries such as wire and cable production, there is an urgent need to improve product quality and simplify operations. The extrusion of all wire and cable insulation and sheath layers has high requirements on the concentricity of conductors and insulation layers, cable cores and sheaths. Previously, the traditional extrusion method was to manually adjust the deviation (requires continuous debugging-trial production-debugging until the concentricity of the produced product meets the requirements). Every time the specification is changed, it needs to be readjusted, which takes a lot of time to align the deviation. And there is a large amount of scrapping in the deviation adjustment, which is labor-intensive, time-consuming, and cost-intensive. It can be seen from the above that it is necessary to improve the structure of the existing extrusion equipment.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的缺点,提供一种三分色护套挤出机头。The purpose of the utility model is to overcome the shortcomings of the prior art and provide a three-color sheath extruder head.
本实用新型的目的通过以下技术方案来实现:一种三分色护套挤出机头,包括机体,机体的内部具有沿轴向延伸的第一通道,机体上还设置有沿径向延伸的第一通孔,第一通道的侧壁设置有内螺纹,所述的第一通道内通过螺纹安装有模芯,位于模芯的后部的第一通道内通过螺纹安装有定位块,模芯的后端面上设置有定位凹槽,定位块的前端面上设置有与定位凹槽相配合的定位凸起,定位凸起插接于定位凹槽内,位于模芯前部的第一通道内通过螺纹安装有模套,模套的后端通过螺纹安装有调色环,调色环套装于模芯的外部并与模芯间紧密配合,第一通孔连通位于调色环前部的模套与模芯间形成的第一腔体,第一通孔内安装有注塑嘴,调色环位于模套后侧的圆柱面上设置有三个凹槽,调色环上还对应设置有连通每个凹槽和第一腔体的通孔,机体上设置有三个分别连通调色环的三个凹槽的色条进料孔,模套的前端连接有吸风罩,所述吸风罩具有供线缆导出的出线口,吸风罩的上端具有吸风口,吸风口通过管路连接抽风机,所述的机体内设置有换热腔体,所述的换热腔体设置有热交换介质进口和热交换介质出口,换热腔体的热交换介质进口依次连接换热器的管程、第一输送泵和热导热油储箱,热导热油储箱内部设置有加热器,换热器的壳程的进水端连接第二输送泵和冷却水塔,换热器的壳程的出水端连接温水回收箱,所述的机体内还安装有用于监测机体温度的温度传感器,加热器、温度传感器和第二输送泵分别与同一个控制器连接,控制器通过温度传感器测得的温度控制第二输送泵的工作状态,从而实现对机体的冷却,从而保证产品的加工质量。The purpose of the utility model is achieved through the following technical solutions: a three-color sheath extrusion head, including a body, the inside of the body has a first channel extending in the axial direction, and the body is also provided with a radially extending The first through hole, the side wall of the first passage is provided with an internal thread, the mold core is installed through the thread in the first passage, and the positioning block is installed through the thread in the first passage at the rear of the mold core, and the mold core There is a positioning groove on the rear end surface of the positioning block, and a positioning protrusion matching the positioning groove is provided on the front end surface of the positioning block. The positioning protrusion is inserted into the positioning groove and is located in the first channel at the front of the core. The mold sleeve is installed through the thread, and the rear end of the mold sleeve is installed with the color ring through the thread. The color ring is set on the outside of the mold core and closely fits with the mold core. The first through hole communicates with the mold located at the front of the color ring. In the first cavity formed between the sleeve and the mold core, an injection nozzle is installed in the first through hole, and the toning ring is provided with three grooves on the cylindrical surface at the rear side of the mold sleeve. three grooves and the through hole of the first cavity, the body is provided with three color bar feeding holes respectively connected to the three grooves of the color ring, the front end of the mold sleeve is connected with a suction hood, and the suction hood has a The outlet for cables to be exported, the upper end of the suction hood has a suction port, the suction port is connected to the exhaust fan through a pipeline, a heat exchange cavity is provided in the body, and a heat exchange medium is provided in the heat exchange cavity The inlet and the outlet of the heat exchange medium. The heat exchange medium inlet of the heat exchange chamber is connected to the tube side of the heat exchanger, the first delivery pump and the heat transfer oil storage tank in turn. The heat transfer oil storage tank is equipped with a heater and a heat exchanger. The water inlet end of the shell side of the heat exchanger is connected to the second delivery pump and the cooling water tower, and the water outlet end of the shell side of the heat exchanger is connected to the warm water recovery tank. The body is also equipped with a temperature sensor for monitoring the body temperature, a heater, a temperature The sensor and the second delivery pump are respectively connected with the same controller, and the controller controls the working state of the second delivery pump through the temperature measured by the temperature sensor, so as to realize the cooling of the body and ensure the processing quality of the product.
模芯具有轴向通孔,模座具有与模芯的轴向通孔同轴设置的通孔,所述的定位块设置有连通模芯轴孔的轴向通孔。The mold core has an axial through hole, the mold base has a through hole coaxially arranged with the axial through hole of the mold core, and the positioning block is provided with an axial through hole communicating with the axial hole of the mold core.
本实用新型具有以下优点:The utility model has the following advantages:
本实用新型结构简单,同轴度高,无需调偏,并且能够精确控制机体温度,避免机体过热的情况,保证了加工质量,避免了注塑料焦糊现象的发生;能够完成三色条进料,实现三色护套线缆的加工。The utility model has the advantages of simple structure, high coaxiality, no need for deviation adjustment, precise control of body temperature, avoiding overheating of the body, ensuring processing quality, and avoiding the occurrence of scorched plastic injection; it can complete feeding of three-color strips , to realize the processing of three-color sheathed cables.
附图说明Description of drawings
图1 为本实用新型的结构示意图。Fig. 1 is a structural schematic diagram of the utility model.
图中,1-机体,2-模芯,3-定位块,4-模套,5-换热腔体,6-换热器,7-第一输送泵,8-热导热油储箱,9-加热器,10-第二输送泵,11-冷却水塔,12-温水回收箱,13-温度传感器,14-调色环,15-色条进料孔,16-吸风罩,17-出线口,18-吸风口。In the figure, 1-body, 2-mold core, 3-positioning block, 4-mold sleeve, 5-heat exchange cavity, 6-heat exchanger, 7-first delivery pump, 8-heat transfer oil storage tank, 9-heater, 10-second delivery pump, 11-cooling water tower, 12-warm water recovery tank, 13-temperature sensor, 14-color ring, 15-color bar feed hole, 16-suction hood, 17- Outlet, 18-suction port.
具体实施方式detailed description
下面结合附图对本实用新型做进一步的描述:Below in conjunction with accompanying drawing, the utility model is further described:
如图1所示,一种三分色护套挤出机头,包括机体,机体的内部具有沿轴向延伸的第一通道,机体上还设置有沿径向延伸的第一通孔,第一通道的侧壁设置有内螺纹,所述的第一通道内通过螺纹安装有模芯,位于模芯的后部的第一通道内通过螺纹安装有定位块,模芯的后端面上设置有定位凹槽,定位块的前端面上设置有与定位凹槽相配合的定位凸起,定位凸起插接于定位凹槽内,位于模芯前部的第一通道内通过螺纹安装有模套,模套的后端通过螺纹安装有调色环,调色环套装于模芯的外部并与模芯间紧密配合,第一通孔连通位于调色环前部的模套与模芯间形成的第一腔体,第一通孔内安装有注塑嘴,调色环位于模套后侧的圆柱面上设置有三个凹槽,调色环上还对应设置有连通每个凹槽和第一腔体的通孔,机体上设置有三个分别连通调色环的三个凹槽的色条进料孔,模套的前端连接有吸风罩,所述吸风罩具有供线缆导出的出线口,吸风罩的上端具有吸风口,吸风口通过管路连接抽风机,所述的机体内设置有换热腔体,所述的换热腔体设置有热交换介质进口和热交换介质出口,换热腔体的热交换介质进口依次连接换热器的管程、第一输送泵和热导热油储箱,热导热油储箱内部设置有加热器,换热器的壳程的进水端连接第二输送泵和冷却水塔,换热器的壳程的出水端连接温水回收箱,所述的机体内还安装有用于监测机体温度的温度传感器,加热器、温度传感器和第二输送泵分别与同一个控制器连接,控制器通过温度传感器测得的温度控制第二输送泵的工作状态,从而实现对机体的冷却,从而保证产品的加工质量。As shown in Figure 1, a three-color sheath extrusion head includes a body, the inside of the body has a first channel extending in the axial direction, and the body is also provided with a first through hole extending in the radial direction. The side wall of a passage is provided with an internal thread, and a mold core is installed through a thread in the first passage, and a positioning block is installed through a thread in the first passage at the rear of the mold core, and the rear end surface of the mold core is provided with a Positioning groove, the front end surface of the positioning block is provided with a positioning protrusion matching the positioning groove, the positioning protrusion is inserted into the positioning groove, and the mold sleeve is installed through the thread in the first channel at the front of the mold core , the rear end of the mold sleeve is threaded with a toning ring, the toning ring is set on the outside of the mold core and fits closely with the mold core, and the first through hole is connected between the mold sleeve and the mold core at the front of the toning ring to form a In the first cavity of the first through hole, an injection nozzle is installed in the first through hole, and the toning ring is provided with three grooves on the cylindrical surface at the rear side of the mold sleeve. The through hole of the cavity, the body is provided with three color bar feeding holes respectively connected to the three grooves of the color ring, the front end of the mold sleeve is connected with a suction hood, and the suction hood has an outlet for the cable to lead out The upper end of the suction hood has a suction port, and the suction port is connected to the exhaust fan through a pipeline. The body is provided with a heat exchange cavity, and the heat exchange cavity is provided with a heat exchange medium inlet and a heat exchange medium outlet. , the heat exchange medium inlet of the heat exchange cavity is sequentially connected to the tube side of the heat exchanger, the first delivery pump and the heat transfer oil storage tank, a heater is arranged inside the heat transfer oil storage tank, and the water inlet of the shell side of the heat exchanger The end is connected to the second delivery pump and the cooling water tower, and the water outlet end of the shell side of the heat exchanger is connected to the warm water recovery tank. The body is also equipped with a temperature sensor for monitoring the temperature of the body, a heater, a temperature sensor and the second delivery pump They are respectively connected to the same controller, and the controller controls the working state of the second conveying pump through the temperature measured by the temperature sensor, so as to realize the cooling of the body and ensure the processing quality of the product.
模芯具有轴向通孔,模座具有与模芯的轴向通孔同轴设置的通孔,所述的定位块设置有连通模芯轴孔的轴向通孔。The mold core has an axial through hole, the mold base has a through hole coaxially arranged with the axial through hole of the mold core, and the positioning block is provided with an axial through hole communicating with the axial hole of the mold core.
本实用新型结构简单,同轴度高,无需调偏,并且能够精确控制机体温度,避免机体过热的情况,保证了加工质量,避免了注塑料焦糊现象的发生;能够完成三色条进料,实现三色护套线缆的加工。The utility model has the advantages of simple structure, high coaxiality, no need for deviation adjustment, precise control of body temperature, avoiding overheating of the body, ensuring processing quality, and avoiding the occurrence of scorched plastic injection; it can complete feeding of three-color strips , to realize the processing of three-color sheathed cables.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620583964.8U CN205685704U (en) | 2016-06-16 | 2016-06-16 | A three-color sheath extrusion head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620583964.8U CN205685704U (en) | 2016-06-16 | 2016-06-16 | A three-color sheath extrusion head |
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| Publication Number | Publication Date |
|---|---|
| CN205685704U true CN205685704U (en) | 2016-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620583964.8U Expired - Fee Related CN205685704U (en) | 2016-06-16 | 2016-06-16 | A three-color sheath extrusion head |
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| Country | Link |
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| CN (1) | CN205685704U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108335805A (en) * | 2018-01-25 | 2018-07-27 | 重庆市天宇电线电缆制造有限公司 | The insulating layer coating unit of cable |
| CN108338393A (en) * | 2018-03-09 | 2018-07-31 | 济南达润机械有限公司 | A two-color twisting mechanism for food processing |
-
2016
- 2016-06-16 CN CN201620583964.8U patent/CN205685704U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108335805A (en) * | 2018-01-25 | 2018-07-27 | 重庆市天宇电线电缆制造有限公司 | The insulating layer coating unit of cable |
| CN108335805B (en) * | 2018-01-25 | 2019-05-28 | 重庆市天宇电线电缆制造有限公司 | The insulating layer coating unit of cable |
| CN108338393A (en) * | 2018-03-09 | 2018-07-31 | 济南达润机械有限公司 | A two-color twisting mechanism for food processing |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161116 Termination date: 20180616 |