CN205684948U - A kind of lightweight scalable processing support bar - Google Patents
A kind of lightweight scalable processing support bar Download PDFInfo
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- CN205684948U CN205684948U CN201620453134.3U CN201620453134U CN205684948U CN 205684948 U CN205684948 U CN 205684948U CN 201620453134 U CN201620453134 U CN 201620453134U CN 205684948 U CN205684948 U CN 205684948U
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Abstract
Description
技术领域technical field
本实用新型涉及一种加工过程中防止工件变形的工艺支撑杆,尤其涉及一种轻量化可调节工艺支撑杆。The utility model relates to a process support rod for preventing deformation of workpieces during processing, in particular to a lightweight and adjustable process support rod.
背景技术Background technique
工艺支撑杆一般用于稳定型材结构,在加工焊接型材前,利用可伸缩的工艺支撑杆顶紧在型材内侧,从而避免在加工过程中型材向内扭曲变形。请参阅图1,目前,轨道交通行业使用的工艺支撑杆为了结构稳定,一般都是在钢管的内侧加工长距离的内螺纹,以便丝杆的旋入和旋出,为了内螺纹的稳定配合,一般采用厚壁钢管,然后通过旋转厚壁钢管和丝杆来实现距离调整,在厚壁钢管的端部设有与车体结构件连接的钩子或套,从而实现车体结构件宽度的调整。此种工艺支撑杆的设计结构,厚壁钢管质量大,内螺纹距离长,且内螺纹一旦锈蚀,此种螺杆将无法使用,制造成本高,使用笨重,增加操作者劳动强度,效率不高。The process support rod is generally used to stabilize the profile structure. Before processing the welded profile, the telescopic process support rod is used to tighten the inside of the profile, so as to avoid the inward twisting and deformation of the profile during processing. Please refer to Figure 1. At present, in order to stabilize the structure of the technical support rods used in the rail transit industry, long-distance internal threads are generally processed on the inner side of the steel pipe for screwing in and out of the screw rod. For the stable fit of the internal thread, Generally, thick-walled steel pipes are used, and then the distance adjustment is realized by rotating the thick-walled steel pipes and screw rods. The ends of the thick-walled steel pipes are provided with hooks or sleeves connected with the structural parts of the car body, so as to realize the adjustment of the width of the structural parts of the car body. The design structure of this kind of process support rod, thick-walled steel pipe is of high quality, and the internal thread distance is long, and once the internal thread is corroded, this kind of screw will not be used, the manufacturing cost is high, the use is cumbersome, the labor intensity of the operator is increased, and the efficiency is not high.
实用新型内容Utility model content
为了克服现有技术的缺点与不足,本实用新型公开了一种轻量化可调节工艺支撑杆,包括中心杆和两支薄壁钢管;所述中心杆两端分别与一所述薄壁钢管连接;所述薄壁钢管内端设有调节机构,所述薄壁钢管通过所述调节机构与所述中心杆连接。利用调节机构取代了现有技术中的厚壁钢管的内螺纹结构,减轻了重量。In order to overcome the shortcomings and deficiencies of the prior art, the utility model discloses a light-weight adjustable process support rod, which includes a central rod and two thin-walled steel pipes; both ends of the central rod are respectively connected to a thin-walled steel pipe ; The inner end of the thin-walled steel pipe is provided with an adjustment mechanism, and the thin-walled steel pipe is connected with the central rod through the adjustment mechanism. The internal thread structure of the thick-walled steel pipe in the prior art is replaced by the adjusting mechanism, thereby reducing the weight.
进一步地,所述中心杆包括中心部和连接部,所述连接部分别位于所述中心部的两端,所述中心部的外径与所述薄壁钢管的外径相等。Further, the central rod includes a central part and a connecting part, the connecting parts are respectively located at two ends of the central part, and the outer diameter of the central part is equal to the outer diameter of the thin-walled steel pipe.
进一步地,所述中心杆两端的连接部设有外螺纹,所述调节机构为连接螺母,所述连接螺母焊接在所述薄壁钢管内端,所述连接螺母与所述中心杆的外螺纹配合。利用连接螺母配合中心杆两端的外螺纹,实现中心杆与薄壁钢管间相对位置的调节。Further, the connecting parts at both ends of the central rod are provided with external threads, the adjustment mechanism is a connecting nut, and the connecting nut is welded to the inner end of the thin-walled steel pipe, and the connecting nut and the external thread of the central rod Cooperate. The relative position adjustment between the central rod and the thin-walled steel pipe is realized by using the connecting nuts to cooperate with the external threads at both ends of the central rod.
进一步地,所述薄壁钢管外端封闭,并且外端内壁设有顶紧弹簧。顶紧弹簧的设置有助于防止中心杆旋入后松动。Further, the outer end of the thin-walled steel pipe is closed, and the inner wall of the outer end is provided with a clamping spring. The setting of the top tension spring helps to prevent the center rod from loosening after being screwed in.
进一步地,所述薄壁钢管内端设有开口的间隙槽,所述间隙槽沿所述薄壁钢管轴向布置;所述调节机构设置在所述薄壁钢管外壁,所述调节机构可缩小所述间隙槽的宽度。通过调节机构缩小薄壁钢管内端的口径,从而锁紧中心杆。Further, the inner end of the thin-walled steel pipe is provided with an open gap groove, and the gap groove is arranged along the axial direction of the thin-walled steel pipe; the adjustment mechanism is arranged on the outer wall of the thin-wall steel pipe, and the adjustment mechanism can shrink The width of the clearance slot. The diameter of the inner end of the thin-walled steel pipe is reduced by the adjusting mechanism, thereby locking the central rod.
进一步地,所述调节机构包括锁紧环、锁紧螺栓和锁紧螺母,所述锁紧环套在所述薄壁钢管外壁,所述锁紧环设有开口,所述开口两侧均设有向外凸出的凸块,所述锁紧螺栓穿过所述凸块,所述锁紧螺母设置在所述锁紧螺栓最外端。这样的结构简单稳固,方便调节。Further, the adjustment mechanism includes a locking ring, a locking bolt and a locking nut, the locking ring is sleeved on the outer wall of the thin-walled steel pipe, the locking ring is provided with an opening, and both sides of the opening are provided with There is a protrusion protruding outward, the locking bolt passes through the protrusion, and the locking nut is arranged at the outermost end of the locking bolt. Such a structure is simple, stable and convenient to adjust.
进一步地,所述薄壁钢管的外端设有凸出的套筒,所述连接结构包括顶板,所述顶板的表面设有第一凸柱,所述第一凸柱可卡入所述套筒中。薄壁钢管外端的套筒套入所述第一凸柱外后,可以沿着第一凸柱的轴向顶紧顶板。Further, the outer end of the thin-walled steel pipe is provided with a protruding sleeve, the connection structure includes a top plate, and a first boss is provided on the surface of the top plate, and the first boss can be snapped into the sleeve. in the barrel. After the sleeve at the outer end of the thin-walled steel pipe is inserted into the first boss, it can tighten the top plate along the axial direction of the first boss.
进一步地,所述第一凸柱的侧壁设有第二凸柱,所述第二凸柱的中心轴垂直于所述第一凸柱的中心轴,所述第二凸柱可卡入所述套筒中。第二凸柱的设置是为了让连接机构适用于不同的工件。Further, the side wall of the first protruding post is provided with a second protruding post, the central axis of the second protruding post is perpendicular to the central axis of the first protruding post, and the second protruding post can be snapped into the in the sleeve described above. The setting of the second boss is to make the connection mechanism suitable for different workpieces.
本实用新型的支撑杆利用调节机构取代现有技术中厚壁钢管的内螺纹结构,大大地减轻了支撑杆的重量,技术人员在操作支撑杆时更加方便自由。同时利用不同结构的调节机构调整中心杆与薄壁钢管之间的相对位置,从而调节整支支撑杆的长度,简单高效,方便实用。The support rod of the utility model replaces the internal thread structure of the thick-walled steel pipe in the prior art with an adjustment mechanism, which greatly reduces the weight of the support rod, making it more convenient and free for technicians to operate the support rod. At the same time, adjusting mechanisms of different structures are used to adjust the relative position between the central rod and the thin-walled steel pipe, thereby adjusting the length of the entire support rod, which is simple, efficient, convenient and practical.
为了更好地理解和实施,下面结合附图详细说明本实用新型。For better understanding and implementation, the utility model will be described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是现有技术中采用厚壁钢管的支撑杆的示意图。Fig. 1 is a schematic diagram of a support rod using a thick-walled steel pipe in the prior art.
图2是本实用新型中实施例一的示意图。Fig. 2 is a schematic diagram of Embodiment 1 in the utility model.
图3是本实用新型中实施例一的剖视图。Fig. 3 is a cross-sectional view of Embodiment 1 of the utility model.
图4是本实用新型中实施例二的示意图。Fig. 4 is a schematic diagram of the second embodiment of the utility model.
具体实施方式detailed description
实施例一Embodiment one
请参阅图2和图3,一种轻量化可调节工艺支撑杆,包括中心杆10和两支薄壁钢管20;所述中心杆10两端分别与一所述薄壁钢管20连接;所述薄壁钢管20内端设有调节机构,所述薄壁钢管20通过所述调节机构与所述中心杆10连接;所述薄壁钢管20的外端设有连接机构。Please refer to Fig. 2 and Fig. 3, a kind of lightweight adjustable process support rod, including a central rod 10 and two thin-walled steel pipes 20; two ends of the central rod 10 are respectively connected with a thin-walled steel pipe 20; The inner end of the thin-walled steel pipe 20 is provided with an adjustment mechanism, and the thin-walled steel pipe 20 is connected with the central rod 10 through the adjustment mechanism; the outer end of the thin-walled steel pipe 20 is provided with a connecting mechanism.
所述中心杆10包括中心部和连接部,所述连接部分别位于所述中心部的两端,所述中心部的外径与所述薄壁钢管20的外径相等。The central rod 10 includes a central portion and a connecting portion, the connecting portions are respectively located at two ends of the central portion, and the outer diameter of the central portion is equal to the outer diameter of the thin-walled steel pipe 20 .
所述中心杆10两端设有外螺纹,所述调节机构为连接螺母11,所述连接螺母11焊接在所述薄壁钢管20内端,所述连接螺母11与所述中心杆10的外螺纹配合。所述薄壁钢管20外端封闭,并且外端内壁设有顶紧弹簧21。Both ends of the central rod 10 are provided with external threads, the adjustment mechanism is a connecting nut 11, and the connecting nut 11 is welded on the inner end of the thin-walled steel pipe 20, and the connecting nut 11 and the outer surface of the central rod 10 Thread fit. The outer end of the thin-walled steel pipe 20 is closed, and the inner wall of the outer end is provided with a clamping spring 21 .
所述薄壁钢管20的外端设有凸出的套筒60,所述连接结构包括顶板61,所述顶板61的表面设有第一凸柱62,所述第一凸柱62可卡入所述套筒60中。所述第一凸柱62的侧壁设有第二凸柱63,所述第二凸柱63的中心轴垂直于所述第一凸柱62的中心轴,所述第二凸柱63可卡入所述套筒60中。The outer end of the thin-walled steel pipe 20 is provided with a protruding sleeve 60, and the connection structure includes a top plate 61, the surface of the top plate 61 is provided with a first boss 62, and the first boss 62 can be snapped into in the sleeve 60 . The side wall of the first protruding post 62 is provided with a second protruding post 63, the central axis of the second protruding post 63 is perpendicular to the central axis of the first protruding post 62, and the second protruding post 63 can be locked into the sleeve 60.
所述薄壁钢管20外端的套筒60可套入所述第一凸柱62或第二第二凸柱63中,从而变换顶板61的不同角度,以适应不同工件的使用需求。The sleeve 60 at the outer end of the thin-walled steel pipe 20 can be inserted into the first protruding post 62 or the second protruding post 63 so as to change the different angles of the top plate 61 to meet the requirements of different workpieces.
所述中心杆10用于连接两根薄壁钢管20,所述薄壁钢管20为中空结构,因此中心杆10的两端可以插入至所述薄壁钢管20内,以此调节整支支撑杆的长度,以适应不同工件的定型要求。The central rod 10 is used to connect two thin-walled steel pipes 20, and the thin-walled steel pipes 20 are hollow, so the two ends of the central rod 10 can be inserted into the thin-walled steel pipes 20 to adjust the whole support rod The length to meet the shaping requirements of different workpieces.
本实施例中,所述薄壁钢管20的内端出设有连接螺母11,所述连接螺母11的内径螺纹与所述中心杆10两端的外螺纹相匹配,所述中心杆10通过所述连接螺母11旋入所述薄壁钢管20中,在需要延长所述支撑杆长度时在旋出一定距离。In this embodiment, the inner end of the thin-walled steel pipe 20 is provided with a connecting nut 11, the inner diameter thread of the connecting nut 11 matches the outer thread at both ends of the central rod 10, and the central rod 10 passes through the The connecting nut 11 is screwed into the thin-walled steel pipe 20, and screwed out by a certain distance when the length of the support rod needs to be extended.
所述薄壁钢管20外端封闭,并且在外端内壁处设有顶紧弹簧21,当中心杆10旋入所述薄壁钢管20内后,中心端的端部会与所述顶紧弹簧21接触,并压缩所述顶紧弹簧21,依靠所述顶紧弹簧21产生的弹力从而顶紧所述中心杆10,所述中心杆10与所述连接螺母11之间的摩擦力增大,使得中心杆10与所述薄壁钢管20之间不易产生松动。The outer end of the thin-walled steel pipe 20 is closed, and a tightening spring 21 is provided on the inner wall of the outer end. When the central rod 10 is screwed into the thin-walled steel pipe 20, the end of the center end will be in contact with the tightening spring 21, And compress the clamping spring 21, rely on the elastic force produced by the clamping spring 21 to clamp the central rod 10, the friction between the central rod 10 and the connecting nut 11 increases, so that the central rod 10 and the thin-walled steel pipe 20 are less prone to looseness.
实施例二Embodiment two
请参阅图4,一种轻量化可调节工艺支撑杆,包括中心杆30和两支薄壁钢管40;所述中心杆30两端分别与一所述薄壁钢管40连接;所述薄壁钢管40内端设有调节机构,所述薄壁钢管40通过所述调节机构与所述中心杆30连接;所述薄壁钢管40的外端设有连接机构。Please refer to Fig. 4, a kind of lightweight adjustable process support bar, comprises center bar 30 and two thin-walled steel pipes 40; The two ends of described center bar 30 are respectively connected with a described thin-walled steel pipe 40; Said thin-walled steel pipe The inner end of 40 is provided with an adjustment mechanism, and the thin-walled steel pipe 40 is connected with the central rod 30 through the adjustment mechanism; the outer end of the thin-walled steel pipe 40 is provided with a connection mechanism.
所述薄壁钢管40内端设有开口的间隙槽41,所述间隙槽41沿所述薄壁钢管40轴向布置;所述调节机构设置在所述薄壁钢管40外壁,所述调节机构可缩小所述间隙槽41的宽度。所述调节机构包括锁紧环51、锁紧螺栓52和锁紧螺母53,所述锁紧环51套在所述薄壁钢管40外壁,所述锁紧环51设有开口,所述开口两侧均设有向外凸出的凸块511,所述锁紧螺栓52穿过所述凸块511,所述锁紧螺母53设置在所述锁紧螺栓52最外端。The inner end of the thin-walled steel pipe 40 is provided with an open gap groove 41, and the gap groove 41 is arranged axially along the thin-walled steel pipe 40; the adjustment mechanism is arranged on the outer wall of the thin-wall steel pipe 40, and the adjustment mechanism The width of the clearance groove 41 can be reduced. The adjustment mechanism includes a locking ring 51, a locking bolt 52 and a locking nut 53. The locking ring 51 is sleeved on the outer wall of the thin-walled steel pipe 40. The locking ring 51 is provided with an opening, and the opening has two Each side is provided with an outwardly protruding protrusion 511 , the locking bolt 52 passes through the protrusion 511 , and the locking nut 53 is arranged at the outermost end of the locking bolt 52 .
本实施例中,通过设置在所述薄壁钢管40内端的间隙槽41,从而将所述薄壁钢管40的内端分割成若干部分,各部分之间留有间隙槽41。当中心杆30插入至所述薄壁钢管40后,通过调节机构收窄所述间隙槽41,使得薄壁钢管40的内壁与所述中心杆30紧密接触并且压紧,从而固定中心杆30位置。In this embodiment, the inner end of the thin-walled steel pipe 40 is divided into several parts through the gap groove 41 provided at the inner end of the thin-walled steel pipe 40, and the gap groove 41 is left between each part. After the central rod 30 is inserted into the thin-walled steel pipe 40, the gap groove 41 is narrowed by the adjustment mechanism, so that the inner wall of the thin-walled steel pipe 40 is in close contact with the central rod 30 and pressed tightly, thereby fixing the position of the central rod 30 .
本实施例中,调节机构的锁紧环51套设在所述薄壁钢管40内端外壁,并且所述锁紧环51设有开口,通过夹紧开口两侧的凸块511使得锁紧环51内径缩小,从而挤压所述薄壁钢管40的内端。锁紧螺栓52配合锁紧螺母53可以缩短两块凸块511之间的距离,从而使得锁紧环51内径缩小。In this embodiment, the locking ring 51 of the adjustment mechanism is sleeved on the outer wall of the inner end of the thin-walled steel pipe 40, and the locking ring 51 is provided with an opening, and the locking ring 51 is clamped by the protrusions 511 on both sides of the opening so that The inner diameter of 51 is reduced, so as to squeeze the inner end of the thin-walled steel pipe 40 . The locking bolt 52 cooperates with the locking nut 53 to shorten the distance between the two protrusions 511 , thereby reducing the inner diameter of the locking ring 51 .
本实用新型的支撑杆利用调节机构取代现有技术中厚壁钢管的内螺纹结构,大大地减轻了支撑杆的重量,技术人员在操作支撑杆时更加方便自由。同时利用不同结构的调节机构调整中心杆与薄壁钢管之间的相对位置,从而调节整支支撑杆的长度,简单高效,方便实用。The support rod of the utility model replaces the internal thread structure of the thick-walled steel pipe in the prior art with an adjustment mechanism, which greatly reduces the weight of the support rod, making it more convenient and free for technicians to operate the support rod. At the same time, adjusting mechanisms of different structures are used to adjust the relative position between the central rod and the thin-walled steel pipe, thereby adjusting the length of the entire support rod, which is simple, efficient, convenient and practical.
本实用新型并不局限于上述实施方式,如果对本实用新型的各种改动或变形不脱离本实用新型的精神和范围,倘若这些改动和变形属于本实用新型的权利要求和等同技术范围之内,则本实用新型也意图包含这些改动和变形。The utility model is not limited to the above-mentioned embodiment, if the various modifications or deformations of the utility model do not depart from the spirit and scope of the utility model, if these changes and deformations belong to the claims of the utility model and the equivalent technical scope, Then the utility model also intends to include these modifications and variations.
Claims (8)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107461674A (en) * | 2017-06-30 | 2017-12-12 | 中山市四维家居照明有限公司 | A kind of underground lamp easy for installation |
| CN107962337A (en) * | 2018-01-26 | 2018-04-27 | 陈烁 | Easily free strut |
| CN110369564A (en) * | 2019-07-08 | 2019-10-25 | 中国葛洲坝集团股份有限公司 | Large diameter steel pipe adjusts sired results dress and method automatically |
| CN111168318A (en) * | 2020-01-19 | 2020-05-19 | 武汉一冶钢结构有限责任公司 | Anti-deformation method for welding and heat treatment of stainless steel cylinder and its tooling |
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2016
- 2016-05-18 CN CN201620453134.3U patent/CN205684948U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107461674A (en) * | 2017-06-30 | 2017-12-12 | 中山市四维家居照明有限公司 | A kind of underground lamp easy for installation |
| CN107461674B (en) * | 2017-06-30 | 2020-11-20 | 泗县飞虹体育文化发展有限公司 | Bury lamp simple to operate |
| CN107962337A (en) * | 2018-01-26 | 2018-04-27 | 陈烁 | Easily free strut |
| CN110369564A (en) * | 2019-07-08 | 2019-10-25 | 中国葛洲坝集团股份有限公司 | Large diameter steel pipe adjusts sired results dress and method automatically |
| CN111168318A (en) * | 2020-01-19 | 2020-05-19 | 武汉一冶钢结构有限责任公司 | Anti-deformation method for welding and heat treatment of stainless steel cylinder and its tooling |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161116 |