CN205684798U - Efficiently minute surface milling cutter - Google Patents

Efficiently minute surface milling cutter Download PDF

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CN205684798U
CN205684798U CN201620491257.6U CN201620491257U CN205684798U CN 205684798 U CN205684798 U CN 205684798U CN 201620491257 U CN201620491257 U CN 201620491257U CN 205684798 U CN205684798 U CN 205684798U
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milling cutter
flank
peripheral
teeth
cutting
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蒋长青
王弢
王晓琴
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Suzhou Ahno Precision Cutting Tool Technology Co Ltd
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Suzhou Ahno Precision Cutting Tool Technology Co Ltd
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Abstract

本实用新型提供一种高效镜面铣刀,其包括刀柄和切削部;所述切削部位于所述刀柄的端部,所述切削部包括:周齿、端齿以及排屑槽,所述周齿为若干条,若干条周齿形成于所述切削部的周侧上,相连周齿之间形成所述排屑槽,任一周齿的端部形成所述端齿,任一周齿包括前刀面和后刀面,所述后刀面包括第一圆弧后刀面和第二圆弧后刀面,所述第一圆弧后刀面与所述前刀面的相交线形成所述周齿的刃口。本实用新型的高效镜面铣刀适用于高速、高效、高精度切削,经济效益和社会效应显著。具体地,本实用新型的高效镜面铣刀中,第一圆弧后刀面具有间隙小、宽度窄的优点。同时,结合第二圆弧后刀面能够使得整个铣刀的刃口锋利、强度好。

The utility model provides a high-efficiency mirror milling cutter, which includes a handle and a cutting part; There are several peripheral teeth, and several peripheral teeth are formed on the peripheral side of the cutting part, the chip removal groove is formed between the connected peripheral teeth, the end teeth of any peripheral tooth form the end teeth, and any peripheral tooth includes the front A flank and a flank, the flank includes a first arc flank and a second arc flank, the intersection line of the first arc flank and the rake face forms the The cutting edge of the teeth. The high-efficiency mirror milling cutter of the utility model is suitable for high-speed, high-efficiency, and high-precision cutting, and has remarkable economic and social effects. Specifically, in the high-efficiency mirror milling cutter of the present invention, the first circular arc flank has the advantages of small clearance and narrow width. At the same time, the combination of the second arc flank can make the cutting edge of the whole milling cutter sharp and strong.

Description

高效镜面铣刀Efficient mirror milling cutter

技术领域technical field

本实用新型涉及一种铣刀,尤其涉及一种高效镜面铣刀。The utility model relates to a milling cutter, in particular to a high-efficiency mirror milling cutter.

背景技术Background technique

目前,现有的外硬质合金铝用铣刀都是采用直线后刀面或单圆弧后刀面结构。其中,直线后刀面铣刀的后刀面间隙较大,刃口比较锋利,这样将降低刀具刃口的强度。为了使刃口的强度增加,需减少后刀面的间隙,如此刀具刃口强度有所提高。然而,在刀具刃口强度提高的同时,会使刀具刃口不锋利,从而会导致加工的工件表面出现竖纹现象。此外,由于工件表面要求极高,也不能出现肉眼能看得到的竖纹和横纹。At present, the existing milling cutters for external hard alloy aluminum all adopt linear flank or single arc flank structure. Among them, the linear flank milling cutter has a larger flank clearance and a sharper edge, which will reduce the strength of the cutting edge. In order to increase the strength of the cutting edge, it is necessary to reduce the clearance of the flank, so that the strength of the cutting edge is improved. However, while the strength of the cutting edge is improved, the cutting edge of the cutting tool will not be sharp, which will cause vertical lines on the surface of the processed workpiece. In addition, due to the extremely high requirements on the surface of the workpiece, vertical and horizontal lines that can be seen by the naked eye cannot appear.

因此,直线后刀面凸现出以下缺点:(1)由于后刀面间隙大,导致铣刀刃口强度降低,尤其是当铣刀切宽余量较大时,刃口强度不足会严重降低铣刀使用寿命并影响工件表面质量;Therefore, the linear flank has the following disadvantages: (1) Due to the large clearance of the flank, the strength of the milling cutter edge is reduced, especially when the milling cutter has a large cutting width allowance, the insufficient strength of the cutting edge will seriously reduce the strength of the milling cutter. Tool life and affect the surface quality of the workpiece;

(2)当工件表面质量要求极高时,为了达到其要求,直线后刀面铣刀通常做成不等分结构。因为只有做成不等分结构,才能弥补因刃口锋利造成共振的现象。然而,不等分结构只是解决了因共振造成的工件表面竖纹现象,但刃口仍然锋利,故刀具使用寿命不高。(2) When the surface quality requirements of the workpiece are extremely high, in order to meet the requirements, the linear flank milling cutter is usually made into an unequal structure. Because only if it is made into an unequal structure, can the phenomenon of resonance caused by the sharp cutting edge be compensated. However, the unequal structure only solves the phenomenon of vertical lines on the surface of the workpiece caused by resonance, but the cutting edge is still sharp, so the service life of the tool is not high.

因此,针对上述问题,有必要提出进一步的解决方案。Therefore, in view of the above problems, it is necessary to propose a further solution.

实用新型内容Utility model content

本实用新型的目的在于提供一种高效镜面铣刀,以克服现有技术中存在的不足。The purpose of the utility model is to provide a high-efficiency mirror milling cutter to overcome the deficiencies in the prior art.

为实现上述实用新型目的,本实用新型提供一种高效镜面铣刀,其包括刀柄和切削部;In order to achieve the purpose of the above utility model, the utility model provides a high-efficiency mirror milling cutter, which includes a handle and a cutting part;

所述切削部位于所述刀柄的端部,所述切削部包括:周齿、端齿以及排屑槽,所述周齿为若干条,若干条周齿形成于所述切削部的周侧上,相连周齿之间形成所述排屑槽,任一周齿的端部形成所述端齿,任一周齿包括前刀面和后刀面,所述后刀面包括第一圆弧后刀面和第二圆弧后刀面,所述第一圆弧后刀面与所述前刀面的相交线形成所述周齿的刃口。The cutting part is located at the end of the tool handle, and the cutting part includes: peripheral teeth, end teeth and chip removal grooves, the peripheral teeth are several, and several peripheral teeth are formed on the peripheral side of the cutting part Above, the chip removal groove is formed between the connected peripheral teeth, and the end teeth are formed at the end of any peripheral tooth, and any peripheral tooth includes a rake surface and a flank surface, and the flank surface includes a first arc relief cutter and the second arc flank, the intersection line of the first arc flank and the rake face forms the cutting edge of the peripheral tooth.

作为本实用新型的高效镜面铣刀的改进,所述刀柄为圆柱形刀柄。As an improvement of the high-efficiency mirror milling cutter of the utility model, the handle is a cylindrical handle.

作为本实用新型的高效镜面铣刀的改进,任一周齿以螺旋形式沿所述切削部的周侧延伸设置。As an improvement of the high-efficiency mirror milling cutter of the present utility model, any peripheral tooth extends along the peripheral side of the cutting part in a helical form.

作为本实用新型的高效镜面铣刀的改进,所述第一圆弧后刀面一侧与所述前刀面的相交线形成所述周齿的刃口,另一侧与所述第二圆弧后刀面相切。As an improvement of the high-efficiency mirror milling cutter of the present utility model, the intersection line of one side of the first circular arc flank and the rake face forms the cutting edge of the peripheral tooth, and the other side and the second circular arc Tangent to the arc flank.

作为本实用新型的高效镜面铣刀的改进,所述第一圆弧后刀面的宽度小于所述第二圆弧后刀面的宽度。As an improvement of the high-efficiency mirror milling cutter of the present invention, the width of the first circular arc flank is smaller than the width of the second circular arc flank.

作为本实用新型的高效镜面铣刀的改进,所述排屑槽为普通槽或成型槽。As an improvement of the high-efficiency mirror milling cutter of the present utility model, the chip removal groove is an ordinary groove or a formed groove.

作为本实用新型的高效镜面铣刀的改进,所述排屑槽的槽面为抛光面。As an improvement of the high-efficiency mirror milling cutter of the utility model, the groove surface of the chip removal groove is a polished surface.

与现有技术相比,本实用新型的有益效果是:本实用新型的高效镜面铣刀适用于高速、高效、高精度切削,经济效益和社会效应显著。具体地,本实用新型的高效镜面铣刀中,第一圆弧后刀面具有间隙小、宽度窄的优点。同时,结合第二圆弧后刀面能够使得整个铣刀的刃口锋利、强度好。与现有的铣刀相比,本实用新型的高效镜面铣刀切削速度可提高60%以上,进给可提高100%,且加工形成的产品的外观无横纹和竖纹。Compared with the prior art, the beneficial effect of the utility model is that the high-efficiency mirror milling cutter of the utility model is suitable for high-speed, high-efficiency, and high-precision cutting, and the economic benefit and social effect are remarkable. Specifically, in the high-efficiency mirror milling cutter of the present invention, the first circular arc flank has the advantages of small clearance and narrow width. At the same time, the combination of the second arc flank can make the cutting edge of the whole milling cutter sharp and strong. Compared with the existing milling cutter, the cutting speed of the high-efficiency mirror milling cutter of the utility model can be increased by more than 60%, and the feed rate can be increased by 100%, and the appearance of the processed product has no horizontal and vertical lines.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments recorded in the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.

图1为本实用新型的高效镜面铣刀一具体实施方式部分结构的主视图;Fig. 1 is the front view of the partial structure of a specific embodiment of the high-efficiency mirror milling cutter of the present invention;

图2为本实用新型的高效镜面铣刀一具体实施方式部分结构的侧视图;Fig. 2 is a side view of a specific embodiment of a high-efficiency mirror milling cutter of the present invention;

图3为图2中圆圈A部分的放大剖视图。FIG. 3 is an enlarged cross-sectional view of the portion circled A in FIG. 2 .

具体实施方式detailed description

下面结合附图所示的各实施方式对本实用新型进行详细说明,但应当说明的是,这些实施方式并非对本实用新型的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本实用新型的保护范围之内。The utility model will be described in detail below in conjunction with the implementations shown in the drawings, but it should be noted that these implementations are not limitations of the utility model, and those of ordinary skill in the art can perform functions, methods, or structures based on these implementations. The above equivalent transformation or replacement all belong to the protection scope of the present utility model.

如图1~3所示,本实用新型的高效镜面铣刀包括刀柄10和切削部20。其中,所述切削部20位于所述刀柄10的端部,且二者一体成型而成。优选地,所述刀柄10为圆柱形刀柄。As shown in FIGS. 1-3 , the high-efficiency mirror milling cutter of the present invention includes a tool handle 10 and a cutting part 20 . Wherein, the cutting part 20 is located at the end of the handle 10, and the two are integrally formed. Preferably, the handle 10 is a cylindrical handle.

所述切削部20用于在铣刀工作时,进行切削加工。所述切削部20包括:周齿21、端齿22以及排屑槽23,其中,所述周齿21为若干条,若干条周齿21形成于所述切削部20的周侧上,相连周齿21之间形成所述排屑槽23。排屑槽23可根据铣刀直径大小设计成宽窄不一的容屑空间。优选地,所述排屑槽23为普通槽或成型槽,且所述排屑槽23的槽面为抛光面。此外,任一周齿21的端部形成所述端齿22。The cutting part 20 is used for cutting when the milling cutter is working. The cutting part 20 includes: peripheral teeth 21, end teeth 22 and chip removal grooves 23, wherein the peripheral teeth 21 are several, and several peripheral teeth 21 are formed on the peripheral side of the cutting part 20, and the peripheral teeth 21 are connected to each other. The chip removal grooves 23 are formed between the teeth 21 . The chip flute 23 can be designed into a chip space with different widths according to the diameter of the milling cutter. Preferably, the chip removal groove 23 is a common groove or a shaped groove, and the groove surface of the chip removal groove 23 is a polished surface. In addition, the end teeth 22 are formed at the end of any peripheral tooth 21 .

任一周齿21以螺旋形式沿所述切削部20的周侧延伸设置,具体地,任一周齿21包括前刀面210和后刀面,所述后刀面包括第一圆弧后刀面211和第二圆弧后刀面212,所述第一圆弧后刀面211与所述前刀面210的相交线形成所述周齿21的刃口。其中,所述第一圆弧后刀面211一侧与所述前刀面210的相交线形成所述周齿21的刃口,另一侧与所述第二圆弧后刀面212相切。Any peripheral tooth 21 extends along the peripheral side of the cutting portion 20 in a helical form, specifically, any peripheral tooth 21 includes a rake surface 210 and a flank surface, and the flank surface includes a first arc flank surface 211 and the second arc flank 212 , the intersection line of the first arc flank 211 and the rake face 210 forms the cutting edge of the peripheral tooth 21 . Wherein, the intersection line of one side of the first arc flank 211 and the rake face 210 forms the cutting edge of the peripheral tooth 21 , and the other side is tangent to the second arc flank 212 .

进一步地,所述第一圆弧后刀面211为主要切削刃、用来切削并挤光,而第二圆弧后刀面212是辅助切削刃,主要是保证周刃后刀面有足够间隙的同时,使周刃的强度又得到保证。Further, the first arc flank 211 is the main cutting edge, used for cutting and squeezing, and the second arc flank 212 is the auxiliary cutting edge, mainly to ensure that there is sufficient clearance on the flank of the peripheral edge At the same time, the strength of the peripheral blade is guaranteed.

上述实施方式中,第一圆弧后刀面211的宽度是恒定值,不会随背宽的变化而变化,更不会随直径的变化而变化。同时,所述第一圆弧后刀面211的宽度小于所述第二圆弧后刀面212的宽度。第一圆弧后刀面211具有间隙小、宽度窄的优点。从而,由于第一圆弧后刀面211间隙小,可起到挤光的作用,宽度窄使刀具切削轻快。同时,结合第二圆弧后刀面212能够使得整个铣刀的刃口锋利、强度好。In the above embodiments, the width of the first arc flank 211 is a constant value, which does not change with the change of the back width, let alone the change of the diameter. At the same time, the width of the first arc flank 211 is smaller than the width of the second arc flank 212 . The first arc flank 211 has the advantages of small clearance and narrow width. Therefore, since the gap of the first arc flank 211 is small, it can play a role of squeezing light, and the narrow width makes the tool cut briskly. At the same time, the combination of the second arc flank 212 can make the cutting edge of the whole milling cutter sharp and strong.

下面,对本实用新型的高效镜面铣刀和传统铣刀的切削情况进行对比,所述切削情况包括:切削速度、进给速度、加工方式、切削效率。具体地,切削情况测试的工况条件为:在立式加工中心,主轴型式BT40,外冷,被加工材料为挤压铝6063,二者切削情况对比结果如下表1所示:Next, compare the cutting conditions of the high-efficiency mirror milling cutter of the present utility model and the traditional milling cutter, and the cutting conditions include: cutting speed, feed speed, processing method, and cutting efficiency. Specifically, the working conditions of the cutting test are: in the vertical machining center, the spindle type is BT40, external cooling, and the processed material is extruded aluminum 6063. The comparison results of the cutting conditions between the two are shown in Table 1 below:

表1Table 1

由表1可知,本实用新型的高效镜面铣刀适用于高速、高效、高精度切削,切削速度可提高60%以上,进给可提高100%。It can be seen from Table 1 that the high-efficiency mirror milling cutter of the utility model is suitable for high-speed, high-efficiency, high-precision cutting, the cutting speed can be increased by more than 60%, and the feed can be increased by 100%.

综上所述,本实用新型的高效镜面铣刀适用于高速、高效、高精度切削,经济效益和社会效应显著。具体地,本实用新型的高效镜面铣刀中,第一圆弧后刀面具有间隙小、宽度窄的优点。同时,结合第二圆弧后刀面能够使得整个铣刀的刃口锋利、强度好。与现有的铣刀相比,本实用新型的高效镜面铣刀切削速度可提高60%以上,进给可提高100%,且加工形成的产品的外观无横纹和竖纹。In summary, the high-efficiency mirror milling cutter of the utility model is suitable for high-speed, high-efficiency, and high-precision cutting, and has remarkable economic and social effects. Specifically, in the high-efficiency mirror milling cutter of the present invention, the first circular arc flank has the advantages of small clearance and narrow width. At the same time, the combination of the second arc flank can make the cutting edge of the whole milling cutter sharp and strong. Compared with the existing milling cutter, the cutting speed of the high-efficiency mirror milling cutter of the utility model can be increased by more than 60%, the feed can be increased by 100%, and the appearance of the processed product has no horizontal and vertical lines.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (7)

1.一种高效镜面铣刀,其特征在于,所述高效镜面铣刀包括刀柄和切削部;1. A high-efficiency mirror milling cutter, characterized in that, said high-efficiency mirror milling cutter comprises a handle and a cutting portion; 所述切削部位于所述刀柄的端部,所述切削部包括:周齿、端齿以及排屑槽,所述周齿为若干条,若干条周齿形成于所述切削部的周侧上,相连周齿之间形成所述排屑槽,任一周齿的端部形成所述端齿,任一周齿包括前刀面和后刀面,所述后刀面包括第一圆弧后刀面和第二圆弧后刀面,所述第一圆弧后刀面与所述前刀面的相交线形成所述周齿的刃口。The cutting part is located at the end of the tool handle, and the cutting part includes: peripheral teeth, end teeth and chip removal grooves, the peripheral teeth are several, and several peripheral teeth are formed on the peripheral side of the cutting part Above, the chip removal groove is formed between the connected peripheral teeth, and the end teeth are formed at the end of any peripheral tooth, and any peripheral tooth includes a rake surface and a flank surface, and the flank surface includes a first arc relief cutter and the second arc flank, the intersection line of the first arc flank and the rake face forms the cutting edge of the peripheral tooth. 2.根据权利要求1所述的高效镜面铣刀,其特征在于,所述刀柄为圆柱形刀柄。2. The high-efficiency mirror milling cutter according to claim 1, wherein the shank is a cylindrical shank. 3.根据权利要求1所述的高效镜面铣刀,其特征在于,任一周齿以螺旋形式沿所述切削部的周侧延伸设置。3. The high-efficiency mirror milling cutter according to claim 1, characterized in that, any one of the peripheral teeth extends in a helical manner along the peripheral side of the cutting portion. 4.根据权利要求1所述的高效镜面铣刀,其特征在于,所述第一圆弧后刀面一侧与所述前刀面的相交线形成所述周齿的刃口,另一侧与所述第二圆弧后刀面相切。4. The high-efficiency mirror milling cutter according to claim 1, characterized in that, the intersection line between one side of the first arc flank and the rake face forms the cutting edge of the peripheral tooth, and the other side Tangent to the second arc flank. 5.根据权利要求1所述的高效镜面铣刀,其特征在于,所述第一圆弧后刀面的宽度小于所述第二圆弧后刀面的宽度。5. The high-efficiency mirror milling cutter according to claim 1, characterized in that, the width of the first arc flank is smaller than the width of the second arc flank. 6.根据权利要求1所述的高效镜面铣刀,其特征在于,所述排屑槽为普通槽或成型槽。6. The high-efficiency mirror milling cutter according to claim 1, characterized in that, the chip removal groove is an ordinary groove or a formed groove. 7.根据权利要求1所述的高效镜面铣刀,其特征在于,所述排屑槽的槽面为抛光面。7. The high-efficiency mirror milling cutter according to claim 1, characterized in that, the groove surface of the chip removal groove is a polished surface.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105817684A (en) * 2016-05-26 2016-08-03 苏州阿诺精密切削技术有限公司 Efficient mirror milling cutter
CN109746497A (en) * 2019-01-07 2019-05-14 广东优能特五金科技有限公司 Highlight milling cutter and polishing method for polishing same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105817684A (en) * 2016-05-26 2016-08-03 苏州阿诺精密切削技术有限公司 Efficient mirror milling cutter
CN109746497A (en) * 2019-01-07 2019-05-14 广东优能特五金科技有限公司 Highlight milling cutter and polishing method for polishing same

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