CN205675805U - A kind of novel material stocking device - Google Patents
A kind of novel material stocking device Download PDFInfo
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- CN205675805U CN205675805U CN201620582689.8U CN201620582689U CN205675805U CN 205675805 U CN205675805 U CN 205675805U CN 201620582689 U CN201620582689 U CN 201620582689U CN 205675805 U CN205675805 U CN 205675805U
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Abstract
本实用新型公开了一种新型堆料装置,属于散状物料的存储与输送设施技术领域,包括有第一行走轨道、摆动端梁及走行机构、主机架、悬臂式物料输送机、伸缩机构、移动卸料转运装置、物料输送机和第二行走轨道。本实用新型堆料装置整体结构安装于第一行走轨道、第二行走轨道之上,解决了现有技术中堆料设备悬臂自重大易倾翻的技术问题,除此之外,本实用新型具有非常良好的环保、节能、降耗作用,可通过调节悬臂物料输送机的俯仰角度从而降低物料跌落高度,使物料从低到高堆料,并通过沿纵向往复行走完成整个料场区域的堆料作业,解决了物料由于落差较高在跌落过程中易粉碎,易扬尘的问题,降低了生产运行成本,改善了作业环境。
The utility model discloses a novel stacking device, which belongs to the technical field of bulk material storage and conveying facilities, and includes a first traveling track, a swing end beam and a traveling mechanism, a main frame, a cantilever type material conveyor, a telescopic mechanism, Mobile unloading transfer device, material conveyor and second travel track. The overall structure of the stacking device of the utility model is installed on the first running track and the second running track, which solves the technical problem that the cantilever of the stacking equipment is heavy and easy to tip over in the prior art. In addition, the utility model has the advantages of Very good environmental protection, energy saving, and consumption reduction effects. By adjusting the pitch angle of the cantilever material conveyor, the material drop height can be reduced, so that the material can be stacked from low to high, and the stacking of the entire stockyard area can be completed by reciprocating longitudinally. It solves the problem that the material is easy to be crushed and dusty during the falling process due to the high drop, reduces the production and operation cost, and improves the working environment.
Description
技术领域technical field
本实用新型属于散状物料的存储与输送设施技术领域,具体涉及一种新型堆料装置。The utility model belongs to the technical field of storage and conveying facilities for bulk materials, and in particular relates to a novel stacking device.
背景技术Background technique
现有的堆料装置中,尤其是对于悬臂式堆料装置,其悬臂自重较大往往存在易倾翻的问题。目前,悬臂式堆料装置往往通过增加配重等方式以解决该问题,但这样却使得设备一边的重量偏大,堆料装置在运行过程中一旦出现不平衡仍会发生倾翻,所以,整机安全性能较低;除此之外,增加配重势必需要增大堆料装置所需作业面积,不能很好地适应封闭厂房内作业面积有限的情况。因此,需要针对现有堆料设备存在的以上问题进行改进。In the existing stacking devices, especially for the cantilever type stocking device, there is a problem that the cantilever has a large self-weight and is easy to tip over. At present, the cantilever-type stacking device often solves this problem by adding counterweights, etc., but this makes the weight of one side of the equipment too large. Once the stacking device is unbalanced during operation, it will still tip over. Therefore, the whole The safety performance of the machine is low; in addition, increasing the counterweight will inevitably increase the operating area required for the stacking device, which cannot be well adapted to the limited operating area in a closed workshop. Therefore, it is necessary to improve the above problems existing in the existing stacking equipment.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种新型堆料装置,以解决现有技术中堆料设备悬臂自重大易倾翻的技术问题。In view of this, the purpose of this utility model is to provide a new type of stacking device to solve the technical problem in the prior art that the cantilever of the stacking equipment is easy to tip due to its own weight.
为达到上述目的,本实用新型是通过以下技术方案来实现的:In order to achieve the above object, the utility model is achieved through the following technical solutions:
本实用新型提供的一种新型堆料装置,包括有第一行走轨道、摆动端梁及走行机构、主机架、悬臂式物料输送机、伸缩机构、移动卸料转运装置、物料输送机和第二行走轨道,所述主机架的一端通过所述摆动端梁及走行机构相连并置于所述第一行走轨道上,其另一端通过所述移动卸料转运装置相连并置于第二行走轨道上,所述第一行走轨道和所述第二行走轨道在空间上相互平行布置,所述摆动端梁及走行机构和所述移动卸料转运装置协同作用于所述主机架,使所述主机架可沿所述第一行走轨道和/或所述第二行走轨道的轴向方向上做往复直线运动;所述悬臂式物料输送机的一端铰连接于所述移动卸料转运装置的机架,其另一端为自由端、且通过所述伸缩机构吊挂在所述主机架的下方或侧面;靠近所述第二行走轨道的一侧且沿其轴向方向平行设置有所述物料输送机,所述物料输送机通过所述移动卸料转运装置与所述悬臂使物料输送机连通,用于形成物料输送通道。A new type of stacking device provided by the utility model includes a first traveling track, a swing end beam and a traveling mechanism, a main frame, a cantilever type material conveyor, a telescopic mechanism, a mobile unloading and transferring device, a material conveyor and a second Walking track, one end of the main frame is connected through the swing end beam and running mechanism and placed on the first walking track, and the other end is connected through the mobile unloading transfer device and placed on the second walking track , the first running track and the second running track are arranged parallel to each other in space, the swing end beam and running mechanism and the mobile unloading transfer device cooperate on the main frame, so that the main frame It can perform reciprocating linear motion along the axial direction of the first walking track and/or the second walking track; one end of the cantilever material conveyor is hinged to the frame of the mobile unloading transfer device, The other end is a free end, and is hung on the bottom or side of the main frame through the telescopic mechanism; the material conveyor is arranged parallel to the side of the second walking track along its axial direction, The material conveyor communicates with the cantilever through the mobile unloading transfer device to form a material conveying channel.
进一步,所述伸缩机构为卷扬机或电动推杆或电液推杆或液压推杆。Further, the telescoping mechanism is a winch or an electric push rod or an electro-hydraulic push rod or a hydraulic push rod.
进一步,所述第二行走轨道设置为单轨道。Further, the second walking track is set as a single track.
进一步,在所述第二行走轨道的单根轨道的内侧或外侧设置有所述物料输送机。Further, the material conveyor is arranged on the inner side or the outer side of the single track of the second walking track.
进一步,所述第二行走轨道设置为双轨道。Further, the second walking track is set as a double track.
进一步,在所述第二行走轨道的两根轨道之间设置有所述物料输送机。Further, the material conveyor is arranged between two tracks of the second traveling track.
进一步,所述第一行走轨道与所述第二行走轨道可位于同一高度平面上,亦可位于不同高度平面上;与之相对应的所述主机架可为门式结构,亦可为半门式结构。Further, the first walking track and the second walking track can be located on the same height plane, or on different height planes; the corresponding main frame can be a portal structure, or a half door formula structure.
进一步,还包括PLC程控器和超声波位置传感器,所述超声波位置传感器设置于所述悬臂式物料输送机的自由端端头的底部,用于检测所述悬臂式物料输送机和其下方堆料之间的距离;所述PLC程控器的输入端与超速波位置传感器连接,其输出端与所述伸缩机构连接,用于接受并处理与其连接的超声波位置传感器的检测数据,并根据处理结果驱动伸缩机构的动作。Further, it also includes a PLC program controller and an ultrasonic position sensor, and the ultrasonic position sensor is arranged at the bottom of the free end of the cantilevered material conveyor for detecting the distance between the cantilevered material conveyor and the stacking material below it. The distance between; the input end of the PLC program controller is connected with the overspeed wave position sensor, and its output end is connected with the telescopic mechanism, which is used to receive and process the detection data of the ultrasonic position sensor connected to it, and drive the telescoping device according to the processing result actions of the institution.
与现有技术相比,本实用新型的有益技术效果是:Compared with the prior art, the beneficial technical effect of the utility model is:
1、本实用新型具有非常良好的运行安全性能,解决了现有技术中堆料设备悬臂自重大易倾翻的技术问题。1. The utility model has very good operation safety performance, and solves the technical problem that the cantilever of the stacking equipment is easy to tip due to its own weight in the prior art.
2、本实用新型具有非常良好的环保、节能、降耗作用,来料经物料输送机、卸料转运装置输送至悬臂式物料输送机,利用伸缩机构调节悬臂式物料俯仰角度从而调节物料跌落高度,使物料从低到高堆料,解决了物料由于落差较高在跌落过程中易粉碎,易扬尘的问题,降低了生产运行成本,改善了作业环境。2. The utility model has very good functions of environmental protection, energy saving and consumption reduction. The incoming material is transported to the cantilever type material conveyor through the material conveyor and unloading transfer device, and the telescopic mechanism is used to adjust the pitch angle of the cantilever type material to adjust the drop height of the material , so that the material is stacked from low to high, which solves the problem that the material is easy to be crushed and dusty during the falling process due to the high drop, reduces the production and operation cost, and improves the working environment.
3、本实用新型相比传统配重式堆料装置所需占地面积更小,能够充分利用上部空间,尤其适用于在封闭厂房内使用,提高了封闭厂房内部空间利用率,降低了厂房建造投资成本。3. Compared with the traditional counterweight stacking device, the utility model requires a smaller floor area, can make full use of the upper space, and is especially suitable for use in closed workshops, which improves the utilization rate of the internal space of closed workshops and reduces the construction of workshops. cost of investment.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present utility model will be set forth in the following description to some extent, and to some extent, based on the investigation and research below, it will be obvious to those skilled in the art, or can be Get teaching from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained through the following description.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为本实用新型堆料装置实施例1的结构主视图;Fig. 1 is the structural front view of embodiment 1 of the utility model stacking device;
图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3为本实用新型堆料装置实施例2的结构主视图;Fig. 3 is the structural front view of Embodiment 2 of the stacking device of the present invention;
附图标记:1-第一行走轨道,2-摆动端梁及走行机构,3-主机架,4-悬臂式物料输送机,5-电动卷扬或液压伸缩机构,6-移动卸料转运装置,7-物料输送机,8-第二行走轨道。Reference signs: 1-first traveling track, 2-swing end beam and traveling mechanism, 3-main frame, 4-cantilever material conveyor, 5-electric winch or hydraulic telescopic mechanism, 6-mobile unloading and transferring device , 7-Material conveyor, 8-Second walking track.
具体实施方式detailed description
以下将结合附图,对本实用新型的优选实施例进行详细的描述;应当理解,优选实施例仅为了说明本实用新型,而不是为了限制本实用新型的保护范围。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings; it should be understood that the preferred embodiments are only for illustrating the present utility model, rather than limiting the protection scope of the present utility model.
实施例1:Example 1:
如图1-2所示,本实用新型提供的一种新型堆料装置,包括有第一行走轨道1、摆动端梁及走行机构2、主机架3、悬臂式物料输送机4、伸缩机构5、移动卸料转运装置6、物料输送机7和第二行走轨道8,主机架3的一端通过摆动端梁及走行机构2相连并置于第一行走轨道1上,其另一端通过移动卸料转运装置6相连并置于第二行走轨道8上,第一行走轨道1和第二行走轨道8在空间上相互平行布置,摆动端梁及走行机构2和移动卸料转运装置6协同作用于主机架3,使主机架3可沿第一行走轨道1和/或第二行走轨道8的轴向方向上做往复直线运动,这样,本堆料装置的整体机构就安装于第一、二行走轨道1、8之上,通过在轨道往返行走实现长度方向堆料;As shown in Figure 1-2, a new type of stockpiling device provided by the utility model includes a first traveling track 1, a swing end beam and a traveling mechanism 2, a main frame 3, a cantilever material conveyor 4, and a telescopic mechanism 5 , mobile unloading transfer device 6, material conveyor 7 and second running track 8, one end of the main frame 3 is connected with the swing end beam and running mechanism 2 and placed on the first running track 1, and the other end of the main frame 3 is unloaded by moving The transfer device 6 is connected and placed on the second running track 8, the first running track 1 and the second running track 8 are arranged parallel to each other in space, the swing end beam and running mechanism 2 and the mobile unloading and transferring device 6 cooperate to frame 3, so that the main frame 3 can do reciprocating linear motion along the axial direction of the first running track 1 and/or the second running track 8, so that the overall mechanism of the stacking device is installed on the first and second running tracks Above 1 and 8, material stacking in the length direction is realized by walking back and forth on the track;
悬臂式物料输送机4的一端铰连接于移动卸料转运装置6的机架(未标记),其另一端为自由端、且通过伸缩机构5吊挂在主机架3的下方;这样,伸缩机构5可使悬臂式物料输送机4与移动卸料转运装置6铰接的一端在铰接处转动,达到调节悬臂式输送机4俯仰角度来控制物料跌落高度,使物料从低到高堆料,从而减少物料粉碎和扬尘的产生。当然在不同的实施例中,悬臂式物料输送机4还可设置在主机架3的侧面上,同样可以达到上述的目的;One end of the cantilever type material conveyor 4 is hinged to the frame (unmarked) of the mobile unloading transfer device 6, and its other end is a free end, and is hung below the main frame 3 by the telescopic mechanism 5; like this, the telescopic mechanism 5 The hinged end of the cantilever material conveyor 4 and the mobile unloading transfer device 6 can be rotated at the hinge to adjust the pitch angle of the cantilever conveyor 4 to control the falling height of the material, so that the material can be stacked from low to high, thereby reducing Material crushing and dust generation. Of course, in different embodiments, the cantilever type material conveyor 4 can also be arranged on the side of the main frame 3, which can also achieve the above-mentioned purpose;
靠近第二行走轨道8的一侧且沿其轴向方向平行设置有物料输送机7,物料输送机7通过移动卸料转运装置6与悬臂使物料输送机4连通,这样,物料输送机7、移动卸料转运装置6与悬臂使物料输送机4三者构成物料输送通道,即来料经物料输送机7、移动卸料转运装置6被输送至悬臂式物料输送机4上,接着通过伸缩机构5的调节配合作用,使物料由悬臂式物料输送机4输送至规定储料区域内,完成整个输送过程。A side near the second walking track 8 and along its axial direction are provided with a material conveyor 7 in parallel, and the material conveyor 7 communicates with the material conveyor 4 by moving the unloading transfer device 6 and the cantilever, so that the material conveyor 7, The mobile unloading transfer device 6 and the cantilever make the material conveyor 4 constitute a material conveying channel, that is, the incoming material is transported to the cantilever type material conveyor 4 through the material conveyor 7 and the mobile unloading transfer device 6, and then passes through the telescopic mechanism The adjustment and cooperation of 5 make the material transported by the cantilever material conveyor 4 to the specified storage area to complete the entire conveying process.
本实施例中,伸缩机构5采用电动卷扬机,具有安装方便,操作简单,故障率低,安全可靠等优点。当然在不同的实施例中,还可以采用电动推杆或电液推杆或液压推杆。In this embodiment, the telescoping mechanism 5 adopts an electric winch, which has the advantages of convenient installation, simple operation, low failure rate, safety and reliability. Of course, in different embodiments, an electric push rod, an electro-hydraulic push rod or a hydraulic push rod may also be used.
本实施例中,第二行走轨道8设置为单轨道,而物料输送机7设置于第二行走轨道8的单根轨道的内侧。In this embodiment, the second running track 8 is set as a single track, and the material conveyor 7 is set inside the single track of the second running track 8 .
本实施例中,第一行走轨道1与第二行走轨道8位于不同高度平面上,与之相对应的主机架3为半门式结构。当然在不同的实施例中,第一行走轨道1与第二行走轨道8也可位于同一高度平面上,同时,与之相对应的所述主机架可为门式结构。In this embodiment, the first running track 1 and the second running track 8 are located on different height planes, and the corresponding main frame 3 is a semi-gantry structure. Of course, in different embodiments, the first running track 1 and the second running track 8 can also be located on the same height plane, and meanwhile, the corresponding main frame can be a portal structure.
本实施例中,还包括PLC程控器(未画出)和超声波位置传感器(未画出),超声波位置传感器设置于悬臂式物料输送机4的自由端端头的底部,用于检测悬臂式物料输送机4和其下方堆料之间的距离;PLC程控器的输入端与超速波位置传感器连接,其输出端与伸缩机构5连接,用于接受并处理与其连接的超声波位置传感器的检测数据,并根据处理结果驱动伸缩机构5的动作。这样,通过PLC程控器和超声波位置传感器的设计,可以达到智能、自动化调节悬臂式输送机4俯仰角度来控制物料跌落高度,从而减轻操作难度,提高工作效率,并使悬臂式输送机4能够始终处于堆料的上方,无论是堆料过程中还是工作区域转换过程中,均能实现可靠安全的运行悬臂式输送机4。In this embodiment, it also includes a PLC program controller (not shown) and an ultrasonic position sensor (not shown), and the ultrasonic position sensor is arranged on the bottom of the free end of the cantilevered material conveyor 4 for detecting The distance between the conveyor 4 and the stacking material below it; the input end of the PLC program controller is connected to the overspeed wave position sensor, and its output end is connected to the telescopic mechanism 5 for receiving and processing the detection data of the ultrasonic position sensor connected thereto, And drive the action of the telescoping mechanism 5 according to the processing result. In this way, through the design of the PLC program controller and the ultrasonic position sensor, it is possible to intelligently and automatically adjust the pitch angle of the cantilever conveyor 4 to control the material drop height, thereby reducing the difficulty of operation, improving work efficiency, and enabling the cantilever conveyor 4 to always Located above the stockpiling, whether it is in the process of stockpiling or in the process of changing the working area, it can realize reliable and safe operation of the cantilever conveyor 4.
实施例2:Example 2:
如图3所示,本实施例与实施例1的不同之处在于:第二行走轨道8设置为双轨道,同时,物料输送机7设置于第二行走轨道8的两根轨道之间的位置。这样,通过双轨道的设计,可使主机架在移动过程中更加平稳可靠。As shown in Figure 3, the difference between this embodiment and Embodiment 1 is that the second walking track 8 is set as a double track, and at the same time, the material conveyor 7 is arranged at a position between the two tracks of the second walking track 8 . In this way, the design of the double rails can make the main frame more stable and reliable during the moving process.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions shall be covered by the scope of the claims of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108082954A (en) * | 2017-12-13 | 2018-05-29 | 泰富重工制造有限公司 | A kind of windrow method |
| CN108163562A (en) * | 2017-12-13 | 2018-06-15 | 泰富重工制造有限公司 | A kind of control method of the automatic stockpiling of material stocking device |
| CN113291855A (en) * | 2020-08-10 | 2021-08-24 | 湖南长天自控工程有限公司 | Material piling method and material piling device |
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2016
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108082954A (en) * | 2017-12-13 | 2018-05-29 | 泰富重工制造有限公司 | A kind of windrow method |
| CN108163562A (en) * | 2017-12-13 | 2018-06-15 | 泰富重工制造有限公司 | A kind of control method of the automatic stockpiling of material stocking device |
| CN108163562B (en) * | 2017-12-13 | 2022-01-18 | 泰富重工制造有限公司 | Automatic stacking control method of stacking device |
| CN108082954B (en) * | 2017-12-13 | 2022-04-19 | 泰富重工制造有限公司 | a method of stacking |
| CN113291855A (en) * | 2020-08-10 | 2021-08-24 | 湖南长天自控工程有限公司 | Material piling method and material piling device |
| CN113291855B (en) * | 2020-08-10 | 2023-03-10 | 湖南长天自控工程有限公司 | Material piling method and material piling device |
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