CN205662549U - Novel slewing bearing raceway does not have soft height and imitate quench machining tool - Google Patents
Novel slewing bearing raceway does not have soft height and imitate quench machining tool Download PDFInfo
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- CN205662549U CN205662549U CN201620539722.9U CN201620539722U CN205662549U CN 205662549 U CN205662549 U CN 205662549U CN 201620539722 U CN201620539722 U CN 201620539722U CN 205662549 U CN205662549 U CN 205662549U
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- 238000010791 quenching Methods 0.000 title claims abstract description 39
- 238000003754 machining Methods 0.000 title 1
- 230000000171 quenching effect Effects 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 239000007921 spray Substances 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
一种新型的回转支承滚道无软带高效淬火机床主要包括纵向轨道控制器、横向及竖向轨道控制器、感应器、喷水设备,支撑架上方安装有纵向轨道支架,纵向轨道支架中间设置有横向轨道支架,横向轨道支架端部与纵向轨道支架连接处安装有纵向轨道控制器,横向轨道支架端部下方与纵向轨道支架之间连接有滚轮,横向轨道支架前端安装有横向及竖向轨道控制器,横向及竖向轨道控制器下方连接有连接架,连接架下方安装有感应器,侧面紧挨着设置有喷水器。该淬火机床可以更好的是淬火件淬硬层首尾相连,没有软带;该淬火机床拥有两套控制系统,控制加热结构及喷水机构在空间任意移动,可以适应不同的淬火件,大大提高了淬火机床的适应能力。
A new type of high-efficiency quenching machine tool with no soft belt on the slewing bearing raceway mainly includes a longitudinal track controller, a horizontal and vertical track controller, an inductor, and a water spray device. There is a horizontal track bracket, a longitudinal track controller is installed at the connection between the end of the horizontal track bracket and the longitudinal track bracket, rollers are connected between the bottom of the horizontal track bracket and the longitudinal track bracket, and horizontal and vertical tracks are installed at the front end of the horizontal track bracket The controller is connected with a connecting frame under the horizontal and vertical track controllers, a sensor is installed under the connecting frame, and a water sprayer is arranged next to the side. The quenching machine tool can better be that the hardened layer of the quenched parts is connected end to end, without a soft belt; the quenching machine tool has two sets of control systems, which control the heating structure and the water spray mechanism to move freely in space, and can adapt to different quenched parts, greatly improving Improve the adaptability of quenching machine tools.
Description
技术领域technical field
本实用新型装置是一种淬火机床,特别是新型的回转支承滚道无软带高效淬火机床。The device of the utility model is a quenching machine tool, in particular a novel high-efficiency quenching machine tool with no soft belt on the slewing support raceway.
背景技术Background technique
钢的淬火是将钢加热到临界温度Ac3(亚共析钢)或Ac1(过共析钢)以上温度,保温一段时间,使之全部或部分奥氏体化,然后以大于临界冷却速度的冷速快冷到Ms以下进行马氏体转变的热处理工艺,目的是为了获得马氏体,以提高强度、硬度、韧性和耐磨性。随着科学技术的快速发展,现在淬火技术已经逐步取代了原先落后的淬火方法,机床控制淬火大大提高了工作效率,但是,就目前来说,淬火机床对回转支承滚道类的工件进行淬火时,用于感应加热的精确度及淬火等问题,容易造成淬火件表面出现软带现象,达不到合格标准,同时不能对不同的淬火件进行感应加热淬火,适应性不强。The quenching of steel is to heat the steel to a temperature above the critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), keep it warm for a period of time to make it fully or partially austenitized, and then cool it at a temperature greater than the critical cooling rate. The heat treatment process of rapid cooling to below Ms for martensite transformation is to obtain martensite to improve strength, hardness, toughness and wear resistance. With the rapid development of science and technology, the quenching technology has gradually replaced the original backward quenching method, and the machine tool control quenching has greatly improved the work efficiency. , for problems such as the accuracy of induction heating and quenching, it is easy to cause soft bands on the surface of the quenched parts, which cannot meet the qualified standards. At the same time, induction heating and quenching cannot be performed on different quenched parts, and the adaptability is not strong.
发明内容Contents of the invention
针对以上不足,本实用新型装置提供了一种新型的回转支承滚道无软带高效淬火机床。In view of the above deficiencies, the utility model device provides a new high-efficiency quenching machine tool with no soft belt on the slewing bearing raceway.
本实用新型装置主要包括纵向轨道控制器、横向及竖向轨道控制器、感应器、喷水器,支撑架上方安装有纵向轨道支架,纵向轨道支架中间设置有横向轨道支架,横向轨道支架端部与纵向轨道支架连接处安装有纵向轨道控制器,横向轨道支架端部下方与纵向轨道支架之间连接有滚轮,横向轨道支架前端安装有横向及竖向轨道控制器,横向及竖向轨道控制器下方连接有连接架,连接架下方安装有感应器,侧面紧挨着设置有喷水器,感应器紧挨着淬火件,淬火件固定在固定架上表面。The device of the utility model mainly includes a longitudinal track controller, a horizontal and vertical track controller, an inductor, and a sprinkler. A longitudinal track support is installed above the support frame. A longitudinal track controller is installed at the connection with the longitudinal track support, and a roller is connected between the bottom of the transverse track support and the longitudinal track support. The front end of the transverse track support is installed with a horizontal and vertical track controller, and The bottom is connected with a connecting frame, an inductor is installed under the connecting frame, a water sprayer is arranged next to the side, the inductor is next to the quenching part, and the quenching part is fixed on the upper surface of the fixed frame.
本使用新型装置包括如下技术方案:将淬火件固定安装在固定架上表面,将感应器及喷水器调整到淬火件表面一定距离处,用电脑等设备编好程序,从而通过纵向轨道控制器及横向及竖向轨道控制器控制感应器、喷水器的运动,大大提高了精确度,可以适用于不同直径与高度的工件,通入冷却水及电源,对淬火件进行淬火。The new device includes the following technical solutions: fix the quenching parts on the upper surface of the fixed frame, adjust the sensor and water sprayer to a certain distance from the surface of the quenching parts, and use computers and other equipment to program well, so that through the longitudinal track controller And the horizontal and vertical track controllers control the movement of sensors and sprinklers, which greatly improves the accuracy. It can be applied to workpieces of different diameters and heights, and the cooling water and power supply are connected to quench the quenched parts.
本实用新型装置所提供的技术方案带来的优点和积极效果:Advantages and positive effects brought by the technical solution provided by the utility model device:
1)、该淬火机床可以更好的是淬火件淬硬层首尾相连,没有软带;1), the quenching machine tool can be better that the hardened layer of the quenched part is connected end to end, and there is no soft belt;
2)、该淬火机床拥有两套控制系统,控制加热结构及喷水器在空间任意移动,可以适应不同的淬火件,大大提高了淬火机床的适应能力,提高了工作效率及利用价值。2) The quenching machine tool has two sets of control systems, which can control the heating structure and the sprinkler to move freely in space, and can adapt to different quenching parts, greatly improving the adaptability of the quenching machine tool, improving work efficiency and utilization value.
附图说明Description of drawings
下面结合附图和实施例对本实用新型装置进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model device is further described.
图1是本实用装置一个优选实施例的立体图。Fig. 1 is a perspective view of a preferred embodiment of the utility device.
图中1、支撑架;2、纵向轨道支架;3、滚轮;4、纵向轨道控制器;5、横向轨道支架;6、横向及竖向轨道控制器;7、连接架;8、感应器;9、喷水器;10、淬火件;11、固定架。In the figure 1. Support frame; 2. Longitudinal track support; 3. Roller; 4. Longitudinal track controller; 5. Horizontal track support; 6. Horizontal and vertical track controller; 7. Connecting frame; 8. Sensor; 9. Sprinkler; 10. Quenching parts; 11. Fixing frame.
具体实施方式detailed description
在图1中,一种新型的回转支承滚道无软带高效淬火机床主要包括纵向轨道控制器(4)、横向及竖向轨道控制器(6)、感应器(8)、喷水器(9),支撑架(1)上方安装有纵向轨道支架(2),纵向轨道支架(2)中间设置有横向轨道支架(5),横向轨道支架(5)端部与纵向轨道支架(2)连接处安装有纵向轨道控制器(4),控制工作部件轨道移动,横向轨道支架(5)端部下方与纵向轨道支架(2)之间连接有滚轮(3),横向轨道支架(5)前端安装有横向及竖向轨道控制器(6),控制工作部件横向及竖向移动,横向及竖向轨道控制器(6)下方连接有连接架(7),连接感应器(8)及喷水器(9),连接架(7)下方安装有感应器(8),对工件进行感应加热,侧面紧挨着设置有喷水器(9),对感应加热后的工件进行冷却,感应器(8)紧挨着淬火件(10),淬火件(10)固定在固定架(11)上表面,支撑淬火件(10)。In Fig. 1, a new type of high-efficiency quenching machine tool with no soft belt for slewing bearing raceway mainly includes longitudinal track controller (4), horizontal and vertical track controller (6), sensor (8), water sprayer ( 9), a longitudinal rail bracket (2) is installed above the support frame (1), a horizontal rail bracket (5) is arranged in the middle of the longitudinal rail bracket (2), and the end of the horizontal rail bracket (5) is connected with the longitudinal rail bracket (2) A longitudinal rail controller (4) is installed at the center to control the rail movement of the working parts. A roller (3) is connected between the bottom of the horizontal rail bracket (5) and the longitudinal rail bracket (2). The front end of the horizontal rail bracket (5) is installed There are horizontal and vertical track controllers (6) to control the horizontal and vertical movement of the working parts. The horizontal and vertical track controllers (6) are connected to the connecting frame (7) below the sensor (8) and the sprinkler (9), an inductor (8) is installed below the connecting frame (7), and the workpiece is heated by induction, and a water sprayer (9) is arranged next to the side to cool the workpiece after induction heating, and the inductor (8) ) is next to the quenching part (10), and the quenching part (10) is fixed on the upper surface of the fixing frame (11) to support the quenching part (10).
在图1所示实施中,将淬火件(10)固定安装在固定架(11)上表面,将感应器(8)及喷水器(9)调整到淬火件(10)表面一定距离处,用电脑等设备编好程序,从而通过纵向轨道控制器(4)及横向及竖向轨道控制器(6)控制感应器(8)、喷水器(9)的运动,大大提高了精确度,保证了工件表面温度的均匀性及冷却的均匀性,从而避免了滚道表面出现软带,可以适用于不同直径与高度的工件,通入冷却水及电源,对淬火件(10)进行淬火。In the implementation shown in Figure 1, the quenching part (10) is fixedly installed on the upper surface of the fixed frame (11), and the inductor (8) and water spray (9) are adjusted to a certain distance on the surface of the quenching part (10), Compile the program with a computer and other equipment, thereby controlling the movement of the sensor (8) and the sprinkler (9) through the longitudinal track controller (4) and the horizontal and vertical track controller (6), which greatly improves the accuracy. The uniformity of surface temperature and cooling of the workpiece is guaranteed, thereby avoiding soft bands on the surface of the raceway, applicable to workpieces of different diameters and heights, and cooling water and power supply are introduced to quench the quenching part (10).
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620539722.9U CN205662549U (en) | 2016-06-03 | 2016-06-03 | Novel slewing bearing raceway does not have soft height and imitate quench machining tool |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620539722.9U CN205662549U (en) | 2016-06-03 | 2016-06-03 | Novel slewing bearing raceway does not have soft height and imitate quench machining tool |
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| CN205662549U true CN205662549U (en) | 2016-10-26 |
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| CN201620539722.9U Expired - Fee Related CN205662549U (en) | 2016-06-03 | 2016-06-03 | Novel slewing bearing raceway does not have soft height and imitate quench machining tool |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108193025A (en) * | 2018-02-05 | 2018-06-22 | 洛阳新强联回转支承股份有限公司 | A kind of process for quenching without soft band revolution splicing sleeve circle |
| CN110144449A (en) * | 2019-06-24 | 2019-08-20 | 恒进感应科技(十堰)股份有限公司 | A kind of quenching apparatus for pivoting support raceway without soft band |
| CN114752737A (en) * | 2022-03-24 | 2022-07-15 | 安徽文君自动化科技股份有限公司 | Slewing bearing does not have whole quenching machine tool machine arm in soft area |
-
2016
- 2016-06-03 CN CN201620539722.9U patent/CN205662549U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108193025A (en) * | 2018-02-05 | 2018-06-22 | 洛阳新强联回转支承股份有限公司 | A kind of process for quenching without soft band revolution splicing sleeve circle |
| CN110144449A (en) * | 2019-06-24 | 2019-08-20 | 恒进感应科技(十堰)股份有限公司 | A kind of quenching apparatus for pivoting support raceway without soft band |
| CN110144449B (en) * | 2019-06-24 | 2024-01-23 | 恒进感应科技(十堰)股份有限公司 | Quenching equipment for slewing bearing roller path without soft belt |
| CN114752737A (en) * | 2022-03-24 | 2022-07-15 | 安徽文君自动化科技股份有限公司 | Slewing bearing does not have whole quenching machine tool machine arm in soft area |
| CN114752737B (en) * | 2022-03-24 | 2025-11-14 | 安徽文君自动化科技股份有限公司 | A slewing bearing-free integral quenching machine tool arm |
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Granted publication date: 20161026 Termination date: 20170603 |
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