CN205660435U - A flexible clamp for quick -witted casket - Google Patents
A flexible clamp for quick -witted casket Download PDFInfo
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- CN205660435U CN205660435U CN201620522521.8U CN201620522521U CN205660435U CN 205660435 U CN205660435 U CN 205660435U CN 201620522521 U CN201620522521 U CN 201620522521U CN 205660435 U CN205660435 U CN 205660435U
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- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- UPLPHRJJTCUQAY-WIRWPRASSA-N 2,3-thioepoxy madol Chemical compound C([C@@H]1CC2)[C@@H]3S[C@@H]3C[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@](C)(O)[C@@]2(C)CC1 UPLPHRJJTCUQAY-WIRWPRASSA-N 0.000 description 1
- 244000309464 bull Species 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工技术领域,尤其涉及一种用于机匣的柔性夹具。The utility model relates to the technical field of mechanical processing, in particular to a flexible clamp for a casing.
背景技术Background technique
机匣是一种大型薄壁回转零件,在加工过程中,由于尺寸较大、难以自动定心且夹紧力难以控制,极易出现偏心、薄壁变形等情况,严重影响加工精度。The casing is a large thin-walled rotary part. During the processing, due to its large size, difficulty in self-centering and difficulty in controlling the clamping force, it is prone to eccentricity and thin-wall deformation, which seriously affects the processing accuracy.
实用新型内容Utility model content
为了克服上述技术问题,本实用新型提供了一种用于机匣的柔性夹具,实现自动定心,且避免工件偏心或受到过大的夹紧力而影响加工精度。In order to overcome the above-mentioned technical problems, the utility model provides a flexible clamp for the casing, which realizes automatic centering and prevents the machining accuracy from being affected by eccentricity or excessive clamping force of the workpiece.
本实用新型解决其技术问题采取的技术方案是一种用于机匣的柔性夹具,包括底座、夹具体、压板组件、伺服夹紧装置、带平面矩形螺纹的大齿轮、小齿轮,其特征在于,所述底座的两端有安装孔,所述夹具体通过螺纹连接固定在底座中部,所述压板组件通过螺纹连接安装在夹具体的上表面,所述伺服夹紧装置安装在夹具体的上表面,所述带平面矩形螺纹的大齿轮布置于底座和夹具体中间、与伺服夹紧装置通过平面矩形螺纹配合、与小齿轮进行齿轮配合,所述小齿轮有三个,均布在带平面矩形螺纹的大齿轮的周围、进行齿轮配合。The technical solution adopted by the utility model to solve the technical problem is a flexible clamp for the casing, including a base, a clamp body, a pressing plate assembly, a servo clamping device, a large gear with a plane rectangular thread, and a pinion, which is characterized in that , there are installation holes at both ends of the base, the clamp body is fixed in the middle of the base through threaded connection, the pressure plate assembly is installed on the upper surface of the clamp body through threaded connection, and the servo clamping device is installed on the upper surface of the clamp body On the surface, the large gear with a flat rectangular thread is arranged between the base and the clamp body, cooperates with the servo clamping device through a flat rectangular thread, and cooperates with the pinion. There are three small gears, which are evenly distributed on the flat rectangular Around the large gear of the thread, the gears are fitted.
进一步地,所述夹具体包括滑槽、连接孔,所述滑槽有三个,均布于夹具体上,用于承载伺服夹紧装置、可使伺服夹紧装置在上面移动,所述连接孔有三个,均布于夹具体上,与压板组件相连。Further, the clamp body includes a chute and a connection hole. There are three chute slots, which are evenly distributed on the clamp body, and are used to carry the servo clamping device and allow the servo clamping device to move on it. The connection holes There are three, which are evenly distributed on the clamp body and connected with the pressing plate assembly.
进一步地,所述压板组件包括压板、销孔、定位销、螺栓孔、固定螺栓,所述压板对工件起压紧作用,所述销孔在压板端头,所述定位销通过销孔后固定工件,所述螺栓孔有三个、使压板组件可调,所述固定螺栓通过螺栓孔与夹具体相连、用于固定压板。Further, the pressing plate assembly includes a pressing plate, a pin hole, a positioning pin, a bolt hole, and a fixing bolt, the pressing plate acts to compress the workpiece, the pin hole is at the end of the pressing plate, and the positioning pin is fixed after passing through the pin hole For the workpiece, there are three bolt holes to make the pressing plate assembly adjustable, and the fixing bolts are connected with the clamp body through the bolt holes for fixing the pressing plate.
进一步地,所述伺服夹紧装置包括液压缸底座、弧形压头、弹性联轴器、伺服液压缸。所述液压缸底座安装在夹具体上,下端的滑道可在带平面矩形螺纹的大齿轮上移动,所述伺服液压缸通过螺纹连接安装在液压缸底座上,所述弧形压头通过弹性联轴器与伺服液压缸相连、弧度与所需夹紧工件的弧度相同。Further, the servo clamping device includes a hydraulic cylinder base, an arc-shaped pressure head, an elastic coupling, and a servo hydraulic cylinder. The base of the hydraulic cylinder is installed on the clamp body, the slideway at the lower end can move on the large gear with flat rectangular thread, the servo hydraulic cylinder is installed on the base of the hydraulic cylinder through threaded connection, and the arc pressure head is elastically The coupling is connected with the servo hydraulic cylinder, and the arc is the same as that of the workpiece to be clamped.
本实用新型的有益效果:有自动定心作用,能够根据工件尺寸进行调节,从而加持不同尺寸的工件,而且通过伺服夹紧装置可对加紧力进行微调,增加了夹具的柔性。The beneficial effect of the utility model: it has automatic centering function, can be adjusted according to the workpiece size, thereby clamping workpieces of different sizes, and the clamping force can be fine-tuned through the servo clamping device, which increases the flexibility of the clamp.
附图说明Description of drawings
图1为本实用新型的立体结构图;Fig. 1 is the three-dimensional structural diagram of the present utility model;
图2为本实用新型的部件2的立体结构图;Fig. 2 is the three-dimensional structural diagram of parts 2 of the present utility model;
图3为本实用新型的部件3的立体结构图;Fig. 3 is the three-dimensional structural diagram of part 3 of the present utility model;
图4为本实用新型的部件4的立体结构图;Fig. 4 is the three-dimensional structural diagram of part 4 of the present utility model;
图5为本实用新型的零件5与零件6相配合的立体结构图;Fig. 5 is the three-dimensional structure diagram that part 5 of the present utility model cooperates with part 6;
图6为本实用新型的装夹示意图;Fig. 6 is a schematic diagram of clamping of the utility model;
图中:1底座、2夹具体、3压板组件、4伺服夹紧装置、5带平面矩形螺纹的大齿轮、6小齿轮、7工件、21滑槽、22连接孔、31压板、32销孔、33定位销、34螺栓孔、35固定螺栓、41液压缸底座、42弧形压头、43弹性联轴器、44伺服液压缸。In the figure: 1 base, 2 clamp body, 3 pressure plate assembly, 4 servo clamping device, 5 large gear with flat rectangular thread, 6 small gear, 7 workpiece, 21 chute, 22 connection hole, 31 pressure plate, 32 pin hole , 33 positioning pins, 34 bolt holes, 35 fixing bolts, 41 hydraulic cylinder base, 42 arc pressure head, 43 elastic coupling, 44 servo hydraulic cylinder.
具体实施方式detailed description
参照说明书附图1至附图6对本实用新型作以下详细地说明。The utility model is described in detail below with reference to accompanying drawing 1 to accompanying drawing 6 of specification sheet.
一种用于机匣的柔性夹具,包括底座1、夹具体2、压板组件3、伺服夹紧装置4、带平面矩形螺纹的大齿轮5、小齿轮6,其特征在于,所述底座1的两端有安装孔,所述夹具体2通过螺纹连接固定在底座1中部,所述压板组件3通过螺纹连接安装在夹具体2的上表面,所述伺服夹紧装置4安装在夹具体2的上表面,所述带平面矩形螺纹的大齿轮5布置于底座1和夹具体2中间、与伺服夹紧装置4通过平面矩形螺纹配合、与小齿轮6进行齿轮配合,所述小齿轮6有三个,均布在带平面矩形螺纹的大齿轮5的周围、进行齿轮配合。A flexible clamp for a casing, comprising a base 1, a clamp body 2, a pressing plate assembly 3, a servo clamping device 4, a large gear 5 with a flat rectangular thread, and a pinion 6, characterized in that the base 1 There are installation holes at both ends, the clamp body 2 is fixed on the middle part of the base 1 through threaded connection, the pressure plate assembly 3 is installed on the upper surface of the clamp body 2 through threaded connection, and the servo clamping device 4 is installed on the bottom of the clamp body 2 On the upper surface, the large gear 5 with a flat rectangular thread is arranged between the base 1 and the clamp body 2, cooperates with the servo clamping device 4 through a flat rectangular thread, and cooperates with the pinion 6. The pinion 6 has three , are evenly distributed around the bull gear 5 with plane rectangular thread, and carry out gear fit.
进一步地,所述夹具体2包括滑槽21、连接孔22,所述滑槽21有三个,均布于夹具体2上,用于承载伺服夹紧装置4、可使伺服夹紧装置4在上面移动,所述连接孔22有三个,均布于夹具体2上,与压板组件3相连。Further, the clamp body 2 includes a chute 21 and a connecting hole 22. There are three chute 21, which are evenly distributed on the clamp body 2, and are used to carry the servo clamping device 4, so that the servo clamping device 4 can be placed on the Moving above, there are three connecting holes 22 , which are evenly distributed on the clamp body 2 and connected with the pressing plate assembly 3 .
进一步地,所述压板组件3包括压板31、销孔32、定位销33、螺栓孔34、固定螺栓35,所述压板31对工件7起压紧作用,所述销孔32在压板31端头,所述定位销33通过销孔32后固定工件7,所述螺栓孔34有三个、使压板组件3可调,所述固定螺栓35通过螺栓孔34与夹具体2相连、用于固定压板31。Further, the pressure plate assembly 3 includes a pressure plate 31, a pin hole 32, a positioning pin 33, a bolt hole 34, and a fixing bolt 35. The pressure plate 31 acts to compress the workpiece 7, and the pin hole 32 is located at the end of the pressure plate 31. , the positioning pin 33 fixes the workpiece 7 through the pin hole 32, the bolt hole 34 has three, so that the pressure plate assembly 3 can be adjusted, and the fixing bolt 35 is connected with the clamp body 2 through the bolt hole 34, and is used to fix the pressure plate 31 .
进一步地,所述伺服夹紧装置4包括液压缸底座41、弧形压头42、弹性联轴器43、伺服液压缸44。所述液压缸底座41安装在夹具体2上,下端的滑道可在带平面矩形螺纹的大齿轮5上移动,所述伺服液压缸44通过螺纹连接安装在液压缸底座41上,所述弧形压头42通过弹性联轴器43与伺服液压缸44相连、弧度与所需夹紧工件7的弧度相同。Further, the servo clamping device 4 includes a hydraulic cylinder base 41 , an arc-shaped pressure head 42 , an elastic coupling 43 , and a servo hydraulic cylinder 44 . The hydraulic cylinder base 41 is installed on the clamp body 2, and the slideway at the lower end can move on the large gear 5 with a flat rectangular thread. The servo hydraulic cylinder 44 is installed on the hydraulic cylinder base 41 through a threaded connection. The shape indenter 42 is connected with the servo hydraulic cylinder 44 through an elastic coupling 43, and the radian is the same as that of the workpiece 7 to be clamped.
工件7装夹过程中,首先将工件7放置在夹具体2中间,压板组件3的销孔32与工件7底端孔的中心线重合,定位销33通过销孔32对工件7定位,根据工件7尺寸,选择合适的螺栓孔34,之后通过固定螺栓35与夹具体2上的连接孔22相连对压板31进行固定,接着转动小齿轮6,使与之配合的带平面矩形螺纹的大齿轮5转动,带动液压缸底座41在夹具体2的滑槽21内移动,从而对伺服夹紧装置4进行大范围的径向移动,当弧形夹头42与工件7接触时停止小齿轮6的转动,然后将底座1放置在机床工作台上,通过底座1两端的安装孔对底座1进行固定,固定好后对工件7进行加工,在加工过程中,随着机床刀具对工件7不同部位进行加工,伺服液压缸44进行伺服移动,通过弹性联轴器43改变弧形压头42对工件7的夹紧力,从而避免对工件7夹紧力过大或过小而降低加工精度甚至对工件7造成破坏。During the clamping process of the workpiece 7, the workpiece 7 is first placed in the middle of the clamp body 2, the pin hole 32 of the pressure plate assembly 3 coincides with the center line of the bottom hole of the workpiece 7, and the positioning pin 33 positions the workpiece 7 through the pin hole 32. 7 size, select the appropriate bolt hole 34, and then connect the connecting hole 22 on the clamp body 2 through the fixing bolt 35 to fix the pressure plate 31, and then turn the pinion 6 to make the large gear 5 with a flat rectangular thread matched with it Rotate to drive the hydraulic cylinder base 41 to move in the chute 21 of the clamp body 2, so as to move the servo clamping device 4 in a large range radially, and stop the rotation of the pinion 6 when the arc-shaped chuck 42 contacts the workpiece 7 , and then place the base 1 on the machine tool workbench, fix the base 1 through the mounting holes at both ends of the base 1, and process the workpiece 7 after being fixed. , the servo hydraulic cylinder 44 performs servo movement, and the clamping force of the arc-shaped indenter 42 on the workpiece 7 is changed through the elastic coupling 43, so as to avoid reducing the machining accuracy or even affecting the workpiece 7 due to excessive or too small clamping force on the workpiece 7 cause havoc.
以上所述,仅为本实用新型的具体实施方式,熟悉本领域的技术人员在本实用新型揭露的范围内,可轻易想到的变化,都应涵盖在本实用新型的保护范围之内。The above descriptions are only specific implementations of the present utility model, and changes that can be easily conceived by those skilled in the art within the disclosed scope of the present utility model shall be covered within the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105855961A (en) * | 2016-06-01 | 2016-08-17 | 济南大学 | Flexible fixture for case |
CN111922759A (en) * | 2020-10-13 | 2020-11-13 | 烟台贝伦环保科技有限公司 | Workpiece fixing device for vertical machining center |
-
2016
- 2016-06-01 CN CN201620522521.8U patent/CN205660435U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105855961A (en) * | 2016-06-01 | 2016-08-17 | 济南大学 | Flexible fixture for case |
CN111922759A (en) * | 2020-10-13 | 2020-11-13 | 烟台贝伦环保科技有限公司 | Workpiece fixing device for vertical machining center |
CN111922759B (en) * | 2020-10-13 | 2021-03-02 | 常德市金艺机械制造有限公司 | Workpiece fixing device for vertical machining center |
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