CN205651346U - Novel intelligence electric power overhaul machine people - Google Patents

Novel intelligence electric power overhaul machine people Download PDF

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CN205651346U
CN205651346U CN201620289189.5U CN201620289189U CN205651346U CN 205651346 U CN205651346 U CN 205651346U CN 201620289189 U CN201620289189 U CN 201620289189U CN 205651346 U CN205651346 U CN 205651346U
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arm
main
main body
robot
motor
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王宜泽
赵焕焕
杨晓帆
和壮
武彤
刘翔宇
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Zhengzhou University
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Abstract

新型智能电力检修机器人,包括:上臂、钢丝轮盒、连接螺栓、下臂、第一级活动臂、连接销、伺服电机、主机体、等离子显示器、操控面板、旋转盘、支杆、主控箱、散热板珊、插头、第三级活动臂、机械手、彩色摄像头、主臂、蜂鸣器、旋转轴、电机、无线收发器、底座、换向器、滚轮、驱动马达、底盘履带,本实用新型提供了一种新型智能电力检修机器人,设计合理,结构简单,具有运作高效,操作简单,实用性强等优点,克服了一般检修机器人不能直接采集清晰的作业环境图像信息,不便于人员远程监控机器人的检修状况的问题,本装置市场潜力大,可以在市场上进行推广。

A new type of intelligent electric maintenance robot, including: upper arm, wire wheel box, connecting bolt, lower arm, first-stage movable arm, connecting pin, servo motor, main body, plasma display, control panel, rotating disc, pole, main control box , heat sink, plug, third-stage movable arm, manipulator, color camera, main arm, buzzer, rotating shaft, motor, wireless transceiver, base, commutator, roller, drive motor, chassis crawler, this utility model The new type provides a new type of intelligent electric power maintenance robot, which is reasonable in design, simple in structure, efficient in operation, simple in operation, and strong in practicability. For the problem of the maintenance status of the robot, the device has great market potential and can be promoted in the market.

Description

新型智能电力检修机器人A new type of intelligent power maintenance robot

技术领域 technical field

本实用新型涉及一种新型智能电力检修机器人,属于智能电力检修机器人设计应用领域。 The utility model relates to a novel intelligent electric power maintenance robot, which belongs to the design application field of the intelligent electric power maintenance robot.

背景技术 Background technique

现今,大型电力设备仍然由人员进行检修,存在检修繁琐、危险性大的缺陷,而且人员检修技术有限,活动的空间局限性大,导致检修的效果不佳;一般检修机器人的机械臂都使用普通直流电机驱动,因电机的差稳定性导致机器人的活动构件间容易卡死,进而设备出现严重的故障,而且机器人使用的液晶显示器容易受到外端高压电磁的干扰,导致显示的数据信息不稳定,使用性能不佳。 Today, large-scale electrical equipment is still overhauled by personnel, which has the disadvantages of cumbersome and dangerous maintenance, and personnel maintenance technology is limited, and the space for activities is limited, resulting in poor maintenance results; the mechanical arms of general maintenance robots use ordinary Driven by a DC motor, due to the poor stability of the motor, the moving parts of the robot are easily stuck, and the equipment has serious failures, and the liquid crystal display used by the robot is easily interfered by the external high-voltage electromagnetic, resulting in unstable data information displayed. Poor usage performance.

为此,设计一种新型智能电力检修机器人,能够取代人员进行高空、高压检修作业,避免操作繁琐,减小危险性,且具有检修灵活性高、空间范围大、内部传动平稳、信息显示稳定、远程图像监控、移动平稳可靠等优点,使用安全可靠,符合实际需求。 To this end, a new type of intelligent power maintenance robot is designed, which can replace personnel in high-altitude and high-voltage maintenance operations, avoid cumbersome operations, reduce danger, and has high maintenance flexibility, large space range, stable internal transmission, and stable information display. With the advantages of remote image monitoring, stable and reliable movement, etc., it is safe and reliable to use and meets actual needs.

发明内容 Contents of the invention

本实用新型的目的是提供一种新型智能电力检修机器人。 The purpose of the utility model is to provide a novel intelligent power maintenance robot.

本实用新型解决其技术问题所采用的技术方案是:新型智能电力检修机器人,包括:上臂、钢丝轮盒、连接螺栓、下臂、第一级活动臂、连接销、伺服电机、主机体、等离子显示器、操控面板、旋转盘、支杆、主控箱、散热板珊、插头、第三级活动臂、机械手、彩色摄像头、主臂、蜂鸣器、旋转轴、电机、无线收发器、底座、换向器、滚轮、驱动马达、底盘履带,其特征在于:智能电力检修机器人的电机通过旋转轴连接旋转盘,旋转盘上安装主机体,伺服电机连接主臂,主臂通过连接销连接第一级活动臂,第三级活动臂上安装机械手,上臂通过连接螺栓连接下臂,上臂与下臂连接处安装钢丝轮盒,电机工作产生的动力通过旋转轴带动旋转盘进行旋转作业,旋转盘转动后带动主机体稳定旋转,伺服电机工作产生的动力带动主臂进行运动,连接销使主臂与第一级活动臂之间的连接更加稳固灵活,第三级活动臂工作后带动机械手进行检修作业,连接螺栓作业使上臂与下臂之间的连接更加的紧密与灵活,调节钢丝轮盒中钢丝的长度来控制上臂与下臂的伸长和缩短;彩色摄像头连接无线收发器,主机体上安装等离子显示器、蜂鸣器、操控面板与插头,驱动马达连接安装在底座下方的滚轮与底盘履带,滚轮连接换向器,主控箱上安装散热板珊,彩色摄像头精确采集清晰的作业环境图像信息并通过无线收发器发送给控制室内的电脑终端,等离子显示器工作使主机体精确显示稳定可靠的数据信息,蜂鸣器作业使主机体进行报警作业,用户操作操控面板控制主机体中部件的工作,插头接通外部电源后为主机体进行供电,驱动马达作业带动滚轮与底盘履带进行行驶作业从而带动底座进行运动并通过换向器进行导向,散热板珊的工作使主控箱进行气体的对流。 The technical solution adopted by the utility model to solve the technical problems is: a new intelligent power maintenance robot, including: upper arm, steel wire wheel box, connecting bolt, lower arm, first-stage movable arm, connecting pin, servo motor, main body, plasma Display, control panel, rotating disk, pole, main control box, heat sink, plug, third-level movable arm, manipulator, color camera, main arm, buzzer, rotating shaft, motor, wireless transceiver, base, Commutator, roller, drive motor, chassis crawler, characterized in that: the motor of the intelligent electric maintenance robot is connected to the rotating disk through the rotating shaft, the main body is installed on the rotating disk, the servo motor is connected to the main arm, and the main arm is connected to the first arm through the connecting pin. The movable arm of the first stage, the manipulator is installed on the movable arm of the third stage, the upper arm is connected to the lower arm through the connecting bolt, and the wire wheel box is installed at the connection between the upper arm and the lower arm, and the power generated by the motor works through the rotating shaft to drive the rotating disc to rotate. After that, it drives the main body to rotate stably, and the power generated by the servo motor drives the main arm to move. The connecting pin makes the connection between the main arm and the first-stage movable arm more stable and flexible. After the third-stage movable arm works, it drives the manipulator to carry out maintenance work , the connection bolt operation makes the connection between the upper arm and the lower arm more tight and flexible, adjust the length of the steel wire in the wire wheel box to control the elongation and shortening of the upper arm and the lower arm; the color camera is connected to the wireless transceiver, installed on the main body Plasma display, buzzer, control panel and plugs, drive motor connected with rollers installed under the base and chassis crawler, rollers connected with commutator, heat sink installed on the main control box, color camera accurately collects clear image information of the working environment And send it to the computer terminal in the control room through the wireless transceiver. The plasma display works to make the main body accurately display stable and reliable data information. The buzzer works to make the main body perform alarm operations. After the plug is connected to the external power supply, the main body is powered, and the driving motor drives the rollers and the chassis crawler to drive the base to move and guide through the commutator. The work of the heat sink makes the main control box convect the gas.

本实用新型的有益效果是:检修作业部分可随旋转盘稳定旋转,从而保障机器人可全方位的旋转作业,增大机器人作业的灵活性;通过等离子显示器精确显示稳定可靠的数据信息,不会受到外端高压电磁的干扰;通过彩色摄像头精确采集清晰的作业环境图像信息,便于人员远程监控机器人的检修状况;在恶劣的农田、山地等作业路面上平稳移动,保障设备作业稳定可靠。 The beneficial effects of the utility model are: the maintenance operation part can rotate stably with the rotating disk, thereby ensuring that the robot can rotate in all directions and increasing the flexibility of the robot operation; the stable and reliable data information can be accurately displayed through the plasma display without being affected by External high-voltage electromagnetic interference; the color camera accurately collects clear image information of the working environment, which is convenient for personnel to remotely monitor the maintenance status of the robot; it moves smoothly on harsh farmland, mountainous and other working roads to ensure stable and reliable operation of the equipment.

附图说明 Description of drawings

图1为新型智能电力检修机器人。 Figure 1 is a new intelligent power maintenance robot.

具体实施方式 detailed description

下面结合附图对本实用新型智能电力检修机器人作进一步说明。 Below in conjunction with accompanying drawing, the intelligent power maintenance robot of the utility model is further described.

图1中,1—上臂,2—钢丝轮盒,3—连接螺栓,4—下臂,5—第一级活动臂,6—连接销,7—伺服电机,8—主机体,9—等离子显示器,10—操控面板,11—旋转盘,12—支杆,13—主控箱,14—散热板珊,15—插头,16—第三级活动臂,17—机械手,18—彩色摄像头,19—主臂,20—蜂鸣器,21—旋转轴,22—电机,23—无线收发器,24—底座,25—换向器,26—滚轮,27—驱动马达,28—底盘履带。 In Figure 1, 1—upper arm, 2—steel wheel box, 3—connecting bolt, 4—lower arm, 5—first-stage movable arm, 6—connecting pin, 7—servo motor, 8—main body, 9—plasma Display, 10—control panel, 11—rotating disk, 12—support rod, 13—main control box, 14—heat sink, 15—plug, 16—third-level movable arm, 17—manipulator, 18—color camera, 19—main arm, 20—buzzer, 21—rotary shaft, 22—motor, 23—wireless transceiver, 24—base, 25—commutator, 26—roller, 27—drive motor, 28—chassis crawler.

智能电力检修机器人的上臂1、下臂4与钢丝轮盒2组成自动调节作业机械臂长度,增大其检修的空间范围,保障检修效果可靠。旋转盘11稳定旋转保障机器人可全方位的旋转作业,增大机器人作业的灵活性。伺服电机7带动,保障机器人的各活动构件间能够平稳运动,保护设备安全。等离子显示器9精确显示稳定可靠的数据信息,不会受到外端高压电磁的干扰。彩色摄像头18精确采集清晰的作业环境图像信息,便于人员远程监控机器人的检修状况。连接销6与连接螺栓3使装置中部件之间的连接更加的紧密与灵活。主机体8为装置的基体。操控面板10用户通过操作控制装置中部件的运转。插头15接通外部电源后为装置进行供电。无线收发器23通过无线信号对信息进行传输。底座24为装置的基底。滚轮26与底盘履带组成的行驶部件在恶劣的农田、山地等作业路面上平稳移动,保障设备作业稳定可靠。 The upper arm 1, the lower arm 4 and the wire wheel box 2 of the intelligent power maintenance robot automatically adjust the length of the operating manipulator, increase the space range for its maintenance, and ensure reliable maintenance results. The stable rotation of the rotating disk 11 ensures that the robot can rotate in all directions, increasing the flexibility of the robot's operation. Driven by the servo motor 7, it is ensured that each movable component of the robot can move smoothly and protect the safety of the equipment. The plasma display 9 accurately displays stable and reliable data information, and will not be interfered by external high-voltage electromagnetics. The color camera 18 accurately collects clear image information of the working environment, which is convenient for personnel to remotely monitor the maintenance status of the robot. The connection pin 6 and the connection bolt 3 make the connection between the components in the device more compact and flexible. The main body 8 is the base of the device. The operation panel 10 is operated by the user to control the operation of the components in the device. After the plug 15 is connected to the external power supply, the device is powered. The wireless transceiver 23 transmits information through wireless signals. Base 24 is the base of the device. The running parts composed of rollers 26 and chassis crawlers move smoothly on harsh farmland, mountainous and other working roads, ensuring stable and reliable operation of the equipment.

智能电力检修机器人的电机22通过旋转轴21连接旋转盘11,旋转盘11上安装主机体8,伺服电机7连接主臂19,主臂19通过连接销6连接第一级活动臂5,第三级活动臂16上安装机械手17,上臂1通过连接螺栓3连接下臂4,上臂1与下臂4连接处安装钢丝轮盒2;彩色摄像头18连接无线收发器23,主机体8上安装等离子显示器9、蜂鸣器20、操控面板10与插头15,驱动马达27连接安装在底座24下方的滚轮26与底盘履带28,滚轮26连接换向器25,主控箱13上安装散热板珊14。 The motor 22 of the intelligent power maintenance robot is connected to the rotating disk 11 through the rotating shaft 21, the main body 8 is installed on the rotating disk 11, the servo motor 7 is connected to the main arm 19, and the main arm 19 is connected to the first-stage movable arm 5 through the connecting pin 6, and the third Manipulator 17 is installed on the movable arm 16 of the stage, upper arm 1 is connected with lower arm 4 by connecting bolt 3, and wire wheel box 2 is installed at the junction of upper arm 1 and lower arm 4; Color camera 18 is connected with wireless transceiver 23, and plasma display is installed on the main body 8 9. Buzzer 20, control panel 10 and plug 15, drive motor 27 are connected with roller 26 and chassis crawler 28 installed on the bottom of base 24, roller 26 is connected with commutator 25, and heat dissipation plate Shan 14 is installed on the main control box 13.

在使用时旋转盘11上安装有主机体8,可随旋转盘11稳定旋转,从而保障机器人可全方位的旋转作业,增大机器人作业的灵活性。机器人的主机体8顶部安装有主臂19,且主臂19上安装有由第一级活动臂5、第二级活动臂、第三级活动臂16通过连接销6连接构成的机械臂,其中第二级活动臂采用由上臂1、下臂4通过钢丝轮盒2与连接螺栓3连接的可伸长活动臂构成,保障机器人可自动调节作业机械臂长度,增大其检修的空间范围。机器人的机械臂由主臂19后端的伺服电机7稳定带动,且前端安装有机械手17,可对电力设备进行灵活检修。机器人的主臂19上安装有可旋转的彩色摄像头18,可精确采集清晰的作业环境图像信息,并通过主控箱13侧面的无线收发器23发送给控制室内的电脑终端,便于人员远程监控机器人的检修状况。机器人的主机体8上安装有等离子显示器9,可精确显示稳定可靠的数据信息,不会受到外端高压电磁的干扰。机器人的底座24下安装有由滚轮26与底盘履带28构成的履带式行走机构,可由换向器25换向与驱动马达27驱动,保障机器人可在恶劣的农田、山地等作业路面上平稳移动。机器人在电力检修信号异常时可及时通过主机体8上的蜂鸣器20报警,告知人员作出应急处理。机器人的主控箱13上设置有散热板珊14,可加快内部元器件散热,提高其使用寿命。机器人由主机体8侧面的操控面板10操控,插头15充电以提供能源。 When in use, the main body 8 is installed on the rotating disk 11, which can rotate stably with the rotating disk 11, thereby ensuring that the robot can rotate in all directions and increase the flexibility of the robot's operation. Main body 8 top of robot is equipped with main arm 19, and main arm 19 is installed with the mechanical arm that is connected by connecting pin 6 by first stage movable arm 5, second stage movable arm, third stage movable arm 16, wherein The second-stage movable arm is composed of an extensible movable arm connected by the upper arm 1 and the lower arm 4 through the wire wheel box 2 and the connecting bolt 3, so as to ensure that the robot can automatically adjust the length of the operating mechanical arm and increase its maintenance space. The mechanical arm of robot is stably driven by the servo motor 7 of main arm 19 rear end, and manipulator 17 is installed at the front end, can carry out flexible maintenance to electrical equipment. A rotatable color camera 18 is installed on the main arm 19 of the robot, which can accurately collect clear image information of the working environment, and send it to the computer terminal in the control room through the wireless transceiver 23 on the side of the main control box 13, so that personnel can remotely monitor the robot maintenance status. A plasma display 9 is installed on the main body 8 of the robot, which can accurately display stable and reliable data information, and will not be disturbed by high-voltage electromagnetics at the outer end. Under the base 24 of the robot, a crawler-type traveling mechanism composed of rollers 26 and chassis crawlers 28 is installed, which can be driven by a commutator 25 and a drive motor 27 to ensure that the robot can move smoothly on working roads such as harsh farmland and mountains. The robot can report to the police through the buzzer 20 on the main body 8 in time when the power maintenance signal is abnormal, and inform personnel to make emergency treatment. The main control box 13 of the robot is provided with a heat sink 14, which can accelerate the heat dissipation of internal components and improve its service life. The robot is controlled by the control panel 10 on the side of the main body 8, and the plug 15 is charged to provide energy.

本实用新型提供了一种新型智能电力检修机器人,设计合理,结构简单,具有运作高效,操作简单,实用性强等优点,克服了一般检修机器人不能直接采集清晰的作业环境图像信息,不便于人员远程监控机器人的检修状况的问题,本装置市场潜力大,可以在市场上进行推广。 The utility model provides a new type of intelligent electric power maintenance robot, which is reasonable in design, simple in structure, has the advantages of efficient operation, simple operation, strong practicability, etc., and overcomes that general maintenance robots cannot directly collect clear image information of the working environment, which is inconvenient for personnel. For the problem of remote monitoring of the maintenance status of the robot, the device has great market potential and can be promoted in the market.

Claims (1)

1.新型智能电力检修机器人,包括:上臂、钢丝轮盒、连接螺栓、下臂、第一级活动臂、连接销、伺服电机、主机体、等离子显示器、操控面板、旋转盘、支杆、主控箱、散热板珊、插头、第三级活动臂、机械手、彩色摄像头、主臂、蜂鸣器、旋转轴、电机、无线收发器、底座、换向器、滚轮、驱动马达、底盘履带,其特征在于:智能电力检修机器人的电机通过旋转轴连接旋转盘,旋转盘上安装主机体,伺服电机连接主臂,主臂通过连接销连接第一级活动臂,第三级活动臂上安装机械手,上臂通过连接螺栓连接下臂,上臂与下臂连接处安装钢丝轮盒,电机工作产生的动力通过旋转轴带动旋转盘进行旋转作业,旋转盘转动后带动主机体稳定旋转,伺服电机工作产生的动力带动主臂进行运动,连接销使主臂与第一级活动臂之间的连接更加稳固灵活,第三级活动臂工作后带动机械手进行检修作业,连接螺栓作业使上臂与下臂之间的连接更加的紧密与灵活,调节钢丝轮盒中钢丝的长度来控制上臂与下臂的伸长和缩短;彩色摄像头连接无线收发器,主机体上安装等离子显示器、蜂鸣器、操控面板与插头,驱动马达连接安装在底座下方的滚轮与底盘履带,滚轮连接换向器,主控箱上安装散热板珊,彩色摄像头精确采集清晰的作业环境图像信息并通过无线收发器发送给控制室内的电脑终端,等离子显示器工作使主机体精确显示稳定可靠的数据信息,蜂鸣器作业使主机体进行报警作业,用户操作操控面板控制主机体中部件的工作,插头接通外部电源后为主机体进行供电,驱动马达作业带动滚轮与底盘履带进行行驶作业从而带动底座进行运动并通过换向器进行导向,散热板珊的工作使主控箱进行气体的对流。 1. A new type of intelligent electric power maintenance robot, including: upper arm, wire wheel box, connecting bolt, lower arm, first-stage movable arm, connecting pin, servo motor, main body, plasma display, control panel, rotating disc, pole, main Control box, heat sink, plug, third-stage movable arm, manipulator, color camera, main arm, buzzer, rotating shaft, motor, wireless transceiver, base, commutator, roller, driving motor, chassis crawler, It is characterized in that: the motor of the intelligent power maintenance robot is connected to the rotating disk through the rotating shaft, the main body is installed on the rotating disk, the servo motor is connected to the main arm, the main arm is connected to the first-stage movable arm through the connecting pin, and the manipulator is installed on the third-stage movable arm , the upper arm is connected to the lower arm through connecting bolts, and the wire wheel box is installed at the joint between the upper arm and the lower arm. The power generated by the motor works through the rotating shaft to drive the rotating disc to rotate. After the rotating disc rotates, it drives the main body to rotate stably, and the servo motor works. The power drives the main arm to move, and the connecting pin makes the connection between the main arm and the first-stage movable arm more stable and flexible. The connection is more compact and flexible, adjust the length of the steel wire in the wire wheel box to control the extension and shortening of the upper arm and the lower arm; the color camera is connected to the wireless transceiver, and the main body is equipped with a plasma display, buzzer, control panel and plug. The driving motor is connected to the rollers installed under the base and the chassis tracks, the rollers are connected to the commutator, the heat sink is installed on the main control box, and the color camera accurately collects clear image information of the working environment and sends it to the computer terminal in the control room through the wireless transceiver , the plasma display works to make the main body accurately display stable and reliable data information, the buzzer operation makes the main body perform alarm operations, the user operates the control panel to control the work of the components in the main body, and the plug supplies power to the main body after connecting the external power supply. The driving motor works to drive the rollers and the chassis crawler to drive the base to move and guide it through the commutator. The work of the heat sink makes the main control box carry out gas convection.
CN201620289189.5U 2016-04-10 2016-04-10 Novel intelligence electric power overhaul machine people Expired - Fee Related CN205651346U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107797496A (en) * 2017-11-23 2018-03-13 纳博特南京科技有限公司 A kind of industrial robot remote operation controller and its method
CN107972004A (en) * 2017-12-28 2018-05-01 成都合能创越软件有限公司 Law enforcement field gathers mobile robot
CN114825168A (en) * 2022-04-25 2022-07-29 北京航天长城卫星导航科技有限公司 Railway electric power safety monitoring device
TWI841379B (en) * 2023-05-09 2024-05-01 南亞科技股份有限公司 Intelligent repairing device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107797496A (en) * 2017-11-23 2018-03-13 纳博特南京科技有限公司 A kind of industrial robot remote operation controller and its method
CN107972004A (en) * 2017-12-28 2018-05-01 成都合能创越软件有限公司 Law enforcement field gathers mobile robot
CN114825168A (en) * 2022-04-25 2022-07-29 北京航天长城卫星导航科技有限公司 Railway electric power safety monitoring device
TWI841379B (en) * 2023-05-09 2024-05-01 南亞科技股份有限公司 Intelligent repairing device

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