CN205651104U - A anchor clamps for blank processing of scroll compressor partition ring - Google Patents
A anchor clamps for blank processing of scroll compressor partition ring Download PDFInfo
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- CN205651104U CN205651104U CN201620390005.4U CN201620390005U CN205651104U CN 205651104 U CN205651104 U CN 205651104U CN 201620390005 U CN201620390005 U CN 201620390005U CN 205651104 U CN205651104 U CN 205651104U
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- ring blank
- anchor clamps
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Abstract
Description
技术领域technical field
本实用新型涉及一种在卧式加工中心上加工涡旋压缩机十字环毛坯的夹具领域,适合于一侧为平面,一侧具有呈十字交叉分布的两对键的铸铝十字环毛坯,具体地说是一种用于涡旋压缩机十字环毛坯加工的夹具。The utility model relates to the field of fixtures for processing scroll compressor cross ring blanks on a horizontal machining center, which is suitable for cast aluminum cross ring blanks with one side being flat and two pairs of keys arranged in a cross distribution on one side, specifically Said to be a kind of fixture used for the blank machining of the Oldham ring of the scroll compressor.
背景技术Background technique
现有十字环毛坯加工的夹具一般有固定支撑点和辅助支撑点,工件放入夹具后,靠夹具上的压紧块压紧工件,其压紧力的方向是垂直于工件加工面的。The existing fixtures for processing the cross ring blank generally have fixed support points and auxiliary support points. After the workpiece is placed in the fixture, the workpiece is pressed by the pressing block on the fixture, and the direction of the pressing force is perpendicular to the workpiece processing surface.
由于十字环毛坯为铸铝件,又属于圆环型工件,其工件强度比较差,在受到垂直于工件加工面的压紧力时,整体会发生弯曲变形,此时加工平面后再松开夹具,工件又会发生反弹变形,因此用此类夹具压紧工件进行加工,其加工后工件的平面度普遍比较差,加工质量难以保证。Since the cross ring blank is cast aluminum and is a circular workpiece, the strength of the workpiece is relatively poor. When it is subjected to a pressing force perpendicular to the processing surface of the workpiece, it will bend and deform as a whole. At this time, the clamp will be released after processing the plane. , the workpiece will rebound and deform again, so use this type of fixture to compress the workpiece for processing, the flatness of the workpiece after processing is generally poor, and the processing quality is difficult to guarantee.
实用新型内容Utility model content
根据上述提出的技术问题,而提供一种用于涡旋压缩机十字环毛坯加工的夹具。本实用新型主要改变传统夹具压紧工件的方式,而采用水平方向夹紧工件的方式,使其力的方向由垂直于加工面变更为平行于加工面,从而起到有效保证工件加工后的平面度要求的效果。According to the technical problem raised above, a fixture for machining the blank of the Oldham ring of a scroll compressor is provided. The utility model mainly changes the traditional way of clamping the workpiece, and adopts the way of clamping the workpiece in the horizontal direction, so that the direction of its force is changed from perpendicular to the processing surface to parallel to the processing surface, so as to effectively ensure the plane surface of the workpiece after processing. The effect of degree requirements.
本实用新型采用的技术手段如下:The technical means adopted in the utility model are as follows:
一种用于涡旋压缩机十字环毛坯加工的夹具,包括基板、置于所述基板上的夹具单体,其特征在于:所述夹具单体包括定位块,所述定位块上设有用于夹持所述十字环毛坯工件的球头柱塞和夹块,所述夹块通过夹紧螺栓控制夹紧度;所述夹具单体为两两相对的4个,所述夹具单体通过所述定位块和所述夹块夹紧所述十字环毛坯工件上呈十字交叉分布的两对键;所述定位块上还设有定位销和安装螺栓。A fixture for machining the Oldham ring blank of a scroll compressor, comprising a base plate and a fixture unit placed on the base plate, characterized in that the fixture unit includes a positioning block, and the positioning block is provided with a The ball plunger and the clamping block that clamp the cross ring blank workpiece, the clamping block controls the clamping degree through the clamping bolts; The positioning block and the clamping block clamp two pairs of keys distributed in a cross on the workpiece of the cross ring blank; the positioning block is also provided with positioning pins and mounting bolts.
进一步地,所述定位块和所述夹块与所述十字环毛坯工件接触面均设有凹槽。Further, grooves are provided on the contact surfaces of the positioning block and the clamping block with the workpiece of the Oldham ring blank.
进一步地,所述十字环毛坯工件通过所述十字环毛坯工件的轴向定位面靠到所述定位块的上表面进行轴向定位,所述十字环毛坯工件在所述球头柱塞弹簧力的作用下紧靠所述定位块的定位面,对所述十字环毛坯工件进行X、Y方向定位。Further, the cross ring blank workpiece is axially positioned by the axial positioning surface of the cross ring blank workpiece against the upper surface of the positioning block, and the cross ring blank workpiece is pressed against the spring force of the ball plunger. Close to the positioning surface of the positioning block under the action of the positioning block, the X and Y direction positioning of the cross ring blank workpiece is carried out.
较现有技术相比,本实用新型解决了用传统夹具加工十字环毛坯其加工面的平面度不良问题,通过夹具上的定位块和夹块夹紧十字环毛坯工件上呈十字对称分布的两对键,由于夹紧力平行于加工面,即使发生夹紧变形也是在加工平面内的变形,对整体的平面度影响很小;定位块和夹块上都布有凹槽,可以减少与工件的接触面积,当夹具夹紧工件时,由于毛坯为铸铝件,材质较软,接触面积小,使工件接触部分局部发生塑性变形,就可以减少工件整体变形量,从而保证工件加工后有较好的平面度。Compared with the prior art, the utility model solves the problem of poor flatness of the processing surface of the cross ring blank processed by the traditional fixture, and clamps the two symmetrically distributed cross rings on the cross ring blank workpiece through the positioning block and the clamping block on the fixture. For the key, since the clamping force is parallel to the processing surface, even if the clamping deformation occurs, it will be deformed in the processing plane, which has little effect on the overall flatness; grooves are arranged on the positioning block and the clamping block, which can reduce the contact with the workpiece When the workpiece is clamped by the fixture, because the blank is cast aluminum, the material is soft and the contact area is small, so that the contact part of the workpiece is partially plastically deformed, which can reduce the overall deformation of the workpiece, thereby ensuring that the workpiece has a relatively large surface area after processing. Good flatness.
本实用新型将工件的整体变形由垂直加工平面变为平行于加工平面,且由于夹具夹紧面的凹槽设计,可以使工件接触点局部变形,在一定程度上也减少了工件的整体变形量,从而能够有效保证工件加工后平面度的要求,结构简单,实用性强。The utility model changes the overall deformation of the workpiece from being vertical to the processing plane to being parallel to the processing plane, and due to the groove design on the clamping surface of the fixture, the contact point of the workpiece can be locally deformed, and the overall deformation of the workpiece can also be reduced to a certain extent , so as to effectively ensure the flatness requirements of the workpiece after processing, the structure is simple, and the practicability is strong.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型夹具的结构示意图。Fig. 1 is a structural schematic diagram of the clamp of the present utility model.
图2是本实用新型球头柱塞的结构示意图。Fig. 2 is a schematic structural view of the ball plunger of the present invention.
图3是本实用新型夹块凹槽的结构示意图。Fig. 3 is a schematic diagram of the structure of the clamping block groove of the utility model.
图4是本实用新型十字环毛坯工件的结构示意图。Fig. 4 is a structural schematic diagram of the cross ring blank workpiece of the present invention.
图5是图4的侧视图。FIG. 5 is a side view of FIG. 4 .
图6是图4的后视图。FIG. 6 is a rear view of FIG. 4 .
图7是本实用新型十字环毛坯工件放入夹具中的结构示意图。Fig. 7 is a schematic diagram of the structure of the cross ring blank workpiece of the utility model put into the fixture.
图中:1、基板 2、定位块 3、球头柱塞 4、夹块 5、定位销 6、安装螺栓7、夹紧螺栓8、待加工平面 9、轴向定位面 10、键In the figure: 1, base plate 2, positioning block 3, ball plunger 4, clamping block 5, positioning pin 6, mounting bolt 7, clamping bolt 8, plane to be processed 9, axial positioning surface 10, key
具体实施方式detailed description
如图1所示,一种用于涡旋压缩机十字环毛坯加工的夹具,包括基板1、置于所述基板1上的夹具单体,所述夹具单体包括定位块2,所述定位块2上设有用于夹持所述十字环毛坯工件的球头柱塞3和夹块4,所述夹块4通过夹紧螺栓7控制夹紧度;所述夹具单体为两两相对的4个,所述夹具单体通过所述定位块2和所述夹块4夹紧所述十字环毛坯工件上呈十字交叉分布的两对键;所述定位块2上还设有定位销5和安装螺栓6。As shown in Fig. 1, a kind of fixture that is used for the machining of the Oldham ring blank of scroll compressor comprises a base plate 1, a fixture unit placed on the base plate 1, the fixture unit includes a positioning block 2, and the positioning The block 2 is provided with a ball plunger 3 and a clamping block 4 for clamping the workpiece of the cross ring blank, and the clamping block 4 controls the clamping degree through the clamping bolt 7; 4 pieces, the fixture unit clamps two pairs of keys distributed in a cross on the cross ring blank workpiece through the positioning block 2 and the clamping block 4; the positioning block 2 is also provided with a positioning pin 5 and mounting bolts 6.
所述定位块2和所述夹块4与所述十字环毛坯工件接触面均设有凹槽(如图2、图3所示)。通过减少与十字环毛坯工件的接触面积,且十字环毛坯工件材质较软,在十字环毛坯工件接触部分发生局部的塑性变形,从而减少十字环毛坯工件的整体变形量。Grooves are provided on the contact surfaces of the positioning block 2 and the clamping block 4 with the workpiece of the Oldham ring blank (as shown in FIG. 2 and FIG. 3 ). By reducing the contact area with the cross-ring blank workpiece, and the material of the cross-ring blank workpiece is soft, local plastic deformation occurs at the contact part of the cross-ring blank workpiece, thereby reducing the overall deformation of the cross-ring blank workpiece.
图4-图6为十字环毛坯工件的结构示意图,一侧为待加工平面8,另一侧为固定十字环时用到的两对键10的轴向定位面9。Figures 4-6 are structural schematic diagrams of the Oldham ring blank workpiece, one side is the plane 8 to be processed, and the other side is the axial positioning surface 9 of two pairs of keys 10 used for fixing the Oldham ring.
如图7所示,将十字环毛坯工件放入到夹具中,使十字环毛坯工件的轴向定位面9靠到夹具定位块2的上表面上,进行轴向定位,十字环毛坯工件在夹具中的球头柱塞3弹簧力的作用下会紧靠到夹具定位块2的定位面上,进行X、Y方向定位,然后先用手依次旋紧上、下、左、右的夹紧螺栓7,最后再用力矩扳手用同样大小的力矩按右、左、下、上的顺序再次上紧夹紧螺栓即可。As shown in Figure 7, put the cross ring blank workpiece into the fixture, make the axial positioning surface 9 of the cross ring blank workpiece lean against the upper surface of the fixture positioning block 2, and carry out axial positioning, and the cross ring blank workpiece is in the fixture Under the action of the spring force of the ball plunger 3 in the center, it will be close to the positioning surface of the fixture positioning block 2 for positioning in the X and Y directions, and then tighten the upper, lower, left and right clamping bolts sequentially by hand 7. Finally, use the torque wrench to tighten the clamping bolts again in the order of right, left, down and up with the same torque.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620390005.4U CN205651104U (en) | 2016-04-29 | 2016-04-29 | A anchor clamps for blank processing of scroll compressor partition ring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620390005.4U CN205651104U (en) | 2016-04-29 | 2016-04-29 | A anchor clamps for blank processing of scroll compressor partition ring |
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| CN205651104U true CN205651104U (en) | 2016-10-19 |
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| CN201620390005.4U Expired - Fee Related CN205651104U (en) | 2016-04-29 | 2016-04-29 | A anchor clamps for blank processing of scroll compressor partition ring |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113829090A (en) * | 2020-06-23 | 2021-12-24 | 江苏宁兴恒力智能设备有限公司 | Automatic clamp |
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- 2016-04-29 CN CN201620390005.4U patent/CN205651104U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113829090A (en) * | 2020-06-23 | 2021-12-24 | 江苏宁兴恒力智能设备有限公司 | Automatic clamp |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161019 Termination date: 20200429 |
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| CF01 | Termination of patent right due to non-payment of annual fee |