CN205650666U - An Improved Stamping Die - Google Patents
An Improved Stamping Die Download PDFInfo
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- CN205650666U CN205650666U CN201620449377.XU CN201620449377U CN205650666U CN 205650666 U CN205650666 U CN 205650666U CN 201620449377 U CN201620449377 U CN 201620449377U CN 205650666 U CN205650666 U CN 205650666U
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- 239000002699 waste material Substances 0.000 claims abstract description 65
- 238000003825 pressing Methods 0.000 claims description 17
- 230000006698 induction Effects 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 9
- 238000004080 punching Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 2
- 208000033748 Device issues Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及冲压模具领域,具体是涉及一种防返料的改良型冲压模具。The utility model relates to the field of stamping dies, in particular to an improved stamping die for preventing material return.
背景技术Background technique
冲压模具是由金属和其他刚性材料制成的用于冲压成形的工具。冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。冲压模具是冲压生产必不可少的工艺装备,是技术密集型产品。冲压件的质量、生产效率以及生产成本等,与模具的设计和制造有直接关系。Stamping dies are tools made of metal and other rigid materials for stamping and forming. Stamping is a pressure processing method that uses a mold installed on a press to apply pressure to the material at room temperature to cause separation or plastic deformation to obtain the required parts. Stamping die is an indispensable process equipment for stamping production, and it is a technology-intensive product. The quality, production efficiency and production cost of stamping parts are directly related to the design and manufacture of molds.
现有技术中,对于单冲压头模具普遍存在以下的缺点:In the prior art, the following disadvantages generally exist for single punch dies:
1、完成冲压后需要再放置工件然后进行冲压,生产效率较低。1. After the stamping is completed, the workpiece needs to be placed and then stamped, and the production efficiency is low.
2、冲压完成后,停留在冲压孔上的废料需要人工及时进行处理,否则影响下一次的冲压质量。2. After the stamping is completed, the waste that stays on the stamping hole needs to be processed manually in time, otherwise it will affect the quality of the next stamping.
发明内容Contents of the invention
为了解决上述现有技术所存在的问题,本实用新型的目的在于提供一种改良型冲压模具,可以同时放置多个工件通过程序设定进行有序冲压,而且具有防返料功能,能够及时清理废料,确保成品的质量。In order to solve the problems existing in the above-mentioned prior art, the purpose of this utility model is to provide an improved stamping die, which can place multiple workpieces at the same time and perform orderly stamping through program setting, and has the function of preventing material return and can be cleaned in time scrap to ensure the quality of the finished product.
本实用新型采用的技术方案为:一种改良型冲压模具,包括凹模、凸模和控制系统,所述凸模固定设置在上模座的底面,所述凸模的中间凹腔内固定设置有上压块,所述凹模固定设置在下模座的顶面,所述凹模的冲切口中间围出的空腔内设有下垫板,所述下垫板在空腔内上下浮动,该下垫板通过复位弹簧与凹模底板连接,所述下垫板包括固定座和设置在固定座内的圆形旋转座,所述旋转座连接有旋转气缸和第一感应装置,所述旋转座的顶面设置有若干圆形冲压槽,所述冲压槽的中心位置均设置有第一废料通孔,所述固定座内设置有与上压块相对应的第二废料通孔,所述下模座与第二废料通孔相对应的位置设置有废料收纳槽,所述废料收纳槽与第二废料通孔之间通过废料导管连接,所述废料收纳槽与第二废料通孔的连接处设置有第二感应装置和吸气装置;所述旋转气缸、第一感应装置、第二感应装置和吸气装置均与控制系统连接。The technical scheme adopted by the utility model is: an improved stamping die, including a die, a punch and a control system, the punch is fixedly arranged on the bottom surface of the upper die base, and the middle cavity of the punch is fixedly arranged There is an upper pressing block, the die is fixedly arranged on the top surface of the lower die base, and a lower backing plate is provided in the cavity surrounded by the punching slit of the die, and the lower backing plate floats up and down in the cavity, The lower backing plate is connected with the bottom plate of the die through a return spring, the lower backing plate includes a fixed seat and a circular rotating seat arranged in the fixed seat, the rotating seat is connected with a rotating cylinder and a first induction device, and the rotating The top surface of the seat is provided with a number of circular punching grooves, and the center of the punching grooves is provided with a first waste material through hole, and the second waste material through hole corresponding to the upper pressing block is arranged in the fixed seat. The corresponding position of the lower mold base and the second waste through hole is provided with a waste storage tank, the waste storage tank is connected with the second waste through hole through a waste conduit, and the connection between the waste storage tank and the second waste through hole A second induction device and an air suction device are arranged at the place; the rotary cylinder, the first induction device, the second induction device and the air suction device are all connected with the control system.
作为优选方案,所述第一废料通孔的直径与所述第二废料通孔的直径相等。As a preferred solution, the diameter of the first waste through hole is equal to the diameter of the second waste through hole.
作为优选方案,所述旋转座顶面的冲压槽设置为至少6个。As a preferred solution, there are at least 6 stamping grooves on the top surface of the rotating seat.
作为优选方案,所述废料导管设置为软导管。As a preferred solution, the waste conduit is set as a soft conduit.
作为优选方案,所述第一废料通孔的直径少于冲压槽的直径。As a preferred solution, the diameter of the first waste through hole is smaller than the diameter of the punching groove.
本实用新型的有益效果是:The beneficial effects of the utility model are:
第一、上压块完成一次冲压动作后,第一感应装置发出指令给旋转气缸,旋转气缸驱动旋转座旋转到下一冲压孔为下一次冲压动作做准备,大大提高了单冲压头模具的工作效率,而且结构简单。First, after the upper pressing block completes a stamping action, the first sensing device sends an instruction to the rotary cylinder, and the rotary cylinder drives the rotary seat to rotate to the next punching hole to prepare for the next stamping action, which greatly improves the work of the single punching head mold efficient and simple in structure.
第二、完成冲压后,废料在吸气装置的作用力下,依次穿过第一废料通孔、第二废料通孔、废料导管落入废料收纳槽,从而完成废料的自动收集,免去人手操作的麻烦,从而确保工件的冲压质量。Second, after the stamping is completed, the waste material, under the force of the suction device, passes through the first waste through hole, the second waste through hole, and the waste conduit in turn and falls into the waste storage tank, thereby completing the automatic collection of waste without manual work The operation is troublesome, so as to ensure the stamping quality of the workpiece.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图2是下垫板的俯视图。Fig. 2 is a top view of the lower backing plate.
图3是下模座的结构示意图。Fig. 3 is a structural schematic diagram of the lower mold base.
图中:上模座1、吸气装置2、废料导管3、空腔4、复位弹簧5、凸模6、上压块7、第一感应装置8、冲压槽9、下垫板10、废料收纳槽11、凹模12、第一废料通孔13、旋转座14、第二废料通孔15、中间凹腔16下模座17、固定座18、旋转气缸19。In the figure: upper mold base 1, air suction device 2, waste material conduit 3, cavity 4, return spring 5, punch 6, upper pressing block 7, first induction device 8, stamping groove 9, lower backing plate 10, waste material Receiving groove 11, die 12, first waste material through hole 13, rotating seat 14, second waste material through hole 15, middle cavity 16 lower mold base 17, fixed base 18, rotary cylinder 19.
具体实施方式detailed description
下面结合附图与实施例对本实用新型的技术方案进行说明。The technical scheme of the present utility model is described below in conjunction with accompanying drawing and embodiment.
参照图1、图2和图3所示,一种改良型冲压模具,包括凹模12、凸模6和控制系统,所述凸模6固定设置在上模座1的底面,所述凸模6的中间凹腔16内固定设置有上压块7,所述凹模12固定设置在下模座17的顶面,所述凹模12的空腔4内设有下垫板10,所述下垫板10在空腔4内上下浮动,该下垫板10通过复位弹簧5与凹模12底板连接,所述下垫板10包括固定座18和设置在固定座18内的圆形旋转座14,所述旋转座14连接有旋转气缸19和第一感应装置8,所述旋转座14的顶面设置有若干圆形冲压槽9,该冲压槽9设置为至少6个。所述冲压槽9的中心位置均设置有第一废料通孔13,所述固定座18内设置有与上压块7相对应的第二废料通孔15,所述下模座17与第二废料通孔15相对应的位置设置有废料收纳槽11,所述废料收纳槽11与第二废料通孔15之间通过废料导管3连接,所述废料收纳槽11与第二废料通孔15的连接处设置有第二感应装置(图中未标示出来)和吸气装置2;所述旋转气缸19、第一感应装置8、第二感应装置和吸气装置2均与控制系统连接。Referring to Fig. 1, Fig. 2 and Fig. 3, an improved stamping die includes a die 12, a punch 6 and a control system, the punch 6 is fixedly arranged on the bottom surface of the upper die base 1, and the punch The upper pressing block 7 is fixedly arranged in the middle cavity 16 of 6, and the die 12 is fixedly arranged on the top surface of the lower mold base 17, and the cavity 4 of the die 12 is provided with a lower backing plate 10. The backing plate 10 floats up and down in the cavity 4, and the lower backing plate 10 is connected to the bottom plate of the die 12 through the return spring 5, and the lower backing plate 10 includes a fixed seat 18 and a circular rotating seat 14 arranged in the fixed seat 18 , the rotating seat 14 is connected with a rotating cylinder 19 and the first induction device 8, and the top surface of the rotating seat 14 is provided with a number of circular punching grooves 9, and the number of the punching grooves 9 is at least 6. The central position of the stamping groove 9 is provided with a first waste material through hole 13, and the second waste material through hole 15 corresponding to the upper pressing block 7 is arranged in the fixed seat 18, and the lower mold base 17 is connected with the second waste material through hole 15. The position corresponding to the waste through hole 15 is provided with a waste storage tank 11, which is connected with the second waste through hole 15 by a waste conduit 3, and the waste storage tank 11 is connected to the second waste through hole 15. The connection is provided with a second induction device (not shown in the figure) and an air suction device 2; the rotary cylinder 19, the first induction device 8, the second induction device and the air suction device 2 are all connected to the control system.
每次进行冲压前,控制系统根据预设定的程序将冲压槽9调整至与上压块7相对应的正下方,上压块7、冲压槽9、第一废料通孔13、第二废料通孔15、废料导管3同轴。当完成一次冲压动作后,上压块7上升,第一感应装置8发出指令给旋转座14旋转将下一冲压槽9旋转到上压块7相对应的正下方进行冲压动作,如此循环操作。Before stamping each time, the control system adjusts the stamping groove 9 to be directly below the upper pressing block 7 according to the preset program, the upper pressing block 7, the stamping groove 9, the first waste material through hole 13, the second waste material The through hole 15 and the waste conduit 3 are coaxial. After a stamping action is completed, the upper pressing block 7 rises, and the first induction device 8 sends an instruction to the rotating seat 14 to rotate the next punching groove 9 to the corresponding directly below the upper pressing block 7 to carry out the stamping action, and the cycle operation is like this.
第一废料通孔13的直径与所述第二废料通孔15的直径相等。第一废料通孔13的直径少于冲压槽9的直径。The diameter of the first waste through hole 13 is equal to the diameter of the second waste through hole 15 . The diameter of the first scrap through hole 13 is smaller than the diameter of the stamped groove 9 .
废料导管3设置为软导管。在上压块7下压下垫板10的时候,废料导管3设置为软导管材质,从而有效避免下垫板10受力向下运动时被废料导管3阻碍。The waste conduit 3 is configured as a soft conduit. When the upper pressing block 7 presses down the backing plate 10, the waste conduit 3 is made of soft conduit material, thereby effectively preventing the lower backing plate 10 from being hindered by the waste conduit 3 when moving downward under force.
本实用新型的操作原理是:冲压作业时,上压块7向其正下方的冲压槽9下压,完成下压动作后,上压块7上升,第二感应装置发出指令启动吸气装置2,废料依次穿过第一废料通孔、第二废料通孔、废料导管落入废料收纳槽,从而完成废料的自动收集。随后,吸气装置2关闭,第一感应装置8发出指令到旋转气缸19,转气缸19驱动旋转座14旋转将下一冲压槽9旋转到上压块7相对应的正下方进行下一工件的冲压动作,如此循环操作。The operating principle of the utility model is: during the punching operation, the upper pressing block 7 presses down to the punching groove 9 directly below it, after the pressing action is completed, the upper pressing block 7 rises, and the second induction device issues an instruction to start the suction device 2 , the waste material sequentially passes through the first waste material through hole, the second waste material through hole, and the waste material conduit and falls into the waste material storage tank, thereby completing the automatic collection of the waste material. Subsequently, the air suction device 2 is closed, and the first induction device 8 sends an instruction to the rotary cylinder 19, and the rotary cylinder 19 drives the rotary seat 14 to rotate to rotate the next stamping groove 9 to the corresponding position of the upper pressing block 7 for the next workpiece. Stamping action, so cycle operation.
上述实施例仅是显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The above embodiments only show and describe the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.
Claims (5)
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CN201620449377.XU CN205650666U (en) | 2016-05-17 | 2016-05-17 | An Improved Stamping Die |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106825302A (en) * | 2017-03-26 | 2017-06-13 | 亿森(上海)模具有限公司 | A kind of aluminium sheet stamping die scrap collecting mechanism |
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2016
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106825302A (en) * | 2017-03-26 | 2017-06-13 | 亿森(上海)模具有限公司 | A kind of aluminium sheet stamping die scrap collecting mechanism |
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Granted publication date: 20161019 Termination date: 20200517 |