CN205647437U - Photovoltaic module tensile test frock - Google Patents
Photovoltaic module tensile test frock Download PDFInfo
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- CN205647437U CN205647437U CN201620507483.9U CN201620507483U CN205647437U CN 205647437 U CN205647437 U CN 205647437U CN 201620507483 U CN201620507483 U CN 201620507483U CN 205647437 U CN205647437 U CN 205647437U
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- 238000009864 tensile test Methods 0.000 title claims abstract description 14
- 238000012360 testing method Methods 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000004308 accommodation Effects 0.000 claims 1
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 230000007774 longterm Effects 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 9
- 238000003860 storage Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
本实用新型提供一种光伏组件拉力测试工装,所述拉力测试工装包括基座、一对导轨、用以将光伏组件两侧固定于对应所述导轨上的一对定位装置、若干用于连接基座与导轨的连接装置以及拉力装置,所述定位装置与所述导轨配合连接。该光伏组件拉力测试工装可有效模拟光伏组件在外力作用下是否会沿光伏组件的表面方向出现滑移,有效评估长期户外使用时的下滑风险。
The utility model provides a photovoltaic module tension test tool, the tension test tool includes a base, a pair of guide rails, a pair of positioning devices for fixing both sides of the photovoltaic module on the corresponding guide rails, several The connection device between the seat and the guide rail and the tension device, the positioning device is matched with the guide rail. The photovoltaic module tensile test tool can effectively simulate whether the photovoltaic module will slip along the surface direction of the photovoltaic module under the action of external force, and effectively evaluate the sliding risk during long-term outdoor use.
Description
技术领域 technical field
本实用新型涉及一种测试工装,尤其涉及一种光伏组件拉力测试工装。 The utility model relates to a test tool, in particular to a photovoltaic component tension test tool.
背景技术 Background technique
作用于光伏组件上的各种负荷包括有风荷载、雪荷载以及结构自重等,由于长期户外使用的过程中不可避免会承受冰雪的压力,在雪载等外力作用下,光伏组件可能会沿其表面方向出现滑移,目前尚无有效的测试结构来评估光伏组件在雪载等外力作用下的稳定性。 Various loads acting on photovoltaic modules include wind loads, snow loads, and structural self-weight, etc. Due to the inevitable pressure of ice and snow during long-term outdoor use, photovoltaic modules may move along their There is slippage in the surface direction, and there is currently no effective test structure to evaluate the stability of photovoltaic modules under external forces such as snow loads.
因此,有必要提供一种光伏组件拉力测试工装以解决上述问题。 Therefore, it is necessary to provide a photovoltaic module tensile testing tool to solve the above problems.
实用新型内容 Utility model content
本实用新型的目的在于提供一种便于测试的光伏组件拉力测试工装。 The purpose of the utility model is to provide a photovoltaic module tensile test tooling which is convenient for testing.
为实现上述实用新型目的,本实用新型提供了一种光伏组件拉力测试工装,所述拉力测试工装包括基座、一对导轨、用以将光伏组件两侧固定于对应所述导轨上的一对定位装置、若干用于连接基座与导轨的连接装置以及拉力装置,所述定位装置与所述导轨配合连接。 In order to achieve the purpose of the above-mentioned utility model, the utility model provides a photovoltaic module tension test tool, which includes a base, a pair of guide rails, and a pair of guide rails for fixing both sides of the photovoltaic module on the corresponding guide rails. A positioning device, several connecting devices for connecting the base and the guide rail, and a tension device, the positioning device is mated and connected with the guide rail.
作为本实用新型的进一步改进,所述拉力装置包括安装于光伏组件边缘的夹套及连接夹套的拉绳,所述导轨上方设有供拉绳穿过的横梁。 As a further improvement of the present utility model, the tension device includes a jacket installed on the edge of the photovoltaic module and a stay rope connected to the jacket, and a crossbeam for the stay rope to pass is arranged above the guide rail.
作为本实用新型的进一步改进,每一所述定位装置包括压块、位于所述压块内侧以夹紧光伏组件的胶条、位于所述压块与对应所述导轨之间的滑块以及将所述压块与滑块固定于对应所述导轨的螺栓。 As a further improvement of the utility model, each positioning device includes a pressing block, a rubber strip located inside the pressing block to clamp the photovoltaic module, a slider located between the pressing block and the corresponding guide rail, and a The pressing block and the sliding block are fixed to bolts corresponding to the guide rail.
作为本实用新型的进一步改进,所述压块具有一对相对设置并于两者之间形成有夹持口的夹持部,所述胶条位于所述夹持部的内侧,所述胶条相对的内表面上设置有齿状部。 As a further improvement of the utility model, the pressing block has a pair of clamping parts that are arranged oppositely and form a clamping opening between them, the rubber strip is located inside the clamping part, and the rubber strip Teeth are provided on the opposing inner surfaces.
作为本实用新型的进一步改进,所述导轨的至少一外表面向内凹陷形成有一安装槽,所述滑块具有主体部及自主体部凸伸入所述导轨安装槽内的结合部。 As a further improvement of the present invention, at least one outer surface of the guide rail is inwardly recessed to form a mounting groove, and the slider has a main body and a joint protruding from the main body into the guide rail mounting groove.
作为本实用新型的进一步改进,所述基座具有纵向延伸的一对第一基座,所述一对第一基座沿横向方向间隔一定距离并排设置。 As a further improvement of the present utility model, the base has a pair of first bases extending longitudinally, and the pair of first bases are arranged side by side at a certain distance along the transverse direction.
作为本实用新型的进一步改进,每一所述第一基座设有开口朝上的收容槽以及若干与所述收容槽相连通的通孔,所述通孔为自收容槽继续向下凹陷形成的腰形孔,所述若干通孔沿第一基座的延伸方向排列。 As a further improvement of the present utility model, each of the first bases is provided with a storage tank with an opening facing upwards and a plurality of through holes communicating with the storage tank, and the through holes are formed by continuing downward depression from the storage tank The waist-shaped holes are arranged along the extending direction of the first base.
作为本实用新型的进一步改进,所述连接装置包括直角件、螺母块以及螺栓,所述直角件具有相互垂直的水平壁与竖直壁,所述水平壁与竖直壁分别开设有一安装孔,所述螺母块包括基体、自基体突伸的突出部以及贯穿基体与突出部的定位孔。 As a further improvement of the utility model, the connecting device includes a right-angle piece, a nut block and a bolt, the right-angle piece has a horizontal wall and a vertical wall perpendicular to each other, and the horizontal wall and the vertical wall are provided with a mounting hole respectively. The nut block includes a base body, a protruding part protruding from the base body and a positioning hole passing through the base body and the protruding part.
作为本实用新型的进一步改进,所述直角件的水平壁与竖直壁分别抵靠于基座与导轨表面,一个连接装置的所述螺母块自其中一导轨的端部向内插入其对应的安装槽内,所述竖直壁上的安装孔与螺母块上的定位孔对齐,一螺栓沿水平方向插入直角件的竖直壁上设置的安装孔内,并继续延伸插入螺母块上的定位孔内,以将所述连接装置与对应的导轨连为一体。 As a further improvement of the utility model, the horizontal wall and the vertical wall of the right-angled piece are respectively against the surface of the base and the guide rail, and the nut block of a connecting device is inserted inward from the end of one of the guide rails into its corresponding In the installation groove, the installation hole on the vertical wall is aligned with the positioning hole on the nut block, and a bolt is inserted horizontally into the installation hole provided on the vertical wall of the right-angle piece, and continues to be inserted into the positioning hole on the nut block. hole, so as to connect the connecting device with the corresponding guide rail as a whole.
作为本实用新型的进一步改进,所述夹套具有用于夹置光伏组件的边缘的容置槽,所述夹套背离容置槽的外表面朝向容置槽凹陷设有若干凹槽。 As a further improvement of the present utility model, the jacket has an accommodating groove for clamping the edge of the photovoltaic module, and the outer surface of the jacket away from the accommodating groove is concavely provided with several grooves toward the accommodating groove.
本实用新型的有益效果是:本实用新型光伏组件拉力测试工装可有效模拟光伏组件在受外力作用下是否会沿光伏组件的表面方向出现滑移,有效评估长期户外使用时的下滑风险。 The beneficial effects of the utility model are: the utility model of the photovoltaic module tension test tool can effectively simulate whether the photovoltaic module will slip along the surface direction of the photovoltaic module under the action of external force, and effectively evaluate the sliding risk during long-term outdoor use.
附图说明 Description of drawings
图1是本实用新型光伏组件拉力测试工装的立体组装图。 Fig. 1 is a three-dimensional assembly diagram of the tooling for tensile testing of photovoltaic modules of the present invention.
图2是图1所示光伏组件拉力测试工装的主视图。 Fig. 2 is a front view of the photovoltaic module tension test tool shown in Fig. 1 .
图3是图1所示光伏组件拉力测试工装的俯视图。 Fig. 3 is a top view of the photovoltaic module tension test tool shown in Fig. 1 .
图4是本实用新型光伏组件拉力测试工装的部分主视图。 Fig. 4 is a partial front view of the photovoltaic module tension test tooling of the present invention.
图5是图1中A处结构放大图。 Fig. 5 is an enlarged view of the structure at A in Fig. 1 .
图6是图1中B处结构放大图。 Fig. 6 is an enlarged view of the structure at B in Fig. 1 .
图7是图1中C处结构放大图。 Fig. 7 is an enlarged view of the structure at C in Fig. 1 .
图8是图7中直角件与导轨、螺母块的立体分解示意图。 Fig. 8 is a three-dimensional exploded schematic diagram of the right-angle piece, the guide rail and the nut block in Fig. 7 .
具体实施方式 detailed description
以下将结合附图所示的各实施方式对本实用新型进行详细描述。但这些实施方式并不限制本实用新型,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本实用新型的保护范围内。 The utility model will be described in detail below in conjunction with various embodiments shown in the accompanying drawings. However, these embodiments do not limit the present utility model, and the structural, method, or functional changes made by those skilled in the art according to these embodiments are all included in the protection scope of the present utility model.
请参照图1至图4所示,为本实用新型光伏组件拉力测试工装100的较佳实施方式。本实用新型光伏组件拉力测试工装100包括基座1、一对导轨2、用于将光伏组件200两侧固定于对应所述导轨上的一对定位装置3、若干用于连接所述基座与导轨的连接装置4、拉力装置5。 Please refer to FIG. 1 to FIG. 4 , which are preferred implementation modes of the utility model photovoltaic module tension test tool 100 . The utility model photovoltaic module tension test tooling 100 includes a base 1, a pair of guide rails 2, a pair of positioning devices 3 for fixing both sides of the photovoltaic module 200 on the corresponding guide rails, and a plurality of positioning devices for connecting the base and the guide rails. The connecting device 4 and the tension device 5 of the guide rail.
在本实施例中,所述基座1包括水平设置的第一基座11与第二基座12,其中所述第一基座11与第二基座12交叉设置,且第一基座11沿纵向方向延伸,第二基座12沿横向方向延伸。在其他实施例中,所述基座也可以仅包括所述第一基座11或者所述第二基座12。 In this embodiment, the pedestal 1 includes a first pedestal 11 and a second pedestal 12 arranged horizontally, wherein the first pedestal 11 and the second pedestal 12 are intersected, and the first pedestal 11 Extending in the longitudinal direction, the second base 12 extends in the transverse direction. In other embodiments, the base may only include the first base 11 or the second base 12 .
请参照图1及图5所示,所述第一基座11的数量为一对,一对所述第一基座11沿横向方向间隔一定距离并排设置以安装至一拉力测试基台300上。每一所述第一基座11设有开口朝上的收容槽111以及若干与所述收容槽111相连通的通孔112,所述通孔112为自收容槽111继续向下凹陷形成的腰形孔,所述若干通孔12沿第一基座11的延伸方向排列。一螺栓6自上而下插入所述第一基座11的通孔112内,以将所述第一基座11固定于一拉力测试基台300上。 Please refer to FIG. 1 and FIG. 5 , the number of the first bases 11 is a pair, and a pair of the first bases 11 are arranged side by side at a certain distance in the lateral direction to be installed on a tensile test base 300 . Each of the first bases 11 is provided with a receiving groove 111 with an opening facing upwards and a plurality of through holes 112 communicating with the receiving groove 111. shaped holes, and the plurality of through holes 12 are arranged along the extending direction of the first base 11 . A bolt 6 is inserted into the through hole 112 of the first base 11 from top to bottom to fix the first base 11 on a tension test base 300 .
请参照图1及图8所示,所述第二基座12横跨安装于一对所述第一基座11上,所述第二基座12与导轨2的形状及结构相同,以第二基座12为例,所述第二基座12沿竖直方向的截面大体呈正方形,且所述第二基座12的四个外表面均向其中心轴凹陷形成有一安装槽121,也即安装槽121的开口方向均朝向背离第二基座12的中心轴的方向。在本实施例中,所述导轨2沿竖直方向延伸且沿水平方向的截面大体呈正方形,且所述导轨2的至少一个竖直外表面向其中心轴凹陷形成有安装槽21,也即安装槽21的开口方向朝向背离导轨2的中心轴的方向。 Please refer to Fig. 1 and shown in Fig. 8, described second pedestal 12 is straddled and installed on a pair of described first pedestal 11, and the shape and structure of described second pedestal 12 and guide rail 2 are identical, with the first The second base 12 is taken as an example, the cross section of the second base 12 along the vertical direction is generally square, and the four outer surfaces of the second base 12 are all recessed toward its central axis to form a mounting groove 121, also That is, the opening directions of the installation slots 121 all face away from the central axis of the second base 12 . In this embodiment, the guide rail 2 extends vertically and has a substantially square cross-section along the horizontal direction, and at least one vertical outer surface of the guide rail 2 is recessed on its central axis to form a mounting groove 21, that is, to install The opening direction of the groove 21 faces away from the central axis of the guide rail 2 .
请参照图1及图6所示,所述一对定位装置3与所述导轨2配合连接并且在一定的拉力作用下可沿所述导轨移动。位于光伏组件200的两侧以将其两侧滑动连接至对应的导轨2。每一所述定位装置3包括压块31、位于压块31内侧以夹紧光伏组件200的一对胶条32、位于所述压块31与对应导轨2之间并将所述压块31与导轨2固定的滑块33、将所述压块31与滑块33固定于对应导轨2的螺栓34。所述压块31具有一对相对设置并于两者之间形成有夹持口的夹持部311,所述一对胶条32分别位于对应夹持部311的内侧,一对所述胶条32相对的两表面上设置有齿状部321以便将光伏组件200牢固夹持。所述滑块32具有紧邻所述压块31的主体部321及自主体部向着对应的导轨2突伸的结合部(未图示),所述结合部安装且配合于所述导轨2上设置的安装槽21内,以将所述滑块32配合安装于对应的导轨2。 Please refer to FIG. 1 and FIG. 6 , the pair of positioning devices 3 are cooperatingly connected with the guide rail 2 and can move along the guide rail under a certain pulling force. Located on both sides of the photovoltaic module 200 to slidably connect the two sides to the corresponding guide rails 2 . Each positioning device 3 includes a pressing block 31, a pair of rubber strips 32 located inside the pressing block 31 to clamp the photovoltaic module 200, between the pressing block 31 and the corresponding guide rail 2 and connecting the pressing block 31 and The sliding block 33 fixed by the guide rail 2 , and the bolts 34 that fix the pressing block 31 and the sliding block 33 to the corresponding guide rail 2 . The pressing block 31 has a pair of clamping parts 311 that are arranged oppositely and have a clamping opening between them. The pair of rubber strips 32 are respectively located inside the corresponding clamping parts 311. A pair of the rubber strips 32 are provided with teeth 321 on two opposite surfaces to securely clamp the photovoltaic module 200 . The slider 32 has a main body portion 321 adjacent to the pressure block 31 and a joint portion (not shown) protruding from the main body portion toward the corresponding guide rail 2 , the joint portion is installed and fitted on the guide rail 2 In the installation slot 21 of the guide rail 2 , the slider 32 is mounted on the corresponding guide rail 2 .
请参照图1至图4,并结合图7至图8所示,所述连接装置4包括直角件41、螺母块42以及螺栓43,所述直角件41具有相互垂直的水平壁与竖直壁,所述水平壁与竖直壁分别开设有一安装孔411。所述螺母块42的形状与第二基座12的安装槽121的截面形状大体一致,所述螺母块42包括基体421、自基体421突伸的突出部422以及贯穿基体421与突出部422的定位孔423。 Please refer to Figures 1 to 4, and in conjunction with Figures 7 to 8, the connecting device 4 includes a right-angle piece 41, a nut block 42 and a bolt 43, and the right-angle piece 41 has a horizontal wall and a vertical wall perpendicular to each other , the horizontal wall and the vertical wall are respectively provided with a mounting hole 411 . The shape of the nut block 42 is substantially consistent with the cross-sectional shape of the installation groove 121 of the second base 12 , and the nut block 42 includes a base 421 , a protruding portion 422 protruding from the base 421 , and a hole penetrating the base 421 and the protruding portion 422 . positioning hole 423 .
所述拉力装置5包括安装于光伏组件200边缘以防止光伏组件边缘崩裂的夹套51及连接夹套51的拉绳,所述导轨上方设有供拉绳穿过的横梁52。所述夹套51沿竖直方向的截面呈U形,并形成一容置槽以将光伏组件的边缘夹置于该容置槽内,所述夹套51背离容置槽的外表面朝向容置槽凹陷设有若干凹槽511,以保证测试过程中拉力的均匀分布。 The tension device 5 includes a jacket 51 installed on the edge of the photovoltaic module 200 to prevent the edge of the photovoltaic module from cracking and a pull rope connected to the jacket 51 . A crossbeam 52 for the pull rope to pass is arranged above the guide rail. The cross-section of the jacket 51 along the vertical direction is U-shaped, and forms an accommodating groove for clamping the edge of the photovoltaic module in the accommodating groove, and the outer surface of the jacket 51 facing away from the accommodating groove faces the accommodating groove. A number of grooves 511 are provided in the recessed groove to ensure the uniform distribution of the pulling force during the test.
以所述第二基座12与其中一根导轨2的连接为例,一个所述螺母块42自导轨2的端部向内插入对应的安装槽21内,将直角件41的竖直壁抵靠于导轨2设置有上述安装槽21的侧表面,所述竖直壁上的安装孔411与螺母块42上的定位孔423对齐,一螺栓43沿水平方向插入直角件41的竖直壁上设置的安装孔411内,并继续延伸插入螺母块42的定位孔423内,以将连接装置4与导轨2连为一体,接着将所述导轨2放置于第二基座12的上表面,所述直角件41的水平壁放置于所述第二基座12的上表面,另一个所述螺母块42自所述第二基座12的端部沿水平方向插入到所述第二基座12的安装槽内,并用一螺栓43将所述直角件41、螺母块42连接至所述第二基座12。第一基座11与第二基座12的连接方式类似,在此不再赘述。 Taking the connection between the second base 12 and one of the guide rails 2 as an example, a nut block 42 is inserted inwardly from the end of the guide rail 2 into the corresponding installation groove 21, and the vertical wall of the right angle piece 41 is pressed against Lean against the side surface of the guide rail 2 provided with the above-mentioned installation groove 21, the installation hole 411 on the vertical wall is aligned with the positioning hole 423 on the nut block 42, and a bolt 43 is inserted into the vertical wall of the right-angle piece 41 along the horizontal direction In the installation hole 411 provided, and continue to extend into the positioning hole 423 of the nut block 42, to connect the connecting device 4 and the guide rail 2 as a whole, and then place the guide rail 2 on the upper surface of the second base 12, so that The horizontal wall of the right-angle piece 41 is placed on the upper surface of the second base 12, and another nut block 42 is inserted into the second base 12 from the end of the second base 12 along the horizontal direction. In the installation slot of the installation slot, and a bolt 43 is used to connect the right angle piece 41 and the nut block 42 to the second base 12 . The connection manner between the first base 11 and the second base 12 is similar, and will not be repeated here.
在进行拉力测试时,拉力装置5对光伏组件200的边缘施加一拉力,光伏组件200在拉力的作用下向上滑移,光伏组件200与所述胶条32、压块31之间产生相对滑移,记录每次测试时的拉力大小及光伏组件200对应的位移,并根据光伏组件200与胶条32、压块31之间的摩擦力来推算光伏组件200的防滑能力。 When performing a tensile test, the tension device 5 applies a pulling force to the edge of the photovoltaic module 200, and the photovoltaic module 200 slides upward under the action of the pulling force, and relative sliding occurs between the photovoltaic module 200, the rubber strip 32 and the pressing block 31 , record the tensile force and the corresponding displacement of the photovoltaic module 200 during each test, and calculate the anti-skid ability of the photovoltaic module 200 according to the friction between the photovoltaic module 200 and the rubber strip 32 and the pressure block 31 .
本实用新型光伏组件拉力测试工装100可有效模拟光伏组件在外力作用下是否会沿光伏组件的表面方向出现滑移,有效评估长期户外使用时的下滑风险,并获取外力和光伏组件位移之间的相对关系。 The utility model photovoltaic module tension test tool 100 can effectively simulate whether the photovoltaic module will slip along the surface direction of the photovoltaic module under the action of external force, effectively evaluate the sliding risk during long-term outdoor use, and obtain the relationship between the external force and the displacement of the photovoltaic module relative relationship.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本实用新型的可行性实施方式的具体说明,它们并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施方式或变更均应包含在本实用新型的保护范围之内。 The series of detailed descriptions listed above are only specific descriptions for the feasible implementation modes of the present utility model, and they are not used to limit the protection scope of the present utility model. Embodiments or modifications should be included within the protection scope of the present utility model.
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