CN205645954U - Lead-acid battery cover valve machine - Google Patents
Lead-acid battery cover valve machine Download PDFInfo
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- CN205645954U CN205645954U CN201620324724.6U CN201620324724U CN205645954U CN 205645954 U CN205645954 U CN 205645954U CN 201620324724 U CN201620324724 U CN 201620324724U CN 205645954 U CN205645954 U CN 205645954U
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- 239000002253 acid Substances 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 155
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域 technical field
本实用新型涉及一种电池加工设备,特别是一种铅酸电池盖阀机。 The utility model relates to battery processing equipment, in particular to a lead-acid battery cover valve machine.
背景技术 Background technique
在现有技术中,铅酸蓄电池上的盖安全橡胶阀作业只能通过纯手工操作,对工作人员的操作要求高,且电池内挥发出的稀硫酸对人体有害,长期从事该项工作会影响作业人员身体健康,为此,目前也有一些通过机电结构实现自动盖阀的机构,但是由于电池规格的不同,阀口之间的距离也相应的不同,故而必须为各个型号的电池配置或设计相应的盖阀机,增大设备购置的成本。 In the prior art, the cover safety rubber valve on the lead-acid battery can only be operated by pure manual operation, which has high requirements for the operation of the staff, and the dilute sulfuric acid volatilized in the battery is harmful to the human body, and long-term engagement in this work will affect The workers are in good health. For this reason, there are currently some mechanisms that realize automatic cover valves through electromechanical structures. However, due to different battery specifications, the distance between the valve ports is also different, so it must be configured or designed for each type of battery. The cover valve machine increases the cost of equipment purchase.
发明内容 Contents of the invention
为了克服现有技术的不足,本实用新型提供一种铅酸电池盖阀机。 In order to overcome the deficiencies of the prior art, the utility model provides a lead-acid battery cover valve machine.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
铅酸电池盖阀机,包括机座; Lead-acid battery cover valve machine, including machine base;
盖阀机构,所述盖阀机构安装于机座上,其包括框架、及纵移机构、升降机构、阀盖吸取机构,所述纵移机构设置于框架上,所述升降机构设置在纵移机构上并能由纵移机构带动纵向移动,所述阀盖吸取机构设置于升降机构上并能由升降机构带动升降移动,其中,所述阀盖吸取机构包括吸嘴基板、第一吸嘴、第二吸嘴及第三吸嘴,所述第一吸嘴、第二吸嘴分别滑动滑动设置在吸嘴基板两侧,所述第三吸嘴固定安装在吸嘴基板上并位于第一吸嘴、第二吸嘴之间,所述阀盖吸取机构还包括能够带动第一吸嘴和第二吸嘴滑动的吸嘴滑动调节装置; Cover valve mechanism, the cover valve mechanism is installed on the machine base, which includes a frame, a longitudinal movement mechanism, a lifting mechanism, and a valve cover suction mechanism. The longitudinal movement mechanism is arranged on the frame, and the lifting mechanism is arranged on The mechanism can be moved longitudinally by the vertical movement mechanism. The valve cover suction mechanism is arranged on the lifting mechanism and can be driven by the lifting mechanism to move up and down. Wherein, the valve cover suction mechanism includes a nozzle base plate, a first suction nozzle, The second suction nozzle and the third suction nozzle, the first suction nozzle and the second suction nozzle are respectively slidably arranged on both sides of the suction nozzle substrate, and the third suction nozzle is fixedly installed on the suction nozzle substrate and is located on the first suction nozzle substrate. Between the mouth and the second suction nozzle, the valve cover suction mechanism also includes a suction nozzle sliding adjustment device capable of driving the first suction nozzle and the second suction nozzle to slide;
电池输送机构,所述电池输送机构设置于机座上,用于将电池输送至盖阀机构下方。 A battery conveying mechanism, the battery conveying mechanism is arranged on the machine base, and is used for conveying the battery to the lower part of the cover valve mechanism.
所述吸嘴滑动调节装置包括第一吸嘴滑动调节装置和第二吸嘴滑动调节装置,所述第一吸嘴滑动调节装置、第二吸嘴滑动调节装置能够分别带动第一吸嘴、第二吸嘴滑动。 The suction nozzle sliding adjustment device includes a first suction nozzle sliding adjustment device and a second suction nozzle sliding adjustment device, and the first suction nozzle sliding adjustment device and the second suction nozzle sliding adjustment device can drive the first suction nozzle and the second suction nozzle respectively. The two suction nozzles slide.
所述基板上设置有至少一组的吸嘴导向柱,所述第一吸嘴、第二吸嘴分别通过一与吸嘴导向柱滑动配合的滑动板滑动设置在吸嘴基板上,所述第一吸嘴滑动调节装置、第二吸嘴滑动调节装置均为丝杆调节机构并相对设置。 The substrate is provided with at least one set of nozzle guide columns, and the first nozzle and the second nozzle are slidably arranged on the nozzle substrate through a sliding plate slidingly matched with the nozzle guide columns. The sliding adjustment device for the first suction nozzle and the sliding adjustment device for the second suction nozzle are both screw adjustment mechanisms and are arranged oppositely.
所述盖阀机构还包括一设置在框架上的横移机构,所述纵移机构设置在横移机构上并能有横移机构带动横向移动。 The cover valve mechanism also includes a traversing mechanism arranged on the frame, and the longitudinal movement mechanism is arranged on the traversing mechanism and can be driven by the traversing mechanism to move laterally.
所述升降机构为一丝杆传动机构,其包括升降基板、升降电机、升降丝杆、升降螺母,所述吸嘴基板通过滑轨滑块机构滑动设置在升降基板上,所述升降电机通过一电机座固定在升降基板上部或下部,所述升降螺母固定在吸嘴基板上,所述纵移机构为一丝杆传动机构,其包括纵移架、纵移电机、纵移丝杆、纵移螺母,所述纵移架包括前板及后板,所述前板和后板通过至少三组的纵移导柱连接,所述升降基板滑动设置在纵移导柱上,所述纵移电机通过一电机座安装至前板或后板,所述纵移螺母固定在升降基板上。 The lifting mechanism is a threaded rod transmission mechanism, which includes a lifting base plate, a lifting motor, a lifting screw rod, and a lifting nut. The nozzle base plate is slidably arranged on the lifting base plate through a slide rail slider mechanism. The seat is fixed on the upper or lower part of the lifting base plate, the lifting nut is fixed on the nozzle base plate, and the longitudinal movement mechanism is a threaded rod transmission mechanism, which includes a longitudinal movement frame, a longitudinal movement motor, a longitudinal movement screw rod, and a longitudinal movement nut. The longitudinal movement frame includes a front plate and a rear plate, the front plate and the rear plate are connected by at least three sets of longitudinal movement guide pillars, the lifting base plate is slidably arranged on the longitudinal movement guide pillars, and the longitudinal movement motor passes through a The motor seat is installed on the front plate or the rear plate, and the longitudinal movement nut is fixed on the lifting base plate.
所述框架为一方形框架,所述横移机构包括电机驱动机构、横移滑块、横移滑轨,所述纵移架设置在横移滑块上,所述横移滑轨是由安装于两端的同步轮及同步带组成的滑轨组件,所述横移滑块滑动设置在横移滑轨上并固定至同步带上。 The frame is a square frame, the traversing mechanism includes a motor drive mechanism, a traversing slider, and a traversing slide rail, the longitudinal movement frame is arranged on the traversing slider, and the traversing slide rail is installed A slide rail assembly composed of synchronous wheels and synchronous belts at both ends, the traverse slide block is slidably arranged on the traverse slide rail and fixed to the synchronous belt.
所述输送带机构上具有一电池盖阀工位,所述输送带机构上配置有一连接至电池盖阀工位的导入通道,所述电池盖阀工位处配置有能够固定电池的电池固定机构,所述所述电池固定机构包括前夹持组件、后夹持组件及能够带动前夹持组件和后夹持组件相对运动的夹持驱动装置。 The conveyor belt mechanism has a battery cover valve station, and the conveyor belt mechanism is equipped with an introduction channel connected to the battery cover valve station, and the battery cover valve station is equipped with a battery fixing mechanism capable of fixing the battery , the battery fixing mechanism includes a front clamping assembly, a rear clamping assembly, and a clamping driving device capable of driving the front clamping assembly and the rear clamping assembly to move relative to each other.
所述前夹持组件配置有一前定位角型件,所述后夹持组件配置有一与前定位角型件相对应的后定位角型件,且前定位角型件、后定位角型件分别位于电池盖阀工位的两对角位上。 The front clamping assembly is configured with a front positioning angle, and the rear clamping assembly is equipped with a rear positioning angle corresponding to the front positioning angle, and the front positioning angle and the rear positioning angle are respectively Located on the two opposite corners of the battery cover valve station.
所述前夹持组件固定于输送带机构的其中一侧边上,所述后夹持组件滑动设置于输送带机构的另一侧边上,所述夹持驱动装置为能够带动后夹持组件相对前夹持组件移动的夹持气缸组件,所述导入通道位于后夹持组件的一侧。 The front clamping assembly is fixed on one side of the conveyor belt mechanism, the rear clamping assembly is slidably arranged on the other side of the conveyor belt mechanism, and the clamping drive device is capable of driving the rear clamping assembly The clamping cylinder assembly that moves relative to the front clamping component, the introduction channel is located at one side of the rear clamping component.
所述导入通道包括前导向条和后导向条,所述前导向条、后导向条上分别延伸设置有与输送带机构长度方向大致垂直的前调节柱、后调节柱,所述输送带机构的两侧边分别固定设置有分别与前调节柱、后调节柱滑动配合的调节滑座,所述调节滑座配置有能够锁紧前调节柱、后调节柱的锁紧机构。 The introduction channel includes a front guide strip and a rear guide strip, and the front guide strip and the rear guide strip are respectively extended with a front adjustment column and a rear adjustment column approximately perpendicular to the length direction of the conveyor belt mechanism. The two sides are fixedly provided with adjusting sliding seats respectively slidingly matched with the front adjusting column and the rear adjusting column, and the adjusting sliding seats are equipped with a locking mechanism capable of locking the front adjusting column and the rear adjusting column.
本实用新型的有益效果是:铅酸电池盖阀机,包括机座、盖阀机构、电池输送机构;所述阀盖吸取机构包括吸嘴基板、第一吸嘴、第二吸嘴及第三吸嘴,所述第一吸嘴、第二吸嘴分别滑动滑动设置在吸嘴基板两侧,所述第三吸嘴固定安装在吸嘴基板上并位于第一吸嘴、第二吸嘴之间,所述阀盖吸取机构还包括能够带动第一吸嘴和第二吸嘴滑动的吸嘴滑动调节装置,通过上述结构实现了三个吸嘴之间距离的调节,使其能够适用于各个型号各种阀口间隔的电池,通用性强,降低设备购置的成本。 The beneficial effects of the utility model are: the lead-acid battery cover valve machine includes a base, a cover valve mechanism, and a battery delivery mechanism; the valve cover suction mechanism includes a nozzle substrate, a first nozzle, a second nozzle and a third nozzle. Suction nozzles, the first suction nozzle and the second suction nozzle are respectively slidably arranged on both sides of the suction nozzle substrate, and the third suction nozzle is fixedly installed on the suction nozzle substrate and is located between the first suction nozzle and the second suction nozzle In between, the bonnet suction mechanism also includes a suction nozzle sliding adjustment device that can drive the first suction nozzle and the second suction nozzle to slide. Through the above structure, the adjustment of the distance between the three suction nozzles is realized, so that it can be applied to various Batteries with various valve port intervals of different models have strong versatility and reduce the cost of equipment purchase.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的整体结构示意图; Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型盖阀机构的结构示意图; Fig. 2 is a structural representation of the utility model cover valve mechanism;
图3是本实用新型盖阀机构的分解示意图; Fig. 3 is an exploded schematic view of the utility model cover valve mechanism;
图4是本实用新型盖阀机构的升降机构与阀盖吸取机构的结构示意图; Fig. 4 is a structural schematic diagram of the lifting mechanism and the valve cover suction mechanism of the cover valve mechanism of the present invention;
图5是本实用新型盖阀机构的升降机构与阀盖吸取机构的分解示意图; Fig. 5 is an exploded schematic diagram of the lifting mechanism and the valve cover suction mechanism of the cover valve mechanism of the present invention;
图6是本实用新型电池输送机构的结构示意图; Fig. 6 is a schematic structural view of the battery delivery mechanism of the present invention;
图7是本实用新型电池输送机构的分解示意图; Fig. 7 is an exploded schematic view of the battery delivery mechanism of the present invention;
图8是本实用新型电池输送机构的后夹持组件的分解示意图; Fig. 8 is an exploded schematic view of the rear clamping assembly of the battery delivery mechanism of the present invention;
图9是本实用新型电池输送机构的前夹持组件的分解示意图; Fig. 9 is an exploded schematic view of the front clamping assembly of the battery delivery mechanism of the present invention;
图10是本实用新型电池输送机构的输送带机构的后侧示意图; Fig. 10 is a rear schematic view of the conveyor belt mechanism of the battery conveyor mechanism of the present invention;
图11是本实用新型电池输送机构的导入通道部分的分解示意图。 Fig. 11 is an exploded schematic view of the introduction channel part of the battery delivery mechanism of the present invention.
具体实施方式 detailed description
参照图1至图11,图1至图11是本实用新型一个具体实施例的结构示意图,如图1所示,铅酸电池盖阀机,包括机座1、盖阀机构2、电池输送机构3。 Referring to Fig. 1 to Fig. 11, Fig. 1 to Fig. 11 are structural schematic diagrams of a specific embodiment of the present utility model, as shown in Fig. 3.
其中,如图2至图5所示,所述盖阀机构2安装于机座1上,其包括框架21及纵移机构22、升降机构23、阀盖吸取机构24、横移机构26,所述横移机构26设置在框架21上,所述纵移机构22设置在横移机构26上并能由横移机构26带动横向移动,所述升降机构23设置在纵移机构22上并能由纵移机构22带动纵向移动,所述阀盖吸取机构24设置于升降机构23上并能由升降机构23带动升降移动。 Wherein, as shown in Figures 2 to 5, the cover valve mechanism 2 is installed on the machine base 1, which includes a frame 21, a longitudinal movement mechanism 22, a lifting mechanism 23, a valve cover suction mechanism 24, and a lateral movement mechanism 26. The traversing mechanism 26 is arranged on the frame 21, the longitudinal moving mechanism 22 is arranged on the traversing mechanism 26 and can be driven laterally by the traversing mechanism 26, and the lifting mechanism 23 is arranged on the longitudinal moving mechanism 22 and can be driven by the traversing mechanism 26. The vertical movement mechanism 22 drives the longitudinal movement, and the valve cover suction mechanism 24 is arranged on the lifting mechanism 23 and can be driven by the lifting mechanism 23 to move up and down.
如图4、图5所示,所述阀盖吸取机构24包括吸嘴基板240、第一吸嘴241、第二吸嘴242及第三吸嘴243,所述第一吸嘴241、第二吸嘴242分别滑动滑动设置在吸嘴基板240两侧,所述第三吸嘴243固定安装在吸嘴基板240上并位于第一吸嘴241、第二吸嘴242之间,所述第一吸嘴241、第二吸嘴242分别配置有能够带动其滑动的第一吸嘴滑动调节装置251、第二吸嘴滑动调节装置252。 As shown in Fig. 4 and Fig. 5, the valve cover suction mechanism 24 includes a nozzle substrate 240, a first nozzle 241, a second nozzle 242 and a third nozzle 243, the first nozzle 241, the second nozzle The suction nozzles 242 are respectively slidably arranged on both sides of the suction nozzle base plate 240, the third suction nozzle 243 is fixedly mounted on the suction nozzle base plate 240 and is located between the first suction nozzle 241 and the second suction nozzle 242, and the first suction nozzle 243 The suction nozzle 241 and the second suction nozzle 242 are respectively equipped with a first suction nozzle sliding adjustment device 251 and a second suction nozzle sliding adjustment device 252 capable of driving the suction nozzle to slide.
作为优选的,所述基板240上设置有两组的吸嘴导向柱244,所述第一吸嘴241、第二吸嘴242分别通过一与吸嘴导向柱244滑动配合的滑动板245滑动设置在吸嘴基板240上,所述第一吸嘴滑动调节装置251为一丝杆调节机构,其包括吸嘴调节电机253、吸嘴调节丝杆254、吸嘴调节螺母255,其中吸嘴调节电机253通过一电机座256固定在吸嘴基板240侧面,所述吸嘴调节螺母255固定在滑动板245上,在本实施例中,第二吸嘴滑动调节装置252与第一吸嘴滑动调节装置251结构相似并相对设置,通过第一吸嘴滑动调节装置251、第二吸嘴滑动调节装置252能够调节第一吸嘴241、第二吸嘴242及第三吸嘴243之间的间隔,使其能够适用于各个型号各种阀口间隔的电池,如目前常见的双排阀口的小密铅酸电池中,通用性强,降低设备购置的成本。 Preferably, two sets of suction nozzle guide columns 244 are arranged on the base plate 240, and the first suction nozzle 241 and the second suction nozzle 242 are respectively slidably arranged through a sliding plate 245 that is slidably matched with the suction nozzle guide columns 244. On the nozzle substrate 240, the first nozzle sliding adjustment device 251 is a threaded rod adjustment mechanism, which includes a nozzle adjustment motor 253, a nozzle adjustment screw 254, and a nozzle adjustment nut 255, wherein the nozzle adjustment motor 253 A motor base 256 is fixed on the side of the nozzle base plate 240, and the nozzle adjustment nut 255 is fixed on the sliding plate 245. In this embodiment, the second nozzle sliding adjustment device 252 and the first nozzle sliding adjustment device 251 The structure is similar and arranged oppositely, the interval between the first suction nozzle 241, the second suction nozzle 242 and the third suction nozzle 243 can be adjusted by the first suction nozzle sliding adjustment device 251 and the second suction nozzle sliding adjustment device 252, so that It can be applied to various types of batteries with various valve port intervals, such as the current common small dense lead-acid batteries with double valve ports, which has strong versatility and reduces the cost of equipment purchase.
如图4、图5所示,所述升降机构23为一丝杆传动机构,其包括升降基板231、升降电机232、升降丝杆233、升降螺母234,所述吸嘴基板240通过滑轨滑块机构235滑动设置在升降基板231上,所述升降电机232通过一电机座固定在升降基板231上部或下部,所述升降螺母234固定在吸嘴基板240上,通过升降电机232带动升降丝杆233转动,升降丝杆233与升降螺母234配合,即可带动吸嘴基板240及阀盖吸取机构24作升降动作。 As shown in Fig. 4 and Fig. 5, the lifting mechanism 23 is a threaded rod transmission mechanism, which includes a lifting base plate 231, a lifting motor 232, a lifting screw rod 233, and a lifting nut 234. The nozzle base plate 240 passes through the slide rail slider The mechanism 235 is slidingly arranged on the lifting base plate 231, the lifting motor 232 is fixed on the upper or lower part of the lifting base plate 231 through a motor base, the lifting nut 234 is fixed on the nozzle base plate 240, and the lifting screw rod 233 is driven by the lifting motor 232 Rotate, and the lifting screw rod 233 cooperates with the lifting nut 234 to drive the suction nozzle base plate 240 and the valve cover suction mechanism 24 for lifting action.
如图3所示,所述纵移机构22为一丝杆传动机构,其包括纵移架220、纵移电机221、纵移丝杆222、纵移螺母223,所述纵移架220包括前板224及后板225,所述前板224和后板225通过至少三组的纵移导柱226连接,所述升降基板231滑动设置在纵移导柱226上,所述纵移电机221通过一电机座安装至前板224或后板225,所述纵移螺母223固定在升降基板231上,通过纵移电机221带动纵移丝杆222转动,纵移丝杆222与纵移螺母223配合,即可带动升降基板231及升降机构23纵向移动。 As shown in Figure 3, the longitudinal movement mechanism 22 is a screw transmission mechanism, which includes a longitudinal movement frame 220, a longitudinal movement motor 221, a longitudinal movement screw rod 222, and a longitudinal movement nut 223, and the longitudinal movement frame 220 includes a front plate 224 and the rear plate 225, the front plate 224 and the rear plate 225 are connected by at least three sets of longitudinal guide columns 226, the lifting base plate 231 is slidably arranged on the longitudinal guide columns 226, and the longitudinal movement motor 221 passes through a The motor seat is installed on the front plate 224 or the rear plate 225, the longitudinal movement nut 223 is fixed on the lifting base plate 231, and the longitudinal movement screw rod 222 is driven to rotate by the longitudinal movement motor 221, and the longitudinal movement screw rod 222 cooperates with the longitudinal movement nut 223, That is to drive the lifting base plate 231 and the lifting mechanism 23 to move longitudinally.
如图3所示,所述框架21为一方形框架,在该方向框架两对应边上分别设置有横移机构26,所述横移机构26包括电机驱动机构261、横移滑块262、横移滑轨211,所述纵移架220设置在横移滑块262上,所述横移滑轨211是由安装于两端的同步轮及同步带组成的滑轨组件,所述横移滑块262滑动设置在横移滑轨211上并固定至同步带上,即可通过皮带传动机构261带动纵移机构22横向移动,以方便横向调节电池盖阀工位或第三吸嘴的位置,调节更为灵活。 As shown in Figure 3, the frame 21 is a square frame, and the two corresponding sides of the frame in this direction are respectively provided with traversing mechanisms 26, and the traversing mechanisms 26 include a motor drive mechanism 261, a traversing slider 262, Move the slide rail 211, the longitudinal shift frame 220 is arranged on the traverse slider 262, the traverse slide rail 211 is a slide rail assembly composed of synchronous wheels and synchronous belts installed at both ends, the traverse slider 262 is slidably arranged on the traversing slide rail 211 and fixed to the synchronous belt, so that the longitudinal movement mechanism 22 can be driven to move laterally by the belt transmission mechanism 261, so as to facilitate horizontal adjustment of the position of the battery cover valve station or the third suction nozzle. more flexible.
本实用新型工作时,第一吸嘴241、第二吸嘴242及第三吸嘴243分别通过气管连接至抽真空设备,通过纵移机构22带动阀盖吸取机构24后移,并通过升降机构23带动阀盖吸取机构24下移吸取送料机构送出的安全阀帽,然后通过纵移机构22带动阀盖吸取机构24前移,再由升降机构23带动阀盖吸取机构24下移将安全阀帽盖装在电池的安全阀口上,即可完成电池安全阀口盖阀的工序,实现自动盖阀,免除人手操作,提高安全性及生产的效率。 When the utility model works, the first suction nozzle 241, the second suction nozzle 242 and the third suction nozzle 243 are respectively connected to the vacuuming equipment through the air pipe, and the valve cover suction mechanism 24 is driven by the longitudinal movement mechanism 22 to move backward, and the lifting mechanism 23 drives the bonnet suction mechanism 24 to move down to suck the safety valve cap sent out by the feeding mechanism, then drives the bonnet suction mechanism 24 to move forward through the longitudinal movement mechanism 22, and then the lifting mechanism 23 drives the bonnet suction mechanism 24 to move down to move the safety bonnet The cover is installed on the safety valve port of the battery, and the process of covering the battery safety valve port can be completed, realizing automatic cover valve, eliminating manual operation, and improving safety and production efficiency.
在本实施例中,采用相互独立的丝杆机构带动第一吸嘴241、第二吸嘴242的相对运动;或采用一条配置有两组互为反牙的螺纹段的丝杆或两条联动并互为反牙的丝杆配合转动驱动装置带动第一吸嘴241、第二吸嘴242的相对运动,或采用两条分别可调节行程的气缸,配合驱动带动第一吸嘴241、第二吸嘴242的相对运动,同样能够实现吸嘴间隔的调节,上述结构均为常见的机械传动结构,在此不作一一详述。 In this embodiment, independent screw mechanisms are used to drive the relative movement of the first suction nozzle 241 and the second suction nozzle 242; And the screw mandrel that is anti-tooth coordinates the relative movement of the first suction nozzle 241, the second suction nozzle 242 with the rotation driving device, or adopts two respectively adjustable stroke cylinders, cooperates to drive the first suction nozzle 241, the second suction nozzle The relative movement of the suction nozzles 242 can also adjust the distance between the suction nozzles. The above-mentioned structures are all common mechanical transmission structures, and will not be described in detail here.
如图6至图11所示,所示电池输送机构包括输送带机构31,所述输送带机构31上具有一电池盖阀工位(即盖阀机构2下方),所述输送带机构31上配置有一连接至电池盖阀工位的导入通道32,所述电池盖阀工位处配置有能够固定电池的电池固定机构,所述所述电池固定机构包括前夹持组件34、后夹持组件35及能够带动前夹持组件34和后夹持组件35相对运动的夹持驱动装置。 As shown in Figures 6 to 11, the battery conveying mechanism shown includes a conveyor belt mechanism 31, on which there is a battery cover valve station (that is, under the cover valve mechanism 2), and on the conveyor belt mechanism 31 An introduction channel 32 connected to the battery cover valve station is configured, and the battery cover valve station is equipped with a battery fixing mechanism capable of fixing the battery, and the battery fixing mechanism includes a front clamping assembly 34, a rear clamping assembly 35 and the clamping driving device that can drive the relative movement of the front clamping assembly 34 and the rear clamping assembly 35.
作为优选的,如图8、图9所示,所述前夹持组件34配置有一前定位角型件341,所述后夹持组件35配置有一与前定位角型件341相对应的后定位角型件351,且前定位角型件341、后定位角型件351分别位于电池盖阀工位的两对角位上,形成能够对角夹持电池的结构,保证电池的夹持定位精度。 As preferably, as shown in Fig. 8 and Fig. 9, the front clamping assembly 34 is configured with a front positioning angle piece 341, and the rear clamping assembly 35 is equipped with a rear positioning angle corresponding to the front positioning angle piece 341. The corner piece 351, and the front positioning corner piece 341 and the rear positioning corner piece 351 are respectively located on the two opposite corners of the battery cover valve station, forming a structure capable of diagonally clamping the battery, ensuring the clamping and positioning accuracy of the battery .
作为优选的,所述前夹持组件34固定于输送带机构31的其中一侧边上,所述后夹持组件35滑动设置于输送带机构31的另一侧边上,所述夹持驱动装置为能够带动后夹持组件35相对前夹持组件34移动的夹持气缸组件36,如图8所示,所述后夹持组件35延伸设置有至少两组的导杆352,所述输送带机构31的侧边上通过一固定板固定设置有与导杆352滑动配合的滑座353,所述夹持气缸组件36固定在固定板上,且夹持气缸组件36的顶杆连接至后夹持组件35上。 Preferably, the front clamping assembly 34 is fixed on one side of the conveyor belt mechanism 31, the rear clamping assembly 35 is slidably arranged on the other side of the conveyor belt mechanism 31, and the clamping drive The device is a clamping cylinder assembly 36 that can drive the rear clamping assembly 35 to move relative to the front clamping assembly 34. As shown in Figure 8, the rear clamping assembly 35 is extended with at least two groups of guide rods 352, and the conveying The side of the belt mechanism 31 is fixedly provided with a sliding seat 353 slidingly matched with the guide rod 352 through a fixed plate, the clamping cylinder assembly 36 is fixed on the fixed plate, and the ejector rod of the clamping cylinder assembly 36 is connected to the rear On the clamping assembly 35.
所述导入通道32位于后夹持组件35的一侧,电池工件通过导入通道32配合输送带机构31输送至后夹持组件35前方,并通过后定位角型件351阻挡电池继续输送,通过夹持气缸组件36配合后夹持组件35将电池推送至电池盖阀工位,通过前定位角型件341、后定位角型件351配合即可定位电池至铅酸电池盖阀机的盖阀机构2下方,盖阀完成后,松开电池固定机构,电池即可输出,输送效率高,且保证定位精度,提高铅酸电池盖阀机的工作效率及产品合格率。 The introduction channel 32 is located on one side of the rear clamping assembly 35, and the battery workpiece is transported to the front of the rear clamping assembly 35 through the introduction channel 32 and the conveyor belt mechanism 31, and the battery is prevented from continuing to be transported by the rear positioning angle piece 351, and the battery is transported through the clamp. The holding cylinder assembly 36 cooperates with the rear clamping assembly 35 to push the battery to the battery cover valve station, and the battery can be positioned to the cover valve mechanism of the lead-acid battery cover valve machine through the cooperation of the front positioning angle piece 341 and the rear positioning angle piece 351 2, after the cover valve is completed, loosen the battery fixing mechanism, the battery can be output, the transmission efficiency is high, and the positioning accuracy is guaranteed, which improves the working efficiency and product qualification rate of the lead-acid battery cover valve machine.
如图8所示,所述后夹持组件35上设置有一挡条39,该挡条39能够随后夹持组件35移动伸出至阻挡导入通道32上的电池,在电池进行盖阀工序时,临时阻挡电池输送。 As shown in FIG. 8 , the rear clamping assembly 35 is provided with a bar 39 , which can then move the clamping assembly 35 to extend out to block the battery on the introduction channel 32 . Temporarily block battery delivery.
作为优选的,如图9所示,前定位角型件341的端部为斜面结构,方便电池被推送时顺利导入前定位角型件341完成定位。 Preferably, as shown in FIG. 9 , the end of the front positioning corner 341 has a slope structure, so that the battery can be smoothly introduced into the front positioning corner 341 to complete positioning when the battery is pushed.
如图8、图9所示,所述前夹持组件34还包括一与输送带机构31长度方向对应的前调节条342,所述后夹持组件35还包括一输送带机构31长度方向对应的后调节条354,所述前调节条342和后调节条354上沿长度方向分别开设有若干安装螺纹孔342a、354a,所述前定位角型件341和后定位角型件351上开设有与安装螺纹孔对应的安装孔,通过螺钉安装,即可根据电池的具体规格调节前定位角型件341和后定位角型件351的对角距离,以适用于不同规格电池的夹持固定、组装,适用范围广。 As shown in Figures 8 and 9, the front clamping assembly 34 also includes a front adjustment bar 342 corresponding to the length direction of the conveyor belt mechanism 31, and the rear clamping assembly 35 also includes a front adjustment bar 342 corresponding to the length direction of the conveyor belt mechanism 31. The rear adjustment bar 354, the front adjustment bar 342 and the rear adjustment bar 354 are respectively provided with a number of mounting threaded holes 342a, 354a along the length direction, and the front positioning corner profile 341 and the rear positioning corner profile 351 are provided with The mounting holes corresponding to the mounting threaded holes can be installed by screws, and the diagonal distance between the front positioning angle piece 341 and the rear positioning angle piece 351 can be adjusted according to the specific specifications of the battery, so as to be suitable for clamping and fixing batteries of different specifications, Assembly, a wide range of applications.
进一步的,所述安装孔为与输送带机构31长度方向对应的长形孔341a、351a,以增大调节的灵活性。 Further, the installation holes are elongated holes 341a, 351a corresponding to the length direction of the conveyor belt mechanism 31, so as to increase the flexibility of adjustment.
作为优选的,如图8、图9所示,所述前定位角型件341、后定位角型件351分别通过滑轨结构341b、351b滑动设置于前调节条342、后调节条354上,即可滑动调节前定位角型件341和后定位角型件351位置,保证前定位角型件341、后定位角型件351的位置精度,即可保持电池夹持的精度。 Preferably, as shown in Figure 8 and Figure 9, the front positioning angle profile 341 and the rear positioning angle profile 351 are slidably arranged on the front adjustment bar 342 and the rear adjustment bar 354 through the slide rail structures 341b, 351b respectively, The positions of the front positioning corner 341 and the rear positioning corner 351 can be slidably adjusted to ensure the positional accuracy of the front positioning corner 341 and the rear positioning corner 351 , and the battery clamping accuracy can be maintained.
如图10、图11所示,所述导入通道32包括前导向条37和后导向条38,所述前导向条37、后导向条38上分别延伸设置有与输送带机构31长度方向大致垂直的前调节柱371、后调节柱381,所述输送带机构31的两侧边分别固定设置有分别与前调节柱371、后调节柱381滑动配合的调节滑座320,所述调节滑座320配置有能够锁紧前调节柱371、后调节柱381的锁紧机构,该锁紧机构可为螺钉锁紧、凸轮压紧或插销等结构,以根据不同规格的电池来调节导入通道32的宽度,作为优选的,在本实施例中,由于导入通道32位于后夹持组件35的一侧,故而前调节柱371长于后调节柱381,且在前调节柱371上设置有一遮板370,避免外物落入输送带机构31而影响电池输送及夹持的精度。 As shown in Fig. 10 and Fig. 11, the introduction channel 32 includes a front guide bar 37 and a rear guide bar 38, and the front guide bar 37 and the rear guide bar 38 are respectively extended to be substantially perpendicular to the length direction of the conveyor belt mechanism 31. The front adjustment column 371, the rear adjustment column 381, the two sides of the conveyor belt mechanism 31 are respectively fixedly provided with the adjustment slide seat 320 which is slidingly matched with the front adjustment column 371 and the rear adjustment column 381 respectively, and the adjustment slide seat 320 Equipped with a locking mechanism that can lock the front adjustment column 371 and the rear adjustment column 381, the locking mechanism can be screw locking, cam pressing or latch structure, so as to adjust the width of the introduction channel 32 according to batteries of different specifications , as preferably, in this embodiment, since the introduction channel 32 is located on one side of the rear clamping assembly 35, the front adjustment column 371 is longer than the rear adjustment column 381, and a shroud 370 is provided on the front adjustment column 371 to avoid Foreign objects fall into the conveyor belt mechanism 31 and affect the accuracy of battery delivery and clamping.
如图10、图11所示,所述的输送带机构31为常规的输送带装置,其包括驱动电机311、链条传动机构312、两个分别位于输送带装置两端的轴承座313、及设置于两轴承座313上的输送带314。 As shown in Figures 10 and 11, the conveyor belt mechanism 31 is a conventional conveyor belt device, which includes a driving motor 311, a chain transmission mechanism 312, two bearing blocks 313 respectively located at both ends of the conveyor belt device, and a The conveyor belt 314 on the two bearing blocks 313.
以上对本实用新型的较佳实施进行了具体说明,当然,本实用新型还可以采用与上述实施方式不同的形式,熟悉本领域的技术人员在不违背本发明精神的前提下所作的等同的变换或相应的改动,都应该属于本实用新型的保护范围内。 The preferred implementation of the present utility model has been specifically described above. Of course, the present utility model can also adopt forms different from the above-mentioned embodiments, and those skilled in the art can make equivalent transformations or modifications without violating the spirit of the present invention. Corresponding changes should all belong to the protection scope of the present utility model.
Claims (10)
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| CN105742545A (en) * | 2016-04-15 | 2016-07-06 | 中山市盛屹机电科技有限公司 | Lead-acid battery cover valve machine |
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