CN205640233U - Pipeline under pressure's unloading natural gas recovery unit - Google Patents
Pipeline under pressure's unloading natural gas recovery unit Download PDFInfo
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- 238000005380 natural gas recovery Methods 0.000 title claims description 11
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 76
- 239000003345 natural gas Substances 0.000 claims abstract description 38
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 10
- 238000013022 venting Methods 0.000 claims abstract description 5
- 230000001050 lubricating effect Effects 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000011084 recovery Methods 0.000 abstract description 20
- 239000007789 gas Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 9
- 239000000284 extract Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 11
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型创造提供了一种压力管道的放空天然气回收装置,包括设在待回收管道下游的截断阀处的压缩机组,该压缩机组通过连接管分别与截断阀的上游管道和下游管道连接导通,所述连接管上分别设置有控制连接管开关状态的进气球阀和排气球阀。本实用新型创造所述的压缩机组将天然气从密闭的待回收管段抽取到下游正常的输气管道中,可方便回收大量管道内的天然气,极大程度减小了能源损失,减小了天然气放空段的环境污染程度,设备具有成本低、工艺简单、投入少和安全性高的优点。
The invention of the utility model provides a recovery device for vented natural gas of a pressure pipeline, which includes a compressor unit located at the shut-off valve downstream of the pipeline to be recovered, and the compressor unit is respectively connected to the upstream pipeline and the downstream pipeline of the shut-off valve through connecting pipes. , the connecting pipe is respectively provided with an inlet ball valve and an exhaust ball valve for controlling the switching state of the connecting pipe. The compressor unit created by the utility model extracts the natural gas from the closed pipe section to be recovered to the normal downstream gas pipeline, which can conveniently recover a large amount of natural gas in the pipeline, greatly reduces energy loss, and reduces the venting of natural gas The equipment has the advantages of low cost, simple process, low investment and high safety.
Description
技术领域 technical field
本发明创造属于油气长输管道储运工程技术领域,尤其是涉及一种压力管道的放空天然气回收装置。 The invention belongs to the technical field of oil and gas long-distance pipeline storage and transportation engineering, and in particular relates to a vented natural gas recovery device for pressure pipelines.
背景技术 Background technique
天然气在输送和加工过程中均存在一定的损失,主要包括泄漏损失和放空损失,近年来,随着天然气长输管道的不断建设,沿线压气站及各种工艺站天然气放空量逐年上升,加上储运工艺技术还有一定的缺陷,场站天然气放空量明显偏高,放空天然气基本上以燃烧火炬的形式处理,造成了能源的浪费。 Natural gas has certain losses in the process of transportation and processing, mainly including leakage loss and venting loss. In recent years, with the continuous construction of long-distance natural gas pipelines, the venting volume of natural gas at compressor stations and various process stations along the line has increased year by year. There are still some defects in the storage and transportation technology. The amount of natural gas vented at the station is obviously high, and the vented natural gas is basically treated in the form of burning flares, resulting in a waste of energy.
针对放空天然气回收,目前,国内外的回收工艺方法主要有两种:气柜回收和在线压缩机直接回收,无论是气柜回收或者是压缩机直接回收,都存在工艺复杂,设备成本高,投资较大,需要对回收天然气进行存储和运输等缺点,天然气的存储和运输又会带来一系列安全问题,因此,现有的放空天然气回收利用的工艺存在缺陷,需要进一步改进和完善,以减少经济损失及对环境的污染程度。 For the recovery of vented natural gas, at present, there are mainly two recovery methods at home and abroad: recovery of gas cabinets and direct recovery of online compressors. Whether it is recovery of gas cabinets or direct recovery of compressors, there are complex processes, high equipment costs, and investment Larger, need to store and transport the recovered natural gas, and the storage and transport of natural gas will bring a series of safety problems. Therefore, the existing recovery and utilization process of vented natural gas has defects, which need to be further improved and perfected to reduce economic loss and environmental pollution.
发明内容 Contents of the invention
有鉴于此,本发明创造旨在提出一种压力管道的放空天然气回收装置,以解决放空天然气回收中存在的设备成本高、工艺复杂、回收投入大以及存在安全隐患的问题。 In view of this, the present invention aims to propose a vented natural gas recovery device for pressure pipelines to solve the problems of high equipment cost, complicated process, large recovery investment and potential safety hazards in the recovery of vented natural gas.
为达到上述目的,本发明创造的技术方案是这样实现的: In order to achieve the above object, the technical solution created by the present invention is achieved in this way:
一种压力管道的放空天然气回收装置,其中,包括设在待回收管道下游的截断阀处的压缩机组,该压缩机组通过连接管分别与截断阀的上游阀室和下游阀室连接导通,所述连接管上分别设置有控制连接管开关状态的进气球阀和排气球阀。 A device for recovering vented natural gas from a pressure pipeline, which includes a compressor unit located at the shut-off valve downstream of the pipeline to be recovered, and the compressor unit is respectively connected to the upstream valve chamber and the downstream valve chamber of the shut-off valve through connecting pipes. An inlet ball valve and an exhaust ball valve for controlling the switch state of the connecting pipe are respectively arranged on the connecting pipe.
进一步的,所述连接管与上游阀室及下游阀室通过连接法兰固定连接。 Further, the connecting pipe is fixedly connected to the upstream valve chamber and the downstream valve chamber through connecting flanges.
进一步的,所述压缩机组还设有冷却器,所述冷却器通过软管与压缩机组的发动机水路连接。 Further, the compressor unit is also provided with a cooler, and the cooler is connected to the engine of the compressor unit in a waterway through a hose.
进一步的,所述冷却器为空冷器或水冷器。 Further, the cooler is an air cooler or a water cooler.
进一步的,所述压缩机组还包括润滑系统,所述润滑系统包括曲轴箱注油口、油位控制器、油位观察窗、高位油箱、控制球阀和出油口球阀。 Further, the compressor unit also includes a lubricating system, and the lubricating system includes a crankcase oil filling port, an oil level controller, an oil level observation window, a high level oil tank, a control ball valve and an oil outlet ball valve.
进一步的,所述压缩机组的发动机使用天然气作为原料。 Further, the engine of the compressor unit uses natural gas as raw material.
进一步的,所述压缩机组为可移动的车载压缩机。 Further, the compressor unit is a movable vehicle-mounted compressor.
相对于现有技术,本发明创造所述的放空天然气回收装置具有以下优势: Compared with the prior art, the vented natural gas recovery device created by the present invention has the following advantages:
(1)本发明所述的压缩机组,在天然气输气管道需要放空时,将待回收管道上下游的截断阀关闭,然后将压缩机组设置在下游的截断阀处,将天然气从密闭的待回收管道抽取到下游正常的输气管道中,可方便回收大量管道内的天然气,极大程度减小了能源损失,减小了天然气放空段的环境污染程度,设备具有成本低、工艺简单、投入少和安全性高的优点; (1) For the compressor unit of the present invention, when the natural gas pipeline needs to be vented, the shut-off valves upstream and downstream of the pipeline to be recovered are closed, and then the compressor unit is arranged at the downstream shut-off valve, and the natural gas is recovered from the closed The pipeline is pumped into the downstream normal gas transmission pipeline, which can conveniently recover a large amount of natural gas in the pipeline, greatly reduces energy loss, and reduces the degree of environmental pollution in the natural gas venting section. The equipment has low cost, simple process, and low investment. and high security advantages;
(2)本发明所述的压缩机组可就地取材,利用部分放空天然气作为原料,通过燃气发动机带动压缩机组工作,解决了截断阀的阀室处没有电源为压缩机提供动力的问题; (2) The compressor unit of the present invention can obtain materials locally, utilize partly vented natural gas as a raw material, drive the compressor unit to work through a gas engine, and solve the problem that there is no power source at the valve chamber of the shut-off valve to provide power for the compressor;
(3)本发明所述的压缩机组通过车载机组工作,机动性强,可利用同 一套机组为不同阀室提供天然气回收工作,极大节约了成本,可将压缩机组直接开入天然气场站或截断阀室,极大降低了能源损失,为天然气输气管道的正常运行提供极大便利。 (3) The compressor unit described in the present invention works through a vehicle-mounted unit and has strong mobility. The same set of units can be used to provide natural gas recovery work for different valve chambers, which greatly saves costs. The compressor unit can be directly driven into a natural gas station or The cut-off valve chamber greatly reduces energy loss and provides great convenience for the normal operation of natural gas pipelines.
附图说明 Description of drawings
构成本发明创造的一部分的附图用来提供对本发明创造的进一步理解,本发明创造的示意性实施例及其说明用于解释本发明创造,并不构成对本发明创造的不当限定。在附图中: The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明创造实施例所述的放空天然气回收装置的示意图; Fig. 1 is the schematic diagram of the vented natural gas recovery device described in the invention creation embodiment;
图2为本发明创造实施例所述的放空天然气回收装置的示意图。 Fig. 2 is a schematic diagram of a vented natural gas recovery device described in an inventive embodiment of the present invention.
附图标记说明: Explanation of reference signs:
1-输气管道;10-上游阀室;11-下游阀室;12-截断阀;20-压缩机组;22-进气球阀;23-排气球阀;24-连接管;31-连接法兰;40-冷却器。 1-gas pipeline; 10-upstream valve chamber; 11-downstream valve chamber; 12-block valve; 20-compressor unit; 22-inlet ball valve; 23-exhaust ball valve; 24-connecting pipe; 31-connecting flange ; 40 - Cooler.
具体实施方式 detailed description
需要说明的是,在不冲突的情况下,本发明创造中的实施例及实施例中的特征可以相互组合。 It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本发明创造的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明创造和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明创造的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示 或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。 In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention Creation and simplification of description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明创造的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明创造中的具体含义。 In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on specific situations.
下面将参考附图1-2并结合实施例来详细说明本发明创造。 The present invention will be described in detail below with reference to accompanying drawings 1-2 and in conjunction with embodiments.
本实用新型提供了一种为压力管道提供放空天然气回收的装置,该装置需要与待回收管道下游处的截断阀12阀室相配合来完成天然气的回收利用,在使用该装置前,需要将待回收管道上游截断阀12和下游截断阀12关闭,本装置设置在下游的截断阀12的阀室处,本实用新型的回收装置并不限于放空天然气管道的气体回收。 The utility model provides a device for recovering vented natural gas for pressure pipelines. The device needs to cooperate with the shut-off valve 12 valve chamber at the downstream of the pipeline to be recovered to complete the recovery and utilization of natural gas. Before using the device, it is necessary to The upstream shut-off valve 12 and the downstream shut-off valve 12 of the recovery pipeline are closed, and the device is arranged at the valve chamber of the downstream shut-off valve 12. The recovery device of the present utility model is not limited to the gas recovery of the vented natural gas pipeline.
该放空天然气回收装置包括压缩机组20,该压缩机组20为车载压缩机,该车载压缩机直接开入截断阀12阀室外,对阀室做简单的改造后,将压缩机组20通过连接法兰31分别与上游阀室10及下游阀室11连接导通,并分别设置进气球阀22和排气球阀23来控制连接管24的开关状态,回收作业结束后,关闭进气球阀22和排气球阀23,断开连接,完成放空天然气的回收工作。 The vented natural gas recovery device includes a compressor unit 20, which is a vehicle-mounted compressor. The vehicle-mounted compressor is directly driven into the valve chamber of the shut-off valve 12. They are respectively connected to the upstream valve chamber 10 and the downstream valve chamber 11, and the inlet ball valve 22 and the exhaust ball valve 23 are respectively set to control the switching state of the connecting pipe 24. After the recovery operation is completed, the inlet ball valve 22 and the exhaust ball valve are closed. 23. Disconnect and complete the recovery of vented natural gas.
例如,输气管道1中的天然气压力为10Mpa,最低可以回收至1Mpa后停止天然气回收,将剩余天然气放空处理。 For example, the natural gas pressure in the gas transmission pipeline 1 is 10Mpa, and the natural gas recovery can be stopped after the minimum recovery is 1Mpa, and the remaining natural gas is vented for disposal.
所述连接管24为高压软管或其他钢材管线。高压软管的连接灵活方便,而钢材管线的连接牢固耐用,可根据现场的实际情况进行选择。 The connecting pipe 24 is a high-pressure hose or other steel pipelines. The connection of the high-pressure hose is flexible and convenient, while the connection of the steel pipeline is firm and durable, which can be selected according to the actual situation on site.
所述连接管24与上游阀室10及下游阀室11通过连接法兰31固定连接,连接法兰31连接效果更佳,具有连接牢固、不易泄漏的优点。 The connecting pipe 24 is fixedly connected to the upstream valve chamber 10 and the downstream valve chamber 11 through the connecting flange 31, and the connecting flange 31 has a better connection effect, and has the advantages of firm connection and less leakage.
压缩机组20在长时间工作过程中会导致系统发热,这对于天然气的放空回收具有潜在的威胁,为了保证系统的工作安全,需要对压缩机组20,特别是发动机进行冷却处理,因此,在压缩机组20上还设置了冷却器40,该冷却器40通过软管与压缩机组20连接,冷却器40为空冷器或水冷器。 The compressor unit 20 will cause the system to heat up during long-term work, which is a potential threat to the recovery of natural gas. In order to ensure the safety of the system, it is necessary to cool the compressor unit 20, especially the engine. Therefore, in the compressor unit A cooler 40 is also arranged on the 20, and the cooler 40 is connected with the compressor unit 20 through a hose, and the cooler 40 is an air cooler or a water cooler.
在初次开机以及开机温度较低的环境下,应对系统进行提前润滑和预热,通常压缩机润滑油的温度达到30℃后在正常工作,所述压缩机组20还包括润滑系统,所述润滑系统包括曲轴箱注油口、油位控制器、油位观察窗、高位油箱、控制球阀和出油口球阀。 In the environment of initial start-up and low start-up temperature, the system should be lubricated and preheated in advance. Usually, the compressor will work normally after the temperature of the lubricating oil reaches 30°C. The compressor unit 20 also includes a lubricating system, and the lubricating system Including crankcase oil filling port, oil level controller, oil level sight glass, high oil tank, control ball valve and oil outlet ball valve.
通常截断阀12的阀室处并不设置电源,压缩机组20自带电源则会加大设备的运行成本及提高对压缩机移动性的要求,为了解决该问题,本技术方案中的压缩机组20使用燃气发动机,该燃气发动机直接利用阀室处的天然气作为原料为压缩机组20提供动力,就地取材,解决了截断阀12阀室处没有电源提供动力的问题。 Usually the valve chamber of the cut-off valve 12 is not provided with a power supply, and the compressor unit 20 with its own power supply will increase the operating cost of the equipment and improve the requirements for the mobility of the compressor. In order to solve this problem, the compressor unit 20 in this technical solution A gas engine is used, and the gas engine directly uses the natural gas at the valve chamber as a raw material to provide power for the compressor unit 20, and local materials are used to solve the problem that there is no power supply at the valve chamber of the shut-off valve 12 .
可移动的车载压缩机极大提升了回收设备的使用灵活性,一处阀室回收结束后,压缩机组20可直接开赴下一处阀室进行回收,设备重复利用可极大缩减成本,为天然气输气管道1的正常运行提供极大便利。 The movable vehicle-mounted compressor greatly improves the flexibility of the recovery equipment. After one valve chamber is recovered, the compressor unit 20 can directly go to the next valve chamber for recovery. Equipment reuse can greatly reduce costs and provide natural gas The normal operation of the gas pipeline 1 provides great convenience.
以上所述仅为本发明创造的较佳实施例而已,并不用以限制本发明创造,凡在本发明创造的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明创造的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the Within the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113983358A (en) * | 2021-11-02 | 2022-01-28 | 中国石油工程建设有限公司华北分公司 | Device system and method for guaranteeing shutdown safety of hydrogen-containing natural gas pipeline |
| CN115704372A (en) * | 2021-08-12 | 2023-02-17 | 中国石油天然气集团有限公司 | LPG long-distance pipeline emptying and recycling equipment and method |
| CN116164234A (en) * | 2021-11-25 | 2023-05-26 | 中国石油工程建设有限公司 | Hydrogen-containing pipeline valve chamber vent gas recovery device and method |
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2016
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115704372A (en) * | 2021-08-12 | 2023-02-17 | 中国石油天然气集团有限公司 | LPG long-distance pipeline emptying and recycling equipment and method |
| CN115704372B (en) * | 2021-08-12 | 2025-10-21 | 中国石油天然气集团有限公司 | LPG long-distance pipeline venting and recovery equipment and method |
| CN113983358A (en) * | 2021-11-02 | 2022-01-28 | 中国石油工程建设有限公司华北分公司 | Device system and method for guaranteeing shutdown safety of hydrogen-containing natural gas pipeline |
| CN116164234A (en) * | 2021-11-25 | 2023-05-26 | 中国石油工程建设有限公司 | Hydrogen-containing pipeline valve chamber vent gas recovery device and method |
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