CN205639961U - Flexible graphite metal ripples tooth composite pads piece - Google Patents

Flexible graphite metal ripples tooth composite pads piece Download PDF

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Publication number
CN205639961U
CN205639961U CN201620347173.5U CN201620347173U CN205639961U CN 205639961 U CN205639961 U CN 205639961U CN 201620347173 U CN201620347173 U CN 201620347173U CN 205639961 U CN205639961 U CN 205639961U
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metal
skeleton
flexible graphite
tooth
corrugated
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郑小涛
黄苏
喻九阳
林纬
汪威
徐建民
王成刚
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Wuhan Institute of Technology
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Wuhan Institute of Technology
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Abstract

本实用新型涉及管法兰的密封结构领域,具体涉及一种柔性石墨金属波齿复合垫片。它包括金属波齿骨架,金属波齿骨架的上下表面均设有波齿,并且其上下表面均铺设有柔性石墨层;其特征在于:所述金属波齿骨架的周围设有一圈金属定位环,所述金属定位环的厚度大于等于金属波齿骨架的厚度,小于等于金属波齿骨架加上下两层柔性石墨层的厚度;使用时,所述金属波齿骨架位于上、下法兰盘之间,连接上、下法兰盘的连接螺栓同时也穿过对应的金属定位环。该垫片能够有效地抑制法兰产生过大偏转角,并使得该垫片受力均匀,防止该垫片被局部压溃,并长期保持良好的密封性,有效防止法兰与垫片结合处的泄漏。

The utility model relates to the field of sealing structures of pipe flanges, in particular to a flexible graphite metal corrugated composite gasket. It includes a metal corrugated tooth skeleton, the upper and lower surfaces of the metal corrugated tooth skeleton are provided with corrugated teeth, and the upper and lower surfaces of the metal corrugated tooth skeleton are laid with flexible graphite layers; The thickness of the metal positioning ring is greater than or equal to the thickness of the metal wave-tooth skeleton, and less than or equal to the thickness of the metal wave-tooth skeleton plus the lower two flexible graphite layers; when in use, the metal wave-tooth skeleton is located between the upper and lower flanges , the connecting bolts connecting the upper and lower flanges also pass through the corresponding metal positioning rings. The gasket can effectively suppress the excessive deflection angle of the flange, and make the gasket evenly stressed, prevent the gasket from being partially crushed, and maintain good sealing performance for a long time, effectively preventing the joint between the flange and the gasket of the leak.

Description

一种柔性石墨金属波齿复合垫片A flexible graphite metal corrugated composite gasket

技术领域technical field

本实用新型涉及管法兰的密封结构领域,具体涉及一种柔性石墨金属波齿复合垫片。The utility model relates to the field of sealing structures of pipe flanges, in particular to a flexible graphite metal corrugated composite gasket.

背景技术Background technique

进入二十一世纪以来,经济发展同能源供应、环境保护的矛盾日益突出,安全、高效、经济、环保成为了工业发展的主题。这一主题在石化行业中主要体现在化工设备的安全运行与连接系统的紧密性上。法兰连接以其易于拆装的优点广泛的应用于石化行业压力管道和压力容器的连接处。长期处于高温高压的工况导致法兰的连接处极易发生泄漏,就垫片密封而言,密封流体的泄漏常发生在法兰垫片的结合处。常用的突面法兰在法兰的端面为凸面平台,工况下法兰盘上会产生弯矩、垫片受力不均匀、法兰盘发生偏转等现象从而易发生泄漏。此外,在高温高压的操作状态下,法兰的端面、垫片、螺栓都会受到很大的应力,在这种情况下法兰垫片极容易因为应力过大而被压溃,最终导致泄漏失效。Since the beginning of the 21st century, the contradictions between economic development and energy supply and environmental protection have become increasingly prominent, and safety, efficiency, economy, and environmental protection have become the themes of industrial development. This theme is mainly reflected in the safe operation of chemical equipment and the tightness of the connection system in the petrochemical industry. Flange connection is widely used in the connection of pressure pipes and pressure vessels in the petrochemical industry due to its advantages of easy disassembly and assembly. Long-term high-temperature and high-pressure working conditions make the flange joints prone to leakage. As far as gasket sealing is concerned, the leakage of sealing fluid often occurs at the junction of flange gaskets. Commonly used raised face flanges have a convex platform on the end face of the flange. Under working conditions, there will be bending moments on the flange, uneven stress on the gasket, and deflection of the flange, which are prone to leakage. In addition, under high temperature and high pressure operating conditions, the end face of the flange, gaskets, and bolts will be subject to great stress. In this case, the flange gaskets are easily crushed due to excessive stress, which eventually leads to leakage failure .

实用新型内容Utility model content

针对上述技术问题,本实用新型的目的在于提供一种柔性石墨金属波齿复合垫片,该垫片能够有效地抑制法兰产生过大偏转角,并使得该垫片受力均匀,防止该垫片被局部压溃,并长期保持良好的密封性,有效防止法兰与垫片结合处的泄漏。In view of the above technical problems, the purpose of this utility model is to provide a flexible graphite metal wave-tooth composite gasket, which can effectively suppress the excessive deflection angle of the flange, and make the gasket evenly stressed, preventing the gasket from The gasket is partially crushed and maintains good sealing performance for a long time, effectively preventing leakage at the joint between the flange and the gasket.

为实现上述目的,本实用新型所采取的技术方案是:For realizing above-mentioned purpose, the technical scheme that the utility model takes is:

一种柔性石墨金属波齿复合垫片,它包括金属波齿骨架,金属波齿骨架的上下表面均设有波齿,并且其上下表面均铺设有柔性石墨层;其特征在于:所述金属波齿骨架的周围设有一圈金属定位环,所述金属定位环的厚度大于等于金属波齿骨架的厚度,小于等于金属波齿骨架加上下两层柔性石墨层的厚度;使用时,所述金属波齿骨架位于上、下法兰盘之间,连接上、下法兰盘的连接螺栓同时也穿过对应的金属定位环。A flexible graphite metal wave-tooth composite gasket, which includes a metal wave-tooth skeleton, the upper and lower surfaces of the metal wave-tooth skeleton are provided with wave teeth, and the upper and lower surfaces are all laid with flexible graphite layers; it is characterized in that: the metal wave-tooth A circle of metal positioning ring is arranged around the tooth frame, the thickness of the metal positioning ring is greater than or equal to the thickness of the metal corrugated tooth frame, and less than or equal to the thickness of the metal corrugated tooth frame plus the next two layers of flexible graphite layers; when in use, the metal corrugated tooth frame The tooth frame is located between the upper and lower flanges, and the connecting bolts connecting the upper and lower flanges also pass through the corresponding metal positioning rings.

所述金属定位环的厚度T的范围为:0≤θ≤1°;其中金属波齿骨架的厚度为t,金属波齿骨架的内径为D1,金属波齿骨架加上金属定位环的外径为D2,上、下法兰盘端面在连接螺栓预紧力的作用下的偏转角为θ。The range of the thickness T of the metal positioning ring is: 0≤θ≤1°; the thickness of the metal corrugated frame is t, the inner diameter of the metal corrugated frame is D 1 , the outer diameter of the metal corrugated frame plus the metal positioning ring is D 2 , the end faces of the upper and lower flanges The deflection angle under the action of the pretightening force of the connecting bolt is θ.

本实用新型的有益效果是:本实用新型能够应用于高温或高压的工况,当上、下法兰盘与本实用新型的垫片压紧后,法兰密封端面首先与增厚的金属定位环接触,金属定位环较好的刚性可防止法兰进一步发生偏转,该设计可有效防止法兰因偏转角过大而发生泄漏。该结构采用增厚的柔性石墨层和金属波齿结构,与单纯柔性石墨垫片相比,具有更佳的回弹性,可较好应用于压力波动或其他具有波动载荷的的场合。本实用新型中带增厚金属定位环的柔性石墨金属复合垫片与传统柔性石墨波齿复合垫片相比,在使用过程中垫片沿径向的应力分布更加均匀,密封性能更好,有效防止垫片因局部应力过大而发生压溃现象。同时,增厚的金属定位环抵消了部分过大的螺栓预紧力,避免了因为螺栓预紧力过大致使垫片压溃而导致的泄漏失效。The beneficial effects of the utility model are: the utility model can be applied to high-temperature or high-pressure working conditions, when the upper and lower flanges are pressed against the gasket of the utility model, the flange sealing end faces are first positioned with the thickened metal The better rigidity of the metal positioning ring can prevent further deflection of the flange, and this design can effectively prevent leakage of the flange due to excessive deflection angle. The structure adopts a thickened flexible graphite layer and a metal corrugated tooth structure, which has better resilience than a simple flexible graphite gasket, and can be better used in pressure fluctuations or other occasions with fluctuating loads. Compared with the traditional flexible graphite wave-tooth composite gasket, the flexible graphite metal composite gasket with thickened metal positioning ring in the utility model has more uniform stress distribution along the radial direction of the gasket during use, better sealing performance, and effective Prevent the gasket from being crushed due to excessive local stress. At the same time, the thickened metal positioning ring offsets part of the excessive bolt pre-tightening force, avoiding leakage failure caused by gasket crushing due to excessive bolt pre-tightening force.

附图说明Description of drawings

图1为本实用新型的整体剖视结构示意图(正视)。Fig. 1 is the overall sectional structure schematic diagram (front view) of the present utility model.

图2为本实用新型应用到法兰中的剖视结构示意图(正视)。Fig. 2 is a sectional structural schematic diagram (front view) of the utility model applied to a flange.

图中:1—上法兰盘、2—连接螺栓、3—柔性石墨层、6—金属波齿骨架、7—金属定位环、8—下法兰盘。In the figure: 1—upper flange, 2—connecting bolts, 3—flexible graphite layer, 6—metal corrugated skeleton, 7—metal positioning ring, 8—lower flange.

具体实施方式detailed description

为了更好地理解本实用新型,下面结合实施例和附图对本实用新型的技术方案做进一步的说明(如图1、2所示)。In order to better understand the utility model, the technical solution of the utility model will be further described below in conjunction with the embodiments and accompanying drawings (as shown in Figures 1 and 2).

一种柔性石墨金属波齿复合垫片,它包括金属波齿骨架6,金属波齿骨架6的上下表面均设有波齿(即金属波齿骨架6的截面为波浪形),并且其上下表面均铺设有柔性石墨层3;其特征在于:所述金属波齿骨架6的周围设有一圈金属定位环7,所述金属定位环7的厚度大于等于金属波齿骨架6的厚度,小于等于金属波齿骨架6加上下两层柔性石墨层3的厚度;使用时,所述金属波齿骨架6位于上、下法兰盘之间(即上法兰盘1和下法兰盘8),连接上、下法兰盘的连接螺栓2同时也穿过对应的金属定位环7(即所述金属定位环7的数量、位置、内径均与连接螺栓2相匹配,数量相同、位置相对应、内径与连接螺栓2外径相同;用于对金属波齿骨架6进行定位)。A flexible graphite metal corrugated tooth composite gasket, which includes a metal corrugated tooth skeleton 6, the upper and lower surfaces of the metal corrugated tooth skeleton 6 are provided with corrugated teeth (that is, the cross section of the metal corrugated tooth skeleton 6 is wavy), and the upper and lower surfaces Both are laid with flexible graphite layers 3; it is characterized in that: a circle of metal positioning ring 7 is arranged around the metal wave-tooth skeleton 6, and the thickness of the metal positioning ring 7 is greater than or equal to the thickness of the metal wave-tooth skeleton 6, and less than or equal to the metal Corrugated tooth frame 6 plus the thickness of the lower two layers of flexible graphite layers 3; when in use, the metal corrugated tooth frame 6 is located between the upper and lower flanges (ie, the upper flange 1 and the lower flange 8), connected The connecting bolts 2 of the upper and lower flanges also pass through the corresponding metal positioning ring 7 (that is, the number, position and inner diameter of the metal positioning ring 7 match the connecting bolt 2, the number is the same, the position is corresponding, and the inner diameter The outer diameter is the same as that of the connecting bolt 2; it is used for positioning the metal corrugated skeleton 6).

所述金属定位环7的厚度T的范围为:0≤θ≤1°;其中金属波齿骨架6的厚度为t,金属波齿骨架6的内径为D1,金属波齿骨架6加上金属定位环7的外径为D2,上、下法兰盘端面在连接螺栓2预紧力的作用下的偏转角为θ。The range of the thickness T of the metal positioning ring 7 is: 0≤θ≤1°; the thickness of the metal corrugated frame 6 is t, the inner diameter of the metal corrugated frame 6 is D 1 , the outer diameter of the metal corrugated frame 6 plus the metal positioning ring 7 is D 2 , the upper and lower The deflection angle of the end face of the flange under the action of the pretightening force of the connecting bolt 2 is θ.

所述金属波齿骨架6与金属定位环7的连接形状突变处做圆弧状过渡处理以避免应力集中导致断裂。The sudden change in the shape of the connection between the metal corrugated skeleton 6 and the metal positioning ring 7 is treated in an arc-shaped transition to avoid stress concentration and cause fracture.

一种柔性石墨金属波齿复合垫片主要应用于法兰盘密封面为平面且采用螺栓连接的法兰。A flexible graphite metal wave-tooth composite gasket is mainly used in flanges with flat sealing surfaces and bolted connections.

以上说明仅为本实用新型的应用实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等效变化,仍属本实用新型的保护范围。The above descriptions are only application examples of the utility model, and of course the scope of rights of the utility model cannot be limited with this. Therefore, equivalent changes made according to the patent scope of the utility model still belong to the protection scope of the utility model.

Claims (2)

1.一种柔性石墨金属波齿复合垫片,它包括金属波齿骨架(6),金属波齿骨架(6)的上下表面均设有波齿,并且其上下表面均铺设有柔性石墨层(3);其特征在于:所述金属波齿骨架(6)的周围设有一圈金属定位环(7),所述金属定位环(7)的厚度大于等于金属波齿骨架(6)的厚度,小于等于金属波齿骨架(6)加上下两层柔性石墨层(3)的厚度;使用时,所述金属波齿骨架(6)位于上、下法兰盘之间,连接上、下法兰盘的连接螺栓(2)同时也穿过对应的金属定位环(7)。1. a flexible graphite metal corrugated tooth composite pad, it comprises metal corrugated tooth skeleton (6), the upper and lower surfaces of metal corrugated tooth skeleton (6) are all provided with corrugated teeth, and its upper and lower surfaces are all laid with flexible graphite layer ( 3); it is characterized in that: a circle of metal positioning ring (7) is arranged around the metal wave-tooth skeleton (6), the thickness of the metal positioning ring (7) is greater than or equal to the thickness of the metal wave-tooth skeleton (6), Less than or equal to the thickness of the metal corrugated skeleton (6) plus the lower two layers of flexible graphite layers (3); when in use, the metal corrugated skeleton (6) is located between the upper and lower flanges, connecting the upper and lower flanges The connecting bolts (2) of the disk also pass through the corresponding metal positioning rings (7). 2.根据权利要求1所述的一种柔性石墨金属波齿复合垫片,其特征在于:所述金属定位环(7)的厚度T的范围为:0≤θ≤1°;其中金属波齿骨架(6)的厚度为t,金属波齿骨架(6)的内径为D1,金属波齿骨架(6)加上金属定位环(7)的外径为D2,上、下法兰盘端面在连接螺栓(2)预紧力的作用下的偏转角为θ。2. A flexible graphite metal corrugated composite gasket according to claim 1, characterized in that: the range of thickness T of the metal positioning ring (7) is: 0≤θ≤1°; where the thickness of the metal wave-tooth skeleton (6) is t, the inner diameter of the metal wave-tooth skeleton (6) is D 1 , and the outer diameter of the metal wave-tooth skeleton (6) plus the metal positioning ring (7) The diameter is D 2 , and the deflection angle of the end faces of the upper and lower flanges under the action of the pretightening force of the connecting bolt (2) is θ.
CN201620347173.5U 2016-04-22 2016-04-22 Flexible graphite metal ripples tooth composite pads piece Expired - Fee Related CN205639961U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106594425A (en) * 2017-01-11 2017-04-26 武汉工程大学 Gasket
CN106594277A (en) * 2017-01-11 2017-04-26 武汉工程大学 Sealing gasket
CN106764163A (en) * 2017-01-11 2017-05-31 武汉工程大学 A kind of gasket seal
CN110985783A (en) * 2019-11-28 2020-04-10 北京宇航系统工程研究所 A flexible graphite metal corrugated tooth composite gasket sealing structure
CN113217723A (en) * 2021-05-11 2021-08-06 武汉工程大学 Flange connection sealing structure
CN113464650A (en) * 2021-07-30 2021-10-01 西安热工研究院有限公司 Embedded graphite metal micro gasket structure
CN114811224B (en) * 2022-06-01 2023-09-12 濮阳市恒信橡塑有限公司 High-pressure-resistant rubber sealing ring for oil field

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106594425A (en) * 2017-01-11 2017-04-26 武汉工程大学 Gasket
CN106594277A (en) * 2017-01-11 2017-04-26 武汉工程大学 Sealing gasket
CN106764163A (en) * 2017-01-11 2017-05-31 武汉工程大学 A kind of gasket seal
CN110985783A (en) * 2019-11-28 2020-04-10 北京宇航系统工程研究所 A flexible graphite metal corrugated tooth composite gasket sealing structure
CN113217723A (en) * 2021-05-11 2021-08-06 武汉工程大学 Flange connection sealing structure
CN113217723B (en) * 2021-05-11 2024-06-11 武汉工程大学 Flange connection sealing structure
CN113464650A (en) * 2021-07-30 2021-10-01 西安热工研究院有限公司 Embedded graphite metal micro gasket structure
CN114811224B (en) * 2022-06-01 2023-09-12 濮阳市恒信橡塑有限公司 High-pressure-resistant rubber sealing ring for oil field

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