CN205634625U - Remove top tube device - Google Patents

Remove top tube device Download PDF

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CN205634625U
CN205634625U CN201620475581.9U CN201620475581U CN205634625U CN 205634625 U CN205634625 U CN 205634625U CN 201620475581 U CN201620475581 U CN 201620475581U CN 205634625 U CN205634625 U CN 205634625U
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section
base
mobile upper
cross
mobile
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彭坚
马继鹏
李冬
张勋
吴光海
吴晓
徐静
刘鸿
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Third Construction Co Ltd of China Construction Third Engineering Division
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Third Construction Co Ltd of China Construction Third Engineering Division
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Abstract

本实用新型提供了一种移动上管装置,包括底座,以及相对垂直设置在底座上的两个立杆,两个立杆顶部之间固定连接上横断,两个立杆上均套接有套筒,该两套筒之间连接下横断,两个套筒上均连接有托管支架,该两个托管支架垂直设置在下横断的同侧,上横断上设置有控制下横断升降的升降机构。该移动上管装置结构简单,操作简单,可在所需人工量大幅度减少的情况下,实现管道不定时、不定点、小活动范围安装,在满足建筑机电施工行业随机性的情况下提高了施工效益,而且该移动上管装置的自制成本低。

The utility model provides a mobile upper pipe device, which comprises a base and two vertical poles arranged relatively vertically on the base. The lower cross section is connected between the two sleeves, the two sleeves are connected with a hosting bracket, the two hosting brackets are vertically arranged on the same side of the lower cross section, and the upper section is provided with a lifting mechanism to control the lifting of the lower section. The mobile pipe loading device has a simple structure and simple operation. It can realize the installation of pipes at irregular times, fixed points, and small range of activities while greatly reducing the amount of manpower required. Construction efficiency, and the self-made cost of the mobile upper pipe device is low.

Description

一种移动上管装置A mobile upper pipe device

技术领域 technical field

本实用新型属于建筑管道安装装置技术领域,具体涉及一种移动上管装置。 The utility model belongs to the technical field of building pipe installation devices, in particular to a mobile pipe-up device.

背景技术 Background technique

目前,建筑机电安装工程中普遍存在大管径(DN300以上)钢管道的提升及架空安装,然而现有的大管径钢管道在提升、安装过程中存在如下问题:一方面,传统倒链形式安装管道,提前倒链吊装环,并牢固固定在楼板底或者结构梁上,然后利用人工配合进行管道架空安装,施工劳动量大,施工强度高,施工进度缓慢,且如果涉及到大管径无缝钢管(长度9~12m)安装,传统倒链管道安装时考虑到管线水平移动难度及支架间距影响,需要将完整钢管切断、吊装,然后再行管道高空焊接,增加了施工量与施工难度。另一方面,目前机电安装工程中大管径管道部分建筑项目开始使用机械叉车上管、人工配合的方式施工,但此方式存在叉车租赁费用日渐增高,以及施工场所局限性等问题。 At present, the lifting and overhead installation of large-diameter (above DN300) steel pipes are common in building electromechanical installation projects. However, the existing large-diameter steel pipes have the following problems in the process of lifting and installing: To install the pipeline, reverse the chain hoisting ring in advance and firmly fix it on the bottom of the floor or on the structural beam, and then use manual cooperation to carry out the overhead installation of the pipeline. The construction labor is heavy, the construction intensity is high, and the construction progress is slow. Seam steel pipe (length 9 ~ 12m) installation, the difficulty of horizontal movement of the pipeline and the influence of the bracket spacing are taken into account in the installation of the traditional inverted chain pipe. It is necessary to cut off the complete steel pipe, hoist it, and then weld the pipe at high altitude, which increases the construction volume and construction difficulty. On the other hand, at present, some construction projects of large-diameter pipelines in electromechanical installation projects have begun to use mechanical forklifts to install pipes and manual cooperation. However, this method has problems such as increasing forklift rental costs and limitations of construction sites.

实用新型内容 Utility model content

本实用新型的目的是克服现有大管径管道提升安装施工强度大、效率低、成本高的问题。 The purpose of the utility model is to overcome the problems of high strength, low efficiency and high cost in the lifting installation of existing large-diameter pipelines.

为此,本实用新型提供了一种移动上管装置,包括底座,以及相对垂直设置在底座上的两个立杆,所述两个立杆顶部之间固定连接上横断,所述两个立杆上均套接有套筒,该两套筒之间连接下横断,所述两个套筒上均连接有托管支架,该两个托管支架垂直设置在下横断的同侧,所述上横断上设置有控制下横断升降的升降机构。 For this reason, the utility model provides a mobile upper tube device, including a base, and two uprights arranged vertically on the base, the tops of the two uprights are fixedly connected to the upper cross section, and the two uprights Sleeves are sleeved on the rods, and the lower cross section is connected between the two sleeves. The two sleeves are connected with a hosting bracket, and the two hosting brackets are vertically arranged on the same side of the lower section. It is equipped with a lifting mechanism that traverses and lifts under control.

进一步地,上述底座的四角上设置有可360°转动的滚轮。 Further, the four corners of the base are provided with 360° rotatable rollers.

进一步地,上述升降机构包括卷扬机、控制箱、导链和活动挂钩;所述上横断上设置有卡环,所述卷扬机与控制箱电连接,导链一端与卷扬机连接,另一端穿过卡环与活动挂钩连接,所述下横断挂在活动挂钩上。 Further, the above-mentioned lifting mechanism includes a winch, a control box, a guide chain and a movable hook; a snap ring is provided on the upper cross section, the winch is electrically connected to the control box, one end of the guide chain is connected to the winch, and the other end passes through the snap ring It is connected with the movable hook, and the lower traverse is hung on the movable hook.

进一步地,上述卡环设置在上横断的中间位置。 Further, the snap ring is set at the middle position of the upper cross section.

进一步地,上述卷扬机和控制箱均安装在底座上,且卷扬机设置在两个立杆之间的中轴线上。 Further, the hoist and the control box are installed on the base, and the hoist is arranged on the central axis between the two vertical poles.

进一步地,上述活动挂钩前端或后端连接定滑轮和/或动滑轮。 Further, the front end or rear end of the movable hook is connected to the fixed pulley and/or the movable pulley.

进一步地,上述托管支架包括横杆、以及在横杆上相对设置的两个格挡,所述横杆端部垂直固定连接在套筒上。 Further, the above-mentioned hosting bracket includes a cross bar and two barriers arranged opposite to each other on the cross bar, and the ends of the cross bar are vertically and fixedly connected to the sleeve.

进一步地,上述两个格挡倾斜设置,与横杆构成倒梯形结构。 Further, the above two barriers are arranged obliquely, forming an inverted trapezoidal structure with the cross bar.

进一步地,上述两个立杆与底座之间,以及托管支架与套筒之间均设置有三角支撑。 Further, a triangular support is provided between the above-mentioned two uprights and the base, and between the hosting bracket and the sleeve.

本实用新型的有益效果: The beneficial effects of the utility model:

(1)在技术方面,本实用新型提供的这种移动上管装置对于管道敷设点分散、现场施工面比较随机、可活动范围较狭隘的施工现场,可以实现不定时、不定点、小活动范围安装,且安装效率高。 (1) In terms of technology, the mobile pipe loading device provided by the utility model can realize irregular timing, fixed point and small activity range for the construction site where the pipeline laying points are scattered, the construction surface is relatively random, and the movable range is relatively narrow. installation, and the installation efficiency is high.

(2)在经济方面,本实用新型提供的这种移动上管装置采用机电工程施工现场常使用材料(槽钢、钢管),现材利用,装置自制成本低,而且装置使用较倒链上管减少人工量,较叉车上管减少机械租赁费。 (2) In terms of economy, the mobile pipe loading device provided by the utility model adopts materials (channel steel, steel pipe) commonly used in electromechanical engineering construction sites. Reduce the amount of labor, and reduce the rental fee of machinery compared with forklift loading.

(3)在节能环保方面,本实用新型提供的这种移动上管装置利用施工现场材料制作,重复利用废料,而且升降机构电动操作,可根据需要随用随启随停,节省能源。 (3) In terms of energy saving and environmental protection, the mobile upper pipe device provided by the utility model is made of construction site materials, waste materials are reused, and the lifting mechanism is electrically operated, which can be started and stopped as needed, saving energy.

(4)在安全性方面,本实用新型提供的这种移动上管装置组装前可进行受力计算,选择合适的型材进行装置主构架搭设,通过荷载计算选择合适升降机构的载荷,人工控制移动装置提升与前后挪移速度,安全性能高。 (4) In terms of safety, the mobile upper pipe device provided by the utility model can be subjected to force calculation before assembly, and suitable profiles can be selected for erection of the main frame of the device, and the load of the appropriate lifting mechanism can be selected through load calculation, and the movement can be manually controlled. Device lifting and forward and backward moving speed, high safety performance.

以下将结合附图对本实用新型做进一步详细说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1是本实用新型移动上管装置的结构示意图。 Fig. 1 is a structural schematic diagram of the utility model mobile upper pipe device.

图2是本实用新型中倒梯形结构的托管支架结构示意图。 Fig. 2 is a schematic diagram of the structure of the custodian bracket of the inverted trapezoidal structure in the utility model.

附图标记说明:1、底座;2、卷扬机;3、立杆;4、托管支架;5、套管;6、下横断;7、上横断;8、卡环;9、导链;10、活动挂钩;11、三角支撑;12、控制箱;13、滚轮;4-1、横杆;4-2、格挡。 Explanation of reference signs: 1, base; 2, winch; 3, vertical pole; 4, trusteeship bracket; 5, casing; 6, lower cross section; 7, upper cross section; 8, snap ring; Movable hook; 11, triangular support; 12, control box; 13, roller; 4-1, cross bar; 4-2, block.

具体实施方式 detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

如图1所示,本实施例提供了一种移动上管装置,包括底座1,以及相对垂直设置在底座1上的两个立杆3,所述两个立杆3顶部之间固定连接上横断7,所述两个立杆3上均套接有套筒5,该两套筒5之间连接下横断6,所述两个套筒5上均连接有托管支架4,该两个托管支架4垂直设置在下横断6的同侧,所述上横断7上设置有控制下横断6升降的升降机构;通过升降机构带动下横断6沿立杆3升降,从而带动与套筒5相连的托管支架4的升降,管道放置在托管支架4上实现在竖直方向的升降。优选的,还可以在底座1底部四角上安装可360°转动的滚轮13,滚轮13可以360°转动,方便该移动上管装置小范围挪移,实现管道在水平方向上位置的调整,滚轮13上还可安装刹车。 As shown in Figure 1, this embodiment provides a mobile upper pipe device, including a base 1, and two uprights 3 relatively vertically arranged on the base 1, the tops of the two uprights 3 are fixedly connected Transverse 7, the two vertical rods 3 are sleeved with sleeves 5, the two sleeves 5 are connected to the lower transverse 6, and the two sleeves 5 are connected with a hosting bracket 4, the two hosting The bracket 4 is vertically arranged on the same side of the lower traverse 6, and the upper traverse 7 is provided with a lifting mechanism that controls the lifting of the lower traverse 6; the lower traverse 6 is driven up and down along the vertical rod 3 by the lifting mechanism, thereby driving the trusteeship connected to the sleeve 5 For the lifting of the support 4, the pipeline is placed on the escrow support 4 to realize the lifting in the vertical direction. Preferably, a 360°-rotatable roller 13 can also be installed on the four corners of the bottom of the base 1. The roller 13 can rotate 360°, which facilitates the small-scale movement of the mobile upper pipe device, and realizes the adjustment of the position of the pipeline in the horizontal direction. Brakes can also be installed.

其中,底座1是由12#槽钢焊接而成的框架结构;立杆3、上横断7、下横断6均为DN100的钢管;上述槽钢和钢管均为机电工程施工现场常见材料,可充分利用施工现场的废料进行焊接拼装;而该移动上管装置的大小尺寸及高度可根据现场实际操作环境制作。 Among them, the base 1 is a frame structure welded by 12# channel steel; the vertical rod 3, the upper cross section 7, and the lower cross section 6 are all DN100 steel pipes; The waste materials at the construction site are used for welding and assembling; the size and height of the mobile pipe loading device can be made according to the actual operating environment on site.

该移动上管装置在管道提升安装过程的具体使用方法包括如下步骤: The specific use method of the mobile pipe loading device in the pipeline lifting installation process includes the following steps:

1)拆除施工现场用于固定管道的固定支架中间的吊架横断。 1) Remove the hanger cross section in the middle of the fixed bracket used to fix the pipeline at the construction site.

2)将上述移动上管装置移动至固定支架正下方,通过升降机构将下横断6及托管支架4降至立杆底部。 2) Move the above-mentioned mobile upper pipe device directly below the fixed bracket, and lower the lower cross section 6 and the hosting bracket 4 to the bottom of the vertical pole through the lifting mechanism.

3)将需要安装的管道放置在托管支架4上,管道两端各担在一个托管支架4上。 3) Place the pipes to be installed on the custodial brackets 4, and each end of the pipes is carried on a custodial bracket 4.

4)通过升降机构带动下横断6上升,进而将管道上升至管道安装高度。 4) The lower traverse 6 is driven up by the lifting mechanism, and then the pipeline is raised to the installation height of the pipeline.

5)通过移动底座1来调整管道水平方向位置,待管道位置调整至设计位置后安装吊架横断固定管道。 5) Adjust the horizontal position of the pipeline by moving the base 1, and install the hanger to cross the fixed pipeline after the pipeline position is adjusted to the design position.

具体的,所述升降机构包括卷扬机2、控制箱12、导链9和活动挂钩10;所述上横断7上设置有卡环8,所述卷扬机2与控制箱12电连接,导链9一端与卷扬机2连接,另一端穿过卡环8与活动挂钩10连接,所述下横断6挂在活动挂钩10上;通过卷扬机2控制导链9的伸缩,进而实现下横断6的升降。其中,卷扬机2的选型以需要安装的最大管径的钢管重量为依据,通过载荷计算选择合适的卷扬机2,控制箱12的型号与卷扬机2的型号相匹配。 Specifically, the lifting mechanism includes a winch 2, a control box 12, a guide chain 9 and a movable hook 10; It is connected with the hoist 2, and the other end passes through the snap ring 8 and is connected with the movable hook 10. The lower traverse 6 is hung on the movable hook 10; Wherein, the type selection of the hoist 2 is based on the weight of the steel pipe with the largest pipe diameter to be installed, and the appropriate hoist 2 is selected through load calculation, and the type of the control box 12 matches the type of the hoist 2 .

为了保证管道在上升过程中的平衡,优选的,所述卡环8设置在上横断7的中间位置,使得悬挂在卡环8上的活动挂钩10能挂住下横断6的中间位置。所述卷扬机2和控制箱12均安装在底座1上,且卷扬机2设置在两个立杆3之间的中轴线上,底座1上设置有10mm厚的钢板,卷扬机2放置在该钢板上。 In order to ensure the balance of the pipeline during the ascent process, preferably, the snap ring 8 is arranged at the middle position of the upper cross section 7 , so that the movable hook 10 suspended on the snap ring 8 can catch the middle position of the lower cross section 6 . The hoist 2 and the control box 12 are all installed on the base 1, and the hoist 2 is arranged on the central axis between the two poles 3, the base 1 is provided with a 10mm thick steel plate, and the hoist 2 is placed on the steel plate.

而当管道重量过重时,可以在所述活动挂钩10前端或后端连接定滑轮和/或动滑轮,通过定滑轮和/或动滑轮来分配重量,定滑轮与动滑轮的数量及位置可根据施工现场的实际情况确定。 And when pipeline weight is too heavy, fixed pulley and/or movable pulley can be connected at described movable hook 10 front end or rear end, distribute weight by fixed pulley and/or movable pulley, the quantity and the position of fixed pulley and movable pulley can be according to construction site The actual situation is determined.

另外,所述托管支架4包括横杆4-1、以及在横杆4-1上相对设置的两个格挡4-2,所述横杆4-1端部垂直固定连接在套筒5上,管道端部放置在两个格挡4-2之间,该横杆4-1和两个格挡4-2均为施工现场的10#槽钢。为了实现不同管径管道的安装,优选的,如图2所示,所述两个格挡4-2倾斜设置,与横杆4-1构成倒梯形结构。 In addition, the hosting bracket 4 includes a cross bar 4-1 and two barriers 4-2 oppositely arranged on the cross bar 4-1, and the end of the cross bar 4-1 is vertically and fixedly connected to the sleeve 5 , the end of the pipeline is placed between the two grid blocks 4-2, the cross bar 4-1 and the two grid blocks 4-2 are 10# channel steel on the construction site. In order to realize the installation of pipes with different diameters, preferably, as shown in FIG. 2 , the two barriers 4-2 are arranged obliquely, forming an inverted trapezoidal structure with the cross bar 4-1.

优选的,所述两个立杆3与底座1之间,以及托管支架4与套筒5之间均可设置三角支撑11,增强立杆3和托管支架4的承重能力,延长该移动上管装置的使用寿命。 Preferably, a triangular support 11 can be set between the two vertical poles 3 and the base 1, as well as between the custodian bracket 4 and the sleeve 5, so as to enhance the load-bearing capacity of the vertical pole 3 and the custodian bracket 4, and extend the mobile upper tube The service life of the device.

综上所述,本实用新型提供的这种移动上管装置结构简单,操作简单,可在所需人工量大幅度减少的情况下,实现管道不定时、不定点、小活动范围安装,在满足建筑机电施工行业随机性的情况下提高了施工效益,而且该移动上管装置的自制成本低。 To sum up, the mobile pipe-loading device provided by the utility model has a simple structure and simple operation, and can realize the installation of pipes at irregular times, fixed points, and within a small range of activities while greatly reducing the amount of manpower required. In the case of randomness in the construction mechanical and electrical construction industry, the construction efficiency is improved, and the self-made cost of the mobile pipe loading device is low.

以上例举仅仅是对本实用新型的举例说明,并不构成对本实用新型的保护范围的限制,凡是与本实用新型相同或相似的设计均属于本实用新型的保护范围之内。 The above examples are only illustrations of the utility model, and do not constitute a limitation to the protection scope of the utility model. All designs identical or similar to the utility model all belong to the protection scope of the utility model.

Claims (9)

1.一种移动上管装置,其特征在于:包括底座(1),以及相对垂直设置在底座(1)上的两个立杆(3),所述两个立杆(3)顶部之间固定连接上横断(7),所述两个立杆(3)上均套接有套筒(5),该两套筒(5)之间连接下横断(6),所述两个套筒(5)上均连接有托管支架(4),该两个托管支架(4)垂直设置在下横断(6)的同侧,所述上横断(7)上设置有控制下横断(6)升降的升降机构。 1. A mobile upper tube device, characterized in that: it includes a base (1), and two vertical poles (3) relatively vertically arranged on the base (1), and the top of the two vertical poles (3) The upper cross section (7) is fixedly connected, and a sleeve (5) is sleeved on the two vertical rods (3), and the lower cross section (6) is connected between the two sleeves (5), and the two sleeves (5) are connected with custodial brackets (4), the two custodial brackets (4) are vertically arranged on the same side of the lower cross section (6), and the upper cross section (7) is provided with a device for controlling the lifting of the lower cross section (6). Lifting mechanism. 2.如权利要求1所述的移动上管装置,其特征在于:所述底座(1)的四角上设置有可360°转动的滚轮(13)。 2. The mobile upper tube device according to claim 1, characterized in that: the four corners of the base (1) are provided with rollers (13) that can rotate 360°. 3.如权利要求1或2所述的移动上管装置,其特征在于:所述升降机构包括卷扬机(2)、控制箱(12)、导链(9)和活动挂钩(10);所述上横断(7)上设置有卡环(8),所述卷扬机(2)与控制箱(12)电连接,导链(9)一端与卷扬机(2)连接,另一端穿过卡环(8)与活动挂钩(10)连接,所述下横断(6)挂在活动挂钩(10)上。 3. The mobile upper pipe device according to claim 1 or 2, characterized in that: the lifting mechanism includes a hoist (2), a control box (12), a guide chain (9) and a movable hook (10); A snap ring (8) is arranged on the upper traverse (7), the hoist (2) is electrically connected to the control box (12), one end of the guide chain (9) is connected to the hoist (2), and the other end passes through the snap ring (8 ) is connected with movable hook (10), and described lower traverse (6) is hung on movable hook (10). 4.如权利要求3所述的移动上管装置,其特征在于:所述卡环(8)设置在上横断(7)的中间位置。 4. The mobile upper pipe device according to claim 3, characterized in that: the snap ring (8) is arranged at the middle position of the upper cross section (7). 5.如权利要求4所述的移动上管装置,其特征在于:所述卷扬机(2)和控制箱(12)均安装在底座(1)上,且卷扬机(2)设置在两个立杆(3)之间的中轴线上。 5. The mobile upper pipe device according to claim 4, characterized in that: the hoist (2) and the control box (12) are installed on the base (1), and the hoist (2) is arranged on two poles (3) on the central axis between. 6.如权利要求3所述的移动上管装置,其特征在于:所述活动挂钩(10)前端或后端连接定滑轮和/或动滑轮。 6. The mobile upper pipe device according to claim 3, characterized in that: the front end or rear end of the movable hook (10) is connected to a fixed pulley and/or a movable pulley. 7.如权利要求3所述的移动上管装置,其特征在于:所述托管支架(4)包括横杆(4-1)、以及在横杆(4-1)上相对设置的两个格挡(4-2),所述横杆(4-1)端部垂直固定连接在套筒(5)上。 7. The mobile upper tube device according to claim 3, characterized in that: the stinger bracket (4) includes a cross bar (4-1), and two lattices arranged oppositely on the cross bar (4-1) Block (4-2), the end of the cross bar (4-1) is vertically and fixedly connected to the sleeve (5). 8.如权利要求7所述的移动上管装置,其特征在于:所述两个格挡(4-2)倾斜设置,与横杆(4-1)构成倒梯形结构。 8. The mobile upper tube device according to claim 7, characterized in that: the two barriers (4-2) are arranged obliquely, forming an inverted trapezoidal structure with the cross bar (4-1). 9.如权利要求1所述的移动上管装置,其特征在于:所述两个立杆(3)与底座(1)之间,以及托管支架(4)与套筒(5)之间均设置有三角支撑(11)。 9. The mobile upper pipe device according to claim 1, characterized in that: between the two vertical rods (3) and the base (1), and between the stinger bracket (4) and the sleeve (5) A triangular support (11) is provided.
CN201620475581.9U 2016-05-24 2016-05-24 Remove top tube device Expired - Fee Related CN205634625U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105883590A (en) * 2016-05-24 2016-08-24 中建三局第三建设工程有限责任公司 Movable tube loading device and using method thereof
CN114590727A (en) * 2022-02-08 2022-06-07 中交第二航务工程局有限公司 Confined space suspended pipeline device and method
CN115490136A (en) * 2022-09-27 2022-12-20 合肥玖福半导体技术有限公司 Hoisting and fixing equipment for engineering pipeline installation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105883590A (en) * 2016-05-24 2016-08-24 中建三局第三建设工程有限责任公司 Movable tube loading device and using method thereof
CN114590727A (en) * 2022-02-08 2022-06-07 中交第二航务工程局有限公司 Confined space suspended pipeline device and method
CN115490136A (en) * 2022-09-27 2022-12-20 合肥玖福半导体技术有限公司 Hoisting and fixing equipment for engineering pipeline installation

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Granted publication date: 20161012