CN205631373U - Novel high -efficient rivet welding machine of ultrasonic wave - Google Patents

Novel high -efficient rivet welding machine of ultrasonic wave Download PDF

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Publication number
CN205631373U
CN205631373U CN201620373060.2U CN201620373060U CN205631373U CN 205631373 U CN205631373 U CN 205631373U CN 201620373060 U CN201620373060 U CN 201620373060U CN 205631373 U CN205631373 U CN 205631373U
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CN
China
Prior art keywords
welding
elevating
slide unit
workpiece
delivery
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Withdrawn - After Issue
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CN201620373060.2U
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Chinese (zh)
Inventor
张伟
李行范
王刚
阳应淑
马卫国
阳勇刚
陈德祥
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DONGGUAN CITY SOUTH NEKON MACHINERY Co Ltd
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DONGGUAN CITY SOUTH NEKON MACHINERY Co Ltd
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Priority to CN201620373060.2U priority Critical patent/CN205631373U/en
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Publication of CN205631373U publication Critical patent/CN205631373U/en
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Abstract

The utility model relates to an ultrasonic wave rivet welding field, concretely relates to novel high -efficient rivet welding machine of ultrasonic wave, including the welding mechanism that is used for ultrasonic bonding, be used for with wait to process the work piece transport to welding mechanism and be located the welding mechanism below elevating system, respectively be located the welding mechanism both sides be used for will wait to process work piece propelling movement to elevating system's support material mechanism and be used for the push mechanism of the work piece after the processing from the elevating system unloading, welding mechanism includes that the ultrasonic wave shakes son and soldered connection, and the ultrasonic wave shakes son and soldered connection fastening connection, elevating system includes servo motor and elevating platform, and welding jig is installed to the elevating platform, accomplish the welding at welding mechanism, elevating system descends when restoring to the throne, and the work piece after push mechanism will process pushes away from elevating system. The utility model discloses can effectively improve the speed of production, the action between the mechanism is mutually supported, has saved a large amount of time, has improved the efficiency of production greatly.

Description

A kind of efficient riveting welder of new type ultrasonic
Technical field
This utility model relates to ultrasound wave rivet welding field, is specifically related to a kind of Novel ultrasonic wave height Effect riveting welder.
Background technology
Ultrasonic bonding be by supersonic generator 50/60 hertz of electric current is converted into 15,20, 30 or 40KHz electric energy.The high-frequency electrical energy changed by transducer be again converted to into The mechanical movement of equal frequencies, a set of luffing that can change amplitude is passed through in mechanical movement subsequently Lever apparatus is delivered to soldering tip.The vibrational energy received is delivered to workpiece to be welded by soldering tip Junction surface, in this region, vibrational energy is converted into heat energy by friction mode, by plastics Fusing.Ultrasound wave is possible not only to be used to weld hard thermoplastic, it is also possible to processing fabric And thin film.
But the riveting welder job step in existing equipment is loaded down with trivial details, and each action can only individually be moved Make, take the substantial amounts of time, and existing equipment is typically all plumb joint and moves up and down to product Product carry out rivet welding, and supersonic oscillator can be followed plumb joint and be moved up and down, add unstable because of Element, leverages the service life of equipment and produces more noise.Adding of prior art In construction equipment, action and the action that presses that catching robot is to be done in a beat add up There are 13, and each action is required for individually spending the time, seriously reduces the efficiency of production.
Utility model content
The technical problems to be solved in the utility model is to provide that working (machining) efficiency is high, service life is long And produce the efficient riveting welder of a kind of new type ultrasonic of less noise.
In order to solve above-mentioned technical problem, this utility model adopts the following technical scheme that
A kind of efficient riveting welder of new type ultrasonic, it is characterised in that include for ultrasonic bonding Welding mechanism, for workpiece to be processed being transported to welding mechanism and being positioned under welding mechanism Side elevating mechanism, lay respectively at welding mechanism both sides, for by workpiece to be processed push To the material carrying mechanism of elevating mechanism with for by workpiece the pushing away from elevating mechanism blanking after processing Send mechanism;Described welding mechanism includes supersonic oscillator and plumb joint, described supersonic oscillator It is fastenedly connected with plumb joint;Described elevating mechanism includes servomotor and lifting platform, described liter Fall platform is provided with welding fixture;Completing welding at welding mechanism, described elevating mechanism declines multiple While Wei, the workpiece after processing is pushed away elevating mechanism by delivery device.
Being improved to further of the technical program, also includes installing plate, is positioned at material carrying mechanism front For the feeding mechanism of workpiece to be processed charging, it is positioned at delivery device rear for processing The discharging mechanism of workpiece discharging finished, also includes control system, described control system respectively with Welding mechanism, elevating mechanism, feeding mechanism, discharging mechanism, delivery device and material carrying mechanism Electrical connection.
Being improved to further of the technical program, described feeding mechanism and discharging mechanism all include Motor, pallet and belt, described motor is fixedly installed in below installing plate, and described pallet is solid Dingan County is loaded on above installing plate, and described belt two ends are slidably connected to pallet by roller bearing, its The roller bearing of middle one end is connected with motor-driven, and the roller bearing two ends of the other end are connected to by slide block Pallet, is provided with screw tail end and is connected to another fixed block, by the screw at swing roller two ends Adjustable straps active length.
Being improved to further of the technical program, described delivery device include the first slide unit, Two slide units, push rod, link and double-acting cylinder, described first slide unit and the second slide unit Being individually fixed in installing plate, described double-acting cylinder two ends are connected with link, described propelling movement Bar has two, and push rod slidably embeds the first slide unit and the second slide unit, push rod two ends with Link connects.
Being improved to further of the technical program, described material carrying mechanism includes liftout frame, binder Frame and material ejection cylinder, described material-pressing rack is connected with liftout frame, described material ejection cylinder and liftout frame Connect, between described material ejection cylinder and liftout frame, be provided with the first lead.
Being improved to further of the technical program, described welding fixture offers draw-in groove, described The thickness of the push rod of delivery device is corresponding with card well width, described first slide unit and second Slide unit contacts with two groups of transmission mechanisms respectively, the first slide unit and the second slide unit respectively with contact Conveyer constitutes same level height.
Being improved to further of the technical program, described elevating mechanism also includes screw rod and base, Described screw rod is fixedly mounted on base, and screw rod is threadeded with lifting platform, and described base is affixed Having the second lead, described lifting platform to offer pilot hole, described second lead is through leading Being slidably connected with lifting platform to hole, described servomotor is connected with screw drive.
The beneficial effects of the utility model are:
1, this utility model can be effectively improved the speed of production, in the course of the work, by Using fixed model in supersonic oscillator, the service life of equipment is greatly enhanced, and work Make produced noise less, control system control each mechanism and carry out whole rivet welding mistake in order Journey, completes welding at welding mechanism, and while elevating mechanism declines reset, delivery device will Workpiece after processing pushes away elevating mechanism, and product quality is guaranteed, the action between mechanism Cooperate, save the substantial amounts of time, substantially increase the efficiency of production.
2, the belt of transmission mechanism is installed on pallet by roller bearing, it is ensured that transmission mechanism is passing Efficiency of transmission during defeated, belt can be adjusted length by screw, improve product raw The stability produced and the multiformity of production;
3, the setting of two-action cylinder expands the scope that link moves, and improves equipment Availability, the action simultaneously of delivery device action and welding mechanism, when saving substantial amounts of Between, improve production efficiency;
4, material carrying mechanism is provided with material-pressing rack, it is to avoid the collecting together of product, adds product and moves Stability during Dong;
5, the elevating mechanism rotation by Serve Motor Control screw rod, drives lifting platform to transport up and down Dynamic, increase the stability that lifting platform moves up and down, and between lifting platform and base, be provided with second Lead, further enhancing the stability of lifting platform motion.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model;
Fig. 2 is the perspective view of welding mechanism of the present utility model;
Fig. 3 is the perspective view of elevating mechanism of the present utility model;
Fig. 4 is the perspective view of feeding mechanism of the present utility model;
Fig. 5 is the perspective view of delivery device of the present utility model;
Fig. 6 is the perspective view of material carrying mechanism of the present utility model;
Fig. 7 is that this utility model assembles except welding mechanism, the stereochemical structure of remaining each parts Figure.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment with accompanying drawing to this Utility model is further described, and the content that embodiment is mentioned is not to this utility model Restriction.
As shown in Fig. 1~7, a kind of efficient riveting welder of new type ultrasonic, including for supersonic welding The welding mechanism 2 that connects, for workpiece to be processed being transported to welding mechanism 2 and being positioned at bonding machine Elevating mechanism 3 below structure 2, lay respectively at welding mechanism 2 both sides, for by be processed Workpiece push to elevating mechanism 3 material carrying mechanism 6 and for will processing after workpiece from lifting The delivery device 5 of mechanism 3 blanking;, welding mechanism 2 includes supersonic oscillator 21 and plumb joint 22, described supersonic oscillator 21 is fastenedly connected with plumb joint 22;Described elevating mechanism 3 wraps Including servomotor 31 and lifting platform 32, described lifting platform 32 is provided with welding fixture 33;? Welding mechanism 2 completes welding, while described elevating mechanism 3 declines reset, and delivery device 5 Workpiece after processing is pushed away elevating mechanism 3.This utility model can be effectively improved production Speed, in the course of the work, owing to supersonic oscillator 21 uses fixed model, making of equipment It is greatly enhanced with the life-span, and the produced noise of work is less, by control system control Each mechanism carries out whole rivet welding process in order, and product quality is guaranteed, moving between mechanism Cooperate, save the substantial amounts of time, substantially increase the efficiency of production.
Also include installing plate 1, be positioned at material carrying mechanism 6 front for entering that workpiece to be processed feeds Material mechanism, is positioned at delivery device rear for the discharging mechanism by the workpiece discharging of completion of processing, Also include control system, described control system respectively with welding mechanism 2, elevating mechanism 3, enter Material mechanism, discharging mechanism, delivery device 5 and material carrying mechanism 6 electrically connect, and control system is same Time each mechanism is controlled, it is ensured that carrying out in order of each action step, improve produce effect Rate.
Feeding mechanism and discharging mechanism all include motor 41, pallet 42 and belt 43, described Motor 41 is fixedly installed in below installing plate 1, and described pallet 42 is fixedly installed in installing plate 1 Top, described belt 43 two ends are slidably connected to pallet 42 by roller bearing 44, it is ensured that discharging Mechanism and the feeding mechanism efficiency of transmission in transmitting procedure, the wherein roller bearing 44 of one end and electricity Machine 41 is in transmission connection, and roller bearing 44 two ends of the other end are connected to pallet 42 by slide block 45, It is provided with screw 46 tail end and is connected to another fixed block 47, by the spiral shell at swing roller 44 two ends Follow closely 46 adjustable straps 43 active lengths, suitably can be adjusted according to the kind of product, Improve stability and the efficiency of production of production.
Delivery device 5 includes first slide unit the 51, second slide unit 52, push rod 53, link 54 and double-acting cylinder 55, link 54 way moving can be controlled, expand link 54 The scope of movement, improves the availability of equipment, the first slide unit 51 and the second slide unit 52 Being individually fixed in installing plate 1, double-acting cylinder 55 two ends are connected with link 54, described in push away Sending bar 53 to have two, push rod 53 slidably embeds the first slide unit 51 and the second slide unit 52, Push rod 53 two ends are connected with link 54, and during product pushes, push rod 53 will Product is pushed to welding fixture 33 from the first slide unit 51, from welding fixture 33 after having welded Being pushed to the second slide unit 52, propelling movement process and welding process are carried out simultaneously, save substantial amounts of Time, improve production efficiency.
Material carrying mechanism 6 includes that liftout frame 61, material-pressing rack 62 and material ejection cylinder 63, processing produce Product are fallen in liftout frame 61, and the setting of material-pressing rack 62 avoids product and moves at material ejection cylinder 63 Produce mobile when making, it is ensured that product enters the reliability of welding fixture 33 position, material-pressing rack 62 Being connected with liftout frame 61, described material ejection cylinder 63 is connected with liftout frame 61, described liftout gas It is provided with the first lead 64 between cylinder 63 and liftout frame 61, increases liftout frame 61 and lifting Stability in journey.
Welding fixture 33 offers draw-in groove 331, the thickness of the push rod 53 of delivery device 5 with Draw-in groove 331 width is corresponding, facilitates the push rod 53 of delivery device 5 at welding fixture 33 Middle motion and propelling movement product are processed and transmit, the first slide unit 51 and the second slide unit 52 Contact with two groups of transmission mechanisms 4 respectively, the first slide unit 51 and the second slide unit 52 respectively with connect The transmission mechanism 4 touched becomes same level height, it is ensured that product is in the process of propelling movement and transmitting procedure In plug into smoothly, enhance the automaticity of equipment.
Elevating mechanism 3 also includes screw rod 34 and base 35, and screw rod 34 is fixedly mounted on base 35, screw rod 34 is threadeded with lifting platform 32, it is simple between lifting platform 32 and screw rod 34 Cooperation, move up and down, base 35 is connected with the second lead 36, described lifting platform 32 offer pilot hole, and described second lead 36 slides through pilot hole with lifting platform 32 Connect, further increase the stability in lifting platform 32 lifting process, servomotor 31 It is in transmission connection with screw rod 34, is controlled the rotation of screw rod 34 by servomotor 31, more convenient Control the up and down motion of lifting platform 32.
Job step of the present utility model is:
The first step: the material supporting rack of material carrying mechanism 6 declines;
Second step: product enters material carrying mechanism 6 by feeding mechanism, then by delivery device 5 Product is pushed to weld mold lifting position;
3rd step: the welding fixture 33 of lifting platform 32 rises;
4th step: product is pressed, weld and solidifies, simultaneously material carrying mechanism 6 and pushing away Mechanism 5 is sent to reset.
5th step: pusher 5 moves to discharging direction, the welding fixture 33 of lifting platform 32 Declining, the workpiece that the 32 of lifting platform process is transported to discharging mechanism by pusher 5.
Coordinate in order between each mechanism action of this utility model, on the premise of being independent of each other, It is simplified to only 7 actions, and during workpiece pushes, presses, solidifies synchronization and carry out, Save the substantial amounts of time, substantially increase the efficiency of production.
Embodiment described above only have expressed a kind of embodiment of the present utility model, and it describes More concrete and detailed, but can not therefore be interpreted as this utility model the scope of the claims Limit.It should be pointed out that, for the person of ordinary skill of the art, without departing from On the premise of this utility model design, it is also possible to making some deformation and improvement, these all belong to In protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be with Claims are as the criterion.

Claims (7)

1. the efficient riveting welder of new type ultrasonic, it is characterized in that, including the welding mechanism (2) for ultrasonic bonding, for workpiece to be processed being transported to welding mechanism (2) and being positioned at the elevating mechanism (3) of welding mechanism (2) lower section, lay respectively at the material carrying mechanism (6) being used for pushing to workpiece to be processed elevating mechanism (3) of welding mechanism (2) both sides and be used for the workpiece after processing from the delivery device (5) of elevating mechanism (3) blanking;Described welding mechanism (2) includes supersonic oscillator (21) and plumb joint (22), and described supersonic oscillator (21) is fastenedly connected with plumb joint (22);Described elevating mechanism (3) includes servomotor (31) and lifting platform (32), and described lifting platform (32) is provided with welding fixture (33);Completing welding at welding mechanism (2), while described elevating mechanism (3) declines reset, the workpiece after delivery device (5) will be processed pushes away elevating mechanism (3).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, also include installing plate (1), it is positioned at material carrying mechanism (6) front feeding mechanism for workpiece to be processed charging, it is positioned at delivery device rear for the discharging mechanism by the workpiece discharging of completion of processing, also including control system, described control system electrically connects with welding mechanism (2), elevating mechanism (3), feeding mechanism, discharging mechanism, delivery device (5) and material carrying mechanism (6) respectively.
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described feeding mechanism and discharging mechanism all include motor (41), pallet (42) and belt (43), described motor (41) is fixedly installed in installing plate (1) lower section, described pallet (42) is fixedly installed in installing plate (1) top, described belt (43) two ends are slidably connected to pallet (42) by roller bearing (44), wherein the roller bearing (44) of one end is in transmission connection with motor (41), roller bearing (44) two ends of the other end are connected to pallet (42) by slide block (45), it is provided with screw (46) tail end and is connected to another fixed block (47), by screw (46) adjustable straps (43) active length at swing roller (44) two ends.
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described delivery device (5) includes the first slide unit (51), second slide unit (52), push rod (53), link (54) and double-acting cylinder (55), described first slide unit (51) and the second slide unit (52) are individually fixed in installing plate (1), described double-acting cylinder (55) two ends are connected with link (54), described push rod (53) has two, push rod (53) slidably embeds the first slide unit (51) and the second slide unit (52), push rod (53) two ends are connected with link (54).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described material carrying mechanism (6) includes liftout frame (61), material-pressing rack (62) and material ejection cylinder (63), described material-pressing rack (62) is connected with liftout frame (61), described material ejection cylinder (63) is connected with liftout frame (61), is provided with the first lead (64) between described material ejection cylinder (63) and liftout frame (61).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described welding fixture (33) offers draw-in groove (331), the thickness of the push rod (53) of described delivery device (5) is corresponding with draw-in groove (331) width, described first slide unit (51) contacts with two groups of transmission mechanisms (4) respectively with the second slide unit (52), and the first slide unit (51) becomes same level height with the transmission mechanism (4) contacted respectively with the second slide unit (52).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described elevating mechanism (3) also includes screw rod (34) and base (35), described screw rod (31) is fixedly mounted on base (35), screw rod (34) is threadeded with lifting platform (32), described base (35) is connected with the second lead (36), described lifting platform (32) offers pilot hole, described second lead (36) is slidably connected through pilot hole with lifting platform (32), described servomotor (31) is in transmission connection with screw rod (34).
CN201620373060.2U 2016-04-29 2016-04-29 Novel high -efficient rivet welding machine of ultrasonic wave Withdrawn - After Issue CN205631373U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620373060.2U CN205631373U (en) 2016-04-29 2016-04-29 Novel high -efficient rivet welding machine of ultrasonic wave

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620373060.2U CN205631373U (en) 2016-04-29 2016-04-29 Novel high -efficient rivet welding machine of ultrasonic wave

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690740A (en) * 2016-04-29 2016-06-22 东莞市南方力劲机械有限公司 Novel ultrasonic efficient rivet welding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690740A (en) * 2016-04-29 2016-06-22 东莞市南方力劲机械有限公司 Novel ultrasonic efficient rivet welding machine
CN105690740B (en) * 2016-04-29 2018-03-02 东莞市南方力劲机械有限公司 A kind of efficient riveting welder of new type ultrasonic

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Granted publication date: 20161012

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