CN205631373U - Novel high -efficient rivet welding machine of ultrasonic wave - Google Patents
Novel high -efficient rivet welding machine of ultrasonic wave Download PDFInfo
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- CN205631373U CN205631373U CN201620373060.2U CN201620373060U CN205631373U CN 205631373 U CN205631373 U CN 205631373U CN 201620373060 U CN201620373060 U CN 201620373060U CN 205631373 U CN205631373 U CN 205631373U
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- welding
- slide unit
- workpiece
- delivery device
- elevating mechanism
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Abstract
The utility model relates to an ultrasonic wave rivet welding field, concretely relates to novel high -efficient rivet welding machine of ultrasonic wave, including the welding mechanism that is used for ultrasonic bonding, be used for with wait to process the work piece transport to welding mechanism and be located the welding mechanism below elevating system, respectively be located the welding mechanism both sides be used for will wait to process work piece propelling movement to elevating system's support material mechanism and be used for the push mechanism of the work piece after the processing from the elevating system unloading, welding mechanism includes that the ultrasonic wave shakes son and soldered connection, and the ultrasonic wave shakes son and soldered connection fastening connection, elevating system includes servo motor and elevating platform, and welding jig is installed to the elevating platform, accomplish the welding at welding mechanism, elevating system descends when restoring to the throne, and the work piece after push mechanism will process pushes away from elevating system. The utility model discloses can effectively improve the speed of production, the action between the mechanism is mutually supported, has saved a large amount of time, has improved the efficiency of production greatly.
Description
Technical field
This utility model relates to ultrasound wave rivet welding field, is specifically related to a kind of Novel ultrasonic wave height
Effect riveting welder.
Background technology
Ultrasonic bonding be by supersonic generator 50/60 hertz of electric current is converted into 15,20,
30 or 40KHz electric energy.The high-frequency electrical energy changed by transducer be again converted to into
The mechanical movement of equal frequencies, a set of luffing that can change amplitude is passed through in mechanical movement subsequently
Lever apparatus is delivered to soldering tip.The vibrational energy received is delivered to workpiece to be welded by soldering tip
Junction surface, in this region, vibrational energy is converted into heat energy by friction mode, by plastics
Fusing.Ultrasound wave is possible not only to be used to weld hard thermoplastic, it is also possible to processing fabric
And thin film.
But the riveting welder job step in existing equipment is loaded down with trivial details, and each action can only individually be moved
Make, take the substantial amounts of time, and existing equipment is typically all plumb joint and moves up and down to product
Product carry out rivet welding, and supersonic oscillator can be followed plumb joint and be moved up and down, add unstable because of
Element, leverages the service life of equipment and produces more noise.Adding of prior art
In construction equipment, action and the action that presses that catching robot is to be done in a beat add up
There are 13, and each action is required for individually spending the time, seriously reduces the efficiency of production.
Utility model content
The technical problems to be solved in the utility model is to provide that working (machining) efficiency is high, service life is long
And produce the efficient riveting welder of a kind of new type ultrasonic of less noise.
In order to solve above-mentioned technical problem, this utility model adopts the following technical scheme that
A kind of efficient riveting welder of new type ultrasonic, it is characterised in that include for ultrasonic bonding
Welding mechanism, for workpiece to be processed being transported to welding mechanism and being positioned under welding mechanism
Side elevating mechanism, lay respectively at welding mechanism both sides, for by workpiece to be processed push
To the material carrying mechanism of elevating mechanism with for by workpiece the pushing away from elevating mechanism blanking after processing
Send mechanism；Described welding mechanism includes supersonic oscillator and plumb joint, described supersonic oscillator
It is fastenedly connected with plumb joint；Described elevating mechanism includes servomotor and lifting platform, described liter
Fall platform is provided with welding fixture；Completing welding at welding mechanism, described elevating mechanism declines multiple
While Wei, the workpiece after processing is pushed away elevating mechanism by delivery device.
Being improved to further of the technical program, also includes installing plate, is positioned at material carrying mechanism front
For the feeding mechanism of workpiece to be processed charging, it is positioned at delivery device rear for processing
The discharging mechanism of workpiece discharging finished, also includes control system, described control system respectively with
Welding mechanism, elevating mechanism, feeding mechanism, discharging mechanism, delivery device and material carrying mechanism
Electrical connection.
Being improved to further of the technical program, described feeding mechanism and discharging mechanism all include
Motor, pallet and belt, described motor is fixedly installed in below installing plate, and described pallet is solid
Dingan County is loaded on above installing plate, and described belt two ends are slidably connected to pallet by roller bearing, its
The roller bearing of middle one end is connected with motor-driven, and the roller bearing two ends of the other end are connected to by slide block
Pallet, is provided with screw tail end and is connected to another fixed block, by the screw at swing roller two ends
Adjustable straps active length.
Being improved to further of the technical program, described delivery device include the first slide unit,
Two slide units, push rod, link and double-acting cylinder, described first slide unit and the second slide unit
Being individually fixed in installing plate, described double-acting cylinder two ends are connected with link, described propelling movement
Bar has two, and push rod slidably embeds the first slide unit and the second slide unit, push rod two ends with
Link connects.
Being improved to further of the technical program, described material carrying mechanism includes liftout frame, binder
Frame and material ejection cylinder, described material-pressing rack is connected with liftout frame, described material ejection cylinder and liftout frame
Connect, between described material ejection cylinder and liftout frame, be provided with the first lead.
Being improved to further of the technical program, described welding fixture offers draw-in groove, described
The thickness of the push rod of delivery device is corresponding with card well width, described first slide unit and second
Slide unit contacts with two groups of transmission mechanisms respectively, the first slide unit and the second slide unit respectively with contact
Conveyer constitutes same level height.
Being improved to further of the technical program, described elevating mechanism also includes screw rod and base,
Described screw rod is fixedly mounted on base, and screw rod is threadeded with lifting platform, and described base is affixed
Having the second lead, described lifting platform to offer pilot hole, described second lead is through leading
Being slidably connected with lifting platform to hole, described servomotor is connected with screw drive.
The beneficial effects of the utility model are:
1, this utility model can be effectively improved the speed of production, in the course of the work, by
Using fixed model in supersonic oscillator, the service life of equipment is greatly enhanced, and work
Make produced noise less, control system control each mechanism and carry out whole rivet welding mistake in order
Journey, completes welding at welding mechanism, and while elevating mechanism declines reset, delivery device will
Workpiece after processing pushes away elevating mechanism, and product quality is guaranteed, the action between mechanism
Cooperate, save the substantial amounts of time, substantially increase the efficiency of production.
2, the belt of transmission mechanism is installed on pallet by roller bearing, it is ensured that transmission mechanism is passing
Efficiency of transmission during defeated, belt can be adjusted length by screw, improve product raw
The stability produced and the multiformity of production；
3, the setting of two-action cylinder expands the scope that link moves, and improves equipment
Availability, the action simultaneously of delivery device action and welding mechanism, when saving substantial amounts of
Between, improve production efficiency；
4, material carrying mechanism is provided with material-pressing rack, it is to avoid the collecting together of product, adds product and moves
Stability during Dong；
5, the elevating mechanism rotation by Serve Motor Control screw rod, drives lifting platform to transport up and down
Dynamic, increase the stability that lifting platform moves up and down, and between lifting platform and base, be provided with second
Lead, further enhancing the stability of lifting platform motion.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model；
Fig. 2 is the perspective view of welding mechanism of the present utility model；
Fig. 3 is the perspective view of elevating mechanism of the present utility model；
Fig. 4 is the perspective view of feeding mechanism of the present utility model；
Fig. 5 is the perspective view of delivery device of the present utility model；
Fig. 6 is the perspective view of material carrying mechanism of the present utility model；
Fig. 7 is that this utility model assembles except welding mechanism, the stereochemical structure of remaining each parts
Figure.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment with accompanying drawing to this
Utility model is further described, and the content that embodiment is mentioned is not to this utility model
Restriction.
As shown in Fig. 1～7, a kind of efficient riveting welder of new type ultrasonic, including for supersonic welding
The welding mechanism 2 that connects, for workpiece to be processed being transported to welding mechanism 2 and being positioned at bonding machine
Elevating mechanism 3 below structure 2, lay respectively at welding mechanism 2 both sides, for by be processed
Workpiece push to elevating mechanism 3 material carrying mechanism 6 and for will processing after workpiece from lifting
The delivery device 5 of mechanism 3 blanking；, welding mechanism 2 includes supersonic oscillator 21 and plumb joint
22, described supersonic oscillator 21 is fastenedly connected with plumb joint 22；Described elevating mechanism 3 wraps
Including servomotor 31 and lifting platform 32, described lifting platform 32 is provided with welding fixture 33；?
Welding mechanism 2 completes welding, while described elevating mechanism 3 declines reset, and delivery device 5
Workpiece after processing is pushed away elevating mechanism 3.This utility model can be effectively improved production
Speed, in the course of the work, owing to supersonic oscillator 21 uses fixed model, making of equipment
It is greatly enhanced with the life-span, and the produced noise of work is less, by control system control
Each mechanism carries out whole rivet welding process in order, and product quality is guaranteed, moving between mechanism
Cooperate, save the substantial amounts of time, substantially increase the efficiency of production.
Also include installing plate 1, be positioned at material carrying mechanism 6 front for entering that workpiece to be processed feeds
Material mechanism, is positioned at delivery device rear for the discharging mechanism by the workpiece discharging of completion of processing,
Also include control system, described control system respectively with welding mechanism 2, elevating mechanism 3, enter
Material mechanism, discharging mechanism, delivery device 5 and material carrying mechanism 6 electrically connect, and control system is same
Time each mechanism is controlled, it is ensured that carrying out in order of each action step, improve produce effect
Rate.
Feeding mechanism and discharging mechanism all include motor 41, pallet 42 and belt 43, described
Motor 41 is fixedly installed in below installing plate 1, and described pallet 42 is fixedly installed in installing plate 1
Top, described belt 43 two ends are slidably connected to pallet 42 by roller bearing 44, it is ensured that discharging
Mechanism and the feeding mechanism efficiency of transmission in transmitting procedure, the wherein roller bearing 44 of one end and electricity
Machine 41 is in transmission connection, and roller bearing 44 two ends of the other end are connected to pallet 42 by slide block 45,
It is provided with screw 46 tail end and is connected to another fixed block 47, by the spiral shell at swing roller 44 two ends
Follow closely 46 adjustable straps 43 active lengths, suitably can be adjusted according to the kind of product,
Improve stability and the efficiency of production of production.
Delivery device 5 includes first slide unit the 51, second slide unit 52, push rod 53, link
54 and double-acting cylinder 55, link 54 way moving can be controlled, expand link 54
The scope of movement, improves the availability of equipment, the first slide unit 51 and the second slide unit 52
Being individually fixed in installing plate 1, double-acting cylinder 55 two ends are connected with link 54, described in push away
Sending bar 53 to have two, push rod 53 slidably embeds the first slide unit 51 and the second slide unit 52,
Push rod 53 two ends are connected with link 54, and during product pushes, push rod 53 will
Product is pushed to welding fixture 33 from the first slide unit 51, from welding fixture 33 after having welded
Being pushed to the second slide unit 52, propelling movement process and welding process are carried out simultaneously, save substantial amounts of
Time, improve production efficiency.
Material carrying mechanism 6 includes that liftout frame 61, material-pressing rack 62 and material ejection cylinder 63, processing produce
Product are fallen in liftout frame 61, and the setting of material-pressing rack 62 avoids product and moves at material ejection cylinder 63
Produce mobile when making, it is ensured that product enters the reliability of welding fixture 33 position, material-pressing rack 62
Being connected with liftout frame 61, described material ejection cylinder 63 is connected with liftout frame 61, described liftout gas
It is provided with the first lead 64 between cylinder 63 and liftout frame 61, increases liftout frame 61 and lifting
Stability in journey.
Welding fixture 33 offers draw-in groove 331, the thickness of the push rod 53 of delivery device 5 with
Draw-in groove 331 width is corresponding, facilitates the push rod 53 of delivery device 5 at welding fixture 33
Middle motion and propelling movement product are processed and transmit, the first slide unit 51 and the second slide unit 52
Contact with two groups of transmission mechanisms 4 respectively, the first slide unit 51 and the second slide unit 52 respectively with connect
The transmission mechanism 4 touched becomes same level height, it is ensured that product is in the process of propelling movement and transmitting procedure
In plug into smoothly, enhance the automaticity of equipment.
Elevating mechanism 3 also includes screw rod 34 and base 35, and screw rod 34 is fixedly mounted on base
35, screw rod 34 is threadeded with lifting platform 32, it is simple between lifting platform 32 and screw rod 34
Cooperation, move up and down, base 35 is connected with the second lead 36, described lifting platform
32 offer pilot hole, and described second lead 36 slides through pilot hole with lifting platform 32
Connect, further increase the stability in lifting platform 32 lifting process, servomotor 31
It is in transmission connection with screw rod 34, is controlled the rotation of screw rod 34 by servomotor 31, more convenient
Control the up and down motion of lifting platform 32.
Job step of the present utility model is:
The first step: the material supporting rack of material carrying mechanism 6 declines；
Second step: product enters material carrying mechanism 6 by feeding mechanism, then by delivery device 5
Product is pushed to weld mold lifting position；
3rd step: the welding fixture 33 of lifting platform 32 rises；
4th step: product is pressed, weld and solidifies, simultaneously material carrying mechanism 6 and pushing away
Mechanism 5 is sent to reset.
5th step: pusher 5 moves to discharging direction, the welding fixture 33 of lifting platform 32
Declining, the workpiece that the 32 of lifting platform process is transported to discharging mechanism by pusher 5.
Coordinate in order between each mechanism action of this utility model, on the premise of being independent of each other,
It is simplified to only 7 actions, and during workpiece pushes, presses, solidifies synchronization and carry out,
Save the substantial amounts of time, substantially increase the efficiency of production.
Embodiment described above only have expressed a kind of embodiment of the present utility model, and it describes
More concrete and detailed, but can not therefore be interpreted as this utility model the scope of the claims
Limit.It should be pointed out that, for the person of ordinary skill of the art, without departing from
On the premise of this utility model design, it is also possible to making some deformation and improvement, these all belong to
In protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be with
Claims are as the criterion.
Claims (7)
1. the efficient riveting welder of new type ultrasonic, it is characterized in that, including the welding mechanism (2) for ultrasonic bonding, for workpiece to be processed being transported to welding mechanism (2) and being positioned at the elevating mechanism (3) of welding mechanism (2) lower section, lay respectively at the material carrying mechanism (6) being used for pushing to workpiece to be processed elevating mechanism (3) of welding mechanism (2) both sides and be used for the workpiece after processing from the delivery device (5) of elevating mechanism (3) blanking；Described welding mechanism (2) includes supersonic oscillator (21) and plumb joint (22), and described supersonic oscillator (21) is fastenedly connected with plumb joint (22)；Described elevating mechanism (3) includes servomotor (31) and lifting platform (32), and described lifting platform (32) is provided with welding fixture (33)；Completing welding at welding mechanism (2), while described elevating mechanism (3) declines reset, the workpiece after delivery device (5) will be processed pushes away elevating mechanism (3).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, also include installing plate (1), it is positioned at material carrying mechanism (6) front feeding mechanism for workpiece to be processed charging, it is positioned at delivery device rear for the discharging mechanism by the workpiece discharging of completion of processing, also including control system, described control system electrically connects with welding mechanism (2), elevating mechanism (3), feeding mechanism, discharging mechanism, delivery device (5) and material carrying mechanism (6) respectively.
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described feeding mechanism and discharging mechanism all include motor (41), pallet (42) and belt (43), described motor (41) is fixedly installed in installing plate (1) lower section, described pallet (42) is fixedly installed in installing plate (1) top, described belt (43) two ends are slidably connected to pallet (42) by roller bearing (44), wherein the roller bearing (44) of one end is in transmission connection with motor (41), roller bearing (44) two ends of the other end are connected to pallet (42) by slide block (45), it is provided with screw (46) tail end and is connected to another fixed block (47), by screw (46) adjustable straps (43) active length at swing roller (44) two ends.
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described delivery device (5) includes the first slide unit (51), second slide unit (52), push rod (53), link (54) and double-acting cylinder (55), described first slide unit (51) and the second slide unit (52) are individually fixed in installing plate (1), described double-acting cylinder (55) two ends are connected with link (54), described push rod (53) has two, push rod (53) slidably embeds the first slide unit (51) and the second slide unit (52), push rod (53) two ends are connected with link (54).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described material carrying mechanism (6) includes liftout frame (61), material-pressing rack (62) and material ejection cylinder (63), described material-pressing rack (62) is connected with liftout frame (61), described material ejection cylinder (63) is connected with liftout frame (61), is provided with the first lead (64) between described material ejection cylinder (63) and liftout frame (61).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described welding fixture (33) offers draw-in groove (331), the thickness of the push rod (53) of described delivery device (5) is corresponding with draw-in groove (331) width, described first slide unit (51) contacts with two groups of transmission mechanisms (4) respectively with the second slide unit (52), and the first slide unit (51) becomes same level height with the transmission mechanism (4) contacted respectively with the second slide unit (52).
A kind of efficient riveting welder of new type ultrasonic, it is characterized in that, described elevating mechanism (3) also includes screw rod (34) and base (35), described screw rod (31) is fixedly mounted on base (35), screw rod (34) is threadeded with lifting platform (32), described base (35) is connected with the second lead (36), described lifting platform (32) offers pilot hole, described second lead (36) is slidably connected through pilot hole with lifting platform (32), described servomotor (31) is in transmission connection with screw rod (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620373060.2U CN205631373U (en) | 2016-04-29 | 2016-04-29 | Novel high -efficient rivet welding machine of ultrasonic wave |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620373060.2U CN205631373U (en) | 2016-04-29 | 2016-04-29 | Novel high -efficient rivet welding machine of ultrasonic wave |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205631373U true CN205631373U (en) | 2016-10-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620373060.2U Withdrawn - After Issue CN205631373U (en) | 2016-04-29 | 2016-04-29 | Novel high -efficient rivet welding machine of ultrasonic wave |
Country Status (1)
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| CN (1) | CN205631373U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105690740A (en) * | 2016-04-29 | 2016-06-22 | 东莞市南方力劲机械有限公司 | Novel ultrasonic efficient rivet welding machine |
-
2016
- 2016-04-29 CN CN201620373060.2U patent/CN205631373U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105690740A (en) * | 2016-04-29 | 2016-06-22 | 东莞市南方力劲机械有限公司 | Novel ultrasonic efficient rivet welding machine |
| CN105690740B (en) * | 2016-04-29 | 2018-03-02 | 东莞市南方力劲机械有限公司 | A kind of efficient riveting welder of new type ultrasonic |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161012 Effective date of abandoning: 20180302 |
|
| AV01 | Patent right actively abandoned |