CN205629092U - Special line of producing of processing of special pipe - Google Patents
Special line of producing of processing of special pipe Download PDFInfo
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- CN205629092U CN205629092U CN201620208553.0U CN201620208553U CN205629092U CN 205629092 U CN205629092 U CN 205629092U CN 201620208553 U CN201620208553 U CN 201620208553U CN 205629092 U CN205629092 U CN 205629092U
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- 238000012545 processing Methods 0.000 title claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 44
- 238000004513 sizing Methods 0.000 claims abstract description 13
- 238000004080 punching Methods 0.000 claims abstract description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 54
- 238000013519 translation Methods 0.000 claims description 41
- 238000007493 shaping process Methods 0.000 claims description 33
- 229910052757 nitrogen Inorganic materials 0.000 claims description 27
- 238000000034 method Methods 0.000 abstract description 9
- 238000003754 machining Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract 1
- 238000007599 discharging Methods 0.000 description 16
- 238000009434 installation Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 7
- 238000003672 processing method Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 210000003141 lower extremity Anatomy 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 230000000399 orthopedic effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a special line of producing of processing of special pipe is equipped with seven stations, and seven stations are equipped with blanking die, forming block, sizing die in proper order, cut the osculum end according to the order and hold concurrently the side and cut mould, punching die, side and cut the mould and cut the mould, continues processing based on the work piece accomplished with mould processing in the front at the back mould. The utility model discloses an operation that special line of producing of processing of special pipe can go on in a stroke all sets up to be accomplished in a stroke, has accomplished before the separation the taking shape of every half shell, plastic, sanction cutting wheel profile, operation such as punch a hole cutting half first shell and second half shell totally, and the at utmost has been saved needs the mould quantity used, has saved the cost and has improved work efficiency. Can effectively accomplish the task of each process according to the mould of each station on the product line of above -mentioned processing step design, the machining precision is high.
Description
Technical field
This utility model relates to the processing special product line of a kind of punching parts, the processing special product line of a kind of air inlet special pipe.
Background technology
The present invention is directed the first half-shell 01 of the special pipe of composition given shape and the second half-shell 02, its structure of special pipe is as illustrated in the accompanying drawings from 1 to 3, the overall structure of special pipe is similar to the bent sub of water pipe, but its profile is irregular, and its two ends port small one and large one, be called big opening end and osculum end.Described special pipe is made up of with the second half-shell 02 first half-shell 01, and the junction of first half-shell 01 and the second half-shell 02 is provided with scrap (bridge), and scrap (bridge) is respectively at inturned portions and the excurvation part of special pipe.There is a boss in the profile of the second half-shell 02, boss has hole.The inside edge of first half-shell 01 and the second half-shell 02 and outer ledge are called inflection and excurvation, and corresponding to the osculum end of special pipe and big opening end, first half-shell 01 is also referred to as osculum end and big opening end with the second corresponding position of half-shell 02.
For above-mentioned special pipe, owing to the feature of its profile is various and in irregular shape, requirement on machining accuracy is high, is difficult to be made by general method, or is difficult to once-forming, a point multistep must be processed, therefore select suitable processing method and design suitable process equipment and be particularly important.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, this utility model provides a kind of efficiency height, low cost, can guarantee that the processing special product line of the special pipe of machining accuracy.
Technical scheme: for achieving the above object, the processing special product line of special pipe of the present utility model is provided with seven stations, seven stations are sequentially provided with blanking die, finishing die, sizing die in order, cut osculum end and hold concurrently side-cutting mould, perforating die, side-cutting mould and cut mould, carry out continuing processing in rear mold based on the workpiece machined in front mold.
Further, described blanking die includes the first upper mold, the first lower mold and guide assembly, and described first upper mold can roll under the guiding guided relative to described first lower mold upper and lower translation first;Described first upper mold includes the first cope match-plate pattern and the first punch, described first lower mold includes the first die and the first lower bolster, the vertical view profile of described first punch lower end is fan-shaped conchoidal, and described first die has, corresponding to immediately below described first punch, the fan-shaped conchoidal through hole extended vertically through;Described guide assembly is arranged in the first lower mold, limits the direction of feed of banded blank plate to be cut.
Further, described finishing die is made up of with the second lower mold the second upper mold, and described second upper mold rolls guiding with the second lower mold by second and realizes upper and lower translation folding mould;Described second upper mold includes that the second die, the lower end of the second die are milled with shaping die cavity, and forming intracavity has at least one pilot hole vertically running through the second die, is all sliding combined with second ejector pin in each pilot hole;Described second ejector pin upper end is pressed with the second spring to provide ejecting force;Described second lower mold includes the second punch, the second holding pad and the second guide pad, described second punch upper end is for shaping profile, described second holding pad is enclosed within around the second punch and can slide up and down relative to the second punch, and it slides by the second top rod driving being arranged on the second holding pad lower end;Described second guide pad is fixed relative to the second punch, and described second holding pad both sides have draw-in groove, and each draw-in groove is slidably matched with second guide pad respectively;Being provided with at least one second limit for height block on described second holding pad upper surface, the second limit for height block upper end is higher than its upper surface;On second holding pad upper surface, the shaping profile around the second punch is provided with circle second alignment pin, and each second alignment pin is all tangent with the edge of the tablet to be formed being placed on the second holding pad.
Further, described sizing die is made up of with the 3rd lower mold the 3rd upper mold, and described 3rd upper mold rolls guiding with the 3rd lower mold by the 3rd and realizes upper and lower translation folding mould;3rd upper mold includes the 3rd die, described 3rd die lower end is milled with shaping die cavity, having the pilot hole of at least one the most through 3rd die in shaping die cavity, be all sliding combined with the 3rd ejector pin in each pilot hole, described 3rd ejector pin upper end is provided with the 3rd Rectangular Spring for providing ejecting force;Described 3rd lower mold includes the 3rd punch, the 3rd holding pad and the 3rd guide pad, described 3rd punch upper end is shaping profile, being cased with the 3rd holding pad around 3rd punch, described 3rd holding pad can slide up and down relative to the 3rd punch, and it slides by the 3rd top rod driving of end placed under;Described 3rd guide pad is fixed relative to the 3rd punch, and the 3rd holding pad both sides have notch, and each notch is all slidably matched with the 3rd guide pad;Described 3rd holding pad upper surface is provided with multiple 3rd isometry block, and the upper end of the 3rd isometry block is higher than the upper surface of the 3rd holding pad;On 3rd holding pad upper surface, shaping profile around the 3rd punch is provided with circle the 3rd alignment pin for the workpiece after shaping is carried out pre-determined bit, and the workpiece after shaping during matched moulds is positioned by profile.
Further, described in cut osculum end side-cutting mould of holding concurrently and include the 4th upper mold and the 4th lower mold, described 4th upper mold can roll relative 4th lower mold upper and lower translation under the guiding guided the 4th;Described 4th upper mold includes holding pad on the 4th cope match-plate pattern and the 4th, and on the described 4th, holding pad can be relative to the 4th cope match-plate pattern upper and lower translation, and its translation has the most spacing;On 4th, holding pad lower end is milled with positioning chamber, and upper end is provided with the 4th nitrogen spring A being in compressive state;Described 4th lower mold includes the 4th time holding pad and the 4th lower bolster, is relatively fixed between the two, and the upper end of the 4th time holding pad is milled with locating surface;Be provided with two group of the 4th wedge A, two group of the 4th wedge B around described 4th time holding pad between described 4th cope match-plate pattern and the 4th lower bolster, first half-shell cuts osculum end assembly and the second half-shell cuts osculum end assembly;It is separately installed with the 4th side abnormal-shaped punch A and the 4th side abnormal-shaped punch B on two group of the 4th wedge A, it is respectively used to two lateral incisions of the first half-shell on workpiece Yu the second half-shell big end junction, it is separately installed with the 4th side abnormal-shaped punch C and the 4th side abnormal-shaped punch D on two group of the 4th wedge B, is respectively used to excise the mid portion of the excurvation side corresponding to the second half-shell part on the mid portion of the excurvation side corresponding to first half-shell part on workpiece and workpiece;Described first half-shell is cut the 4th cut-out drift A that osculum end assembly includes being fixed on the 4th cope match-plate pattern and is arranged on four side insert A on the 4th time holding pad;Described second half-shell is cut the 4th cut-out drift B that osculum end assembly includes being fixed on the 4th cope match-plate pattern and is arranged on four side insert B on the 4th time holding pad.
Further, described perforating die is made up of with the 5th lower mold the 5th upper mold;Described 5th upper mold rolls guiding with the 5th lower mold by the 5th and realizes upper and lower translation folding mould;Described 5th upper mold includes holding pad on the 5th upper mounted plate and the 5th, on described 5th, the lower end of holding pad is milled with location profile, on 5th, holding pad can be relative to the 5th upper mounted plate upper and lower translation, and holding pad needs the position of punching to be provided with the 5th drift corresponding to workpiece on the 5th, 5th drift is fixed on the 5th upper mounted plate, and on the 5th between holding pad for being slidably connected;Described 5th lower mold includes the 5th stripper, the 5th guide pad A, the 5th guide pad B and the 5th lower bolster, described 5th guide pad A and the 5th guide pad B fixes relative to the 5th lower bolster, the both sides of the 5th stripper have draw-in groove, two side bayonet slots are slidably matched with the 5th guide pad A and the 5th guide pad B respectively, and the 5th stripper lower end is provided with the 5th nitrogen spring;5th stripper upper end is location profile, and the corresponding described 5th drift location directly below in location type face is provided with vertical through-via, is sliding combined with the 5th die in described vertical through-via, and the 5th die is fixed relative to the 5th lower bolster.
Further, described side-cutting mould is made up of with the 6th lower mold the 6th upper mold, and the 6th upper mold rolls guiding with the 6th lower mold by the 6th and realizes upper and lower translation folding mould;Described 6th upper mold includes that the 6th cope match-plate pattern and the 6th holding pad, described 6th holding pad lower end are milled with the depression die cavity for location, and the 6th holding pad can be relative to the 6th cope match-plate pattern upper and lower translation, and its upper end is provided with the 6th nitrogen spring A;Described 6th lower mold includes the 6th bottom plate and the 6th lower bolster, fix relative to position between the two, the upper end of described 6th bottom plate is the protruding profile for profile location, at least one through hole extended vertically through is had in protruding profile, all being sliding combined with an ejection piece in each through hole, each ejection piece lower end is provided with the 6th nitrogen spring B for providing ejecting force;
It is additionally provided with two group of the 6th underneath type wedge A and two group of the 6th underneath type wedge B between the 6th cope match-plate pattern and the 6th lower bolster;It is separately installed with the 6th side blow head C and the 6th side blow head D on two group of the 6th underneath type wedge A, is respectively used to cut out first half-shell excurvation contour line at small end and second half-shell excurvation contour line at small end;It is separately installed with the 6th side blow head A and the 6th side blow head B on two group of the 6th underneath type wedge B, is respectively used to cut out first half-shell and the contour line of crook in the second half-shell and excurvation contour line at big end.
Further, described incision mould is made up of with the 7th lower mold the 7th upper mold, and the 7th upper mold rolls guiding with the 7th lower mold by the 7th and realizes upper and lower translation folding mould;7th upper mold includes holding pad on the 7th cope match-plate pattern, the 7th drift and the 7th, and on the described 7th, holding pad can be relative to the 7th cope match-plate pattern upper and lower translation, and its lower end is milled with the die cavity for location, and its upper end is provided with the 7th Rectangular Spring;Described 7th drift is fixed relative to the 7th cope match-plate pattern, and on the 7th, holding pad has a tool bore of walking extended vertically through, and the 7th drift and walking is slidably matched between tool bore;
Described 7th lower mold includes the 7th die, the 7th die fixed block and the 7th lower bolster from top to bottom, it is relatively fixed between three, described 7th die both sides are respectively placed with the 7th unloading block, 7th unloading block can relative to the 7th die upper and lower translation, the upper end of each 7th unloading block be for location profile and lower end be provided with for reset the 7th nitrogen spring;Being mounted on the 7th block in each described 7th unloading block, under duty, two the 7th blocks are respectively arranged with a side and stick together with the osculum end of first half-shell and the osculum end of the second half-shell respectively.
Beneficial effect: the operation that can carry out in a stroke is arranged in a stroke completing by the special product line of processing of special pipe of the present utility model, the contour line of outer to first half-shell and the second half-shell crook is divided into twice and carries out side and cut, and the big end junction of first half-shell and the second half-shell is also divided into twice cuts, it is ensured that machining accuracy;First half-shell is cut completely with the second half-shell separate before complete the shaping to each half-shell, shaping, cut contour line, punching etc. operation, at utmost save need use number of molds, provide cost savings and improve work efficiency.Can efficiently accomplish the task of each operation according to the mould of each station on the product line that above-mentioned procedure of processing designs, machining accuracy is high.
Accompanying drawing explanation
Accompanying drawing 1 is the front view of special pipe;
Accompanying drawing 2 is the left view of special pipe;
Accompanying drawing 3 is the top view of special pipe;
Accompanying drawing 4 is blanking material marker method figure on plate;
Accompanying drawing 5 be shape after the structure chart of workpiece;
Accompanying drawing 6 is the structure chart of workpiece after shaping;
Accompanying drawing 7 is the Workpiece structure figure after cutting osculum end face side cut-out portion minute wheel profile;
Accompanying drawing 8 is the Workpiece structure figure after punching;
Accompanying drawing 9 cuts out the Workpiece structure figure after whole contour line for side;
Accompanying drawing 10 is the incision position view of workpiece;
Accompanying drawing 11 is the front view of blanking die;
Accompanying drawing 12 is the top view of blanking die lower mold;
Accompanying drawing 13 is the top view of blanking die upper mold;
Accompanying drawing 14 is the first drift and the first female die embedding cover;
Accompanying drawing 15 is the first pilot pin;
Accompanying drawing 16 is the front view of finishing die;
Accompanying drawing 17 is the top view of finishing die lower mold;
Accompanying drawing 18 is the top view of finishing die upper mold;
Accompanying drawing 19 is the left view of finishing die;
Accompanying drawing 20 is the front view of sizing die;
Accompanying drawing 21 is the top view of sizing die lower mold;
Accompanying drawing 22 is the top view of sizing die upper mold;
Accompanying drawing 23 is the A-A sectional view of accompanying drawing 21;
Accompanying drawing 24 is to cut osculum end to hold concurrently the top view of side-cutting mould lower mold;
Accompanying drawing 25 is to cut osculum end to hold concurrently the top view of side-cutting mould upper mold;
Accompanying drawing 26 is the A-A sectional view of accompanying drawing 24;
Accompanying drawing 27 is the B-B sectional view of accompanying drawing 24;
Accompanying drawing 28 is the C-C sectional view of accompanying drawing 24;
Accompanying drawing 29 is the D-D sectional view of accompanying drawing 24;
Accompanying drawing 30 cuts the partial view of small end assembly for first half-shell;
Accompanying drawing 31 is the E-E sectional view of accompanying drawing 24;
Accompanying drawing 32 is the partial view that the second half-shell cuts small end assembly;
Accompanying drawing 33 is the F-F sectional view of accompanying drawing 24;
Accompanying drawing 34 is the front view of perforating die;
Accompanying drawing 35 is the top view of perforating die lower mold;
Accompanying drawing 36 is the top view of perforating die upper mold;
Accompanying drawing 37 is the front view of side-cutting mould;
Accompanying drawing 38 is the top view of side-cutting mould lower mold;
Accompanying drawing 39 is the top view of side-cutting mould upper mold;
Accompanying drawing 40 is the left view of side-cutting mould;
Accompanying drawing 41 is the front view cutting mould;
Accompanying drawing 42 is the top view cutting mould lower mold;
Accompanying drawing 43 is the top view cutting mould upper mold.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is further described.
Should first illustrate is, this utility model relates to numerous mould, all moulds all comprise such as " cope match-plate pattern ", " lower mold foot " etc. and repeat title, the part name similar in order to distinguish each mold, all added with prefix " first " " second " before mould parts involved from top to bottom or component Name ... the cope match-plate pattern in first set mould is referred to as " the first cope match-plate pattern " as described, the distinctive part of single mould is also unified has added prefix so that quickly distinguishing is the part on which mold or assembly;Throughout the specification, although using term " first " and " second " to describe different assemblies, but it is intended that assembly and is not limited to term " first " and " second ".Term " first ", " second " etc. are only used for making a distinction between components.Throughout the specification, it will be further understood that when element be referred to as " " another element " on " time, directly on another element, or can also there is intermediary element in this element.
A kind of processing method of special pipe, procedure of processing is as follows:
Step 1: cut tablet from blank plate, first half-shell 01 and the second half-shell 02 share same tablet, and described tablet is fan-shaped shell contour shape;Tablet marker method on plate is as shown in Figure 4.Tablet makes fan-shaped shell contour shape, and in follow-up operation, this fan-shaped conchoidal will become first half-shell 01 and the second half-shell 02, and two half-shell need not blanking respectively, can improve production efficiency, and improve the utilization rate of material.
Step 2: the tablet cut in step 1 is carried out drawing and forming, extrudes U-shaped protuberance by described tablet mid portion, forms first half-shell 01 and the profile of the second half-shell 02, and first half-shell 01 connects together with holding greatly of the second half-shell 02;After shaping, the structure chart of workpiece is as shown in Figure 5;
Step 3: the workpiece after step 2 drawing is carried out profile shaping, after shaping, the structure chart of workpiece is as shown in Figure 6;
Step: 4: cut out first half-shell 01 and the osculum end of the second half-shell 02, and cut out contour line and the contour line of the second half-shell 02 excurvation marginal center of first half-shell 01 excurvation marginal center, and cut at the both sides of the edge of first half-shell 01 and the big end junction of the second half-shell 02;Above three technique completes in a stroke, cuts the Workpiece structure figure after osculum end face side cut-out portion minute wheel profile as shown in Figure 7.First cut out contour line and the contour line of the second half-shell 02 excurvation marginal center of first half-shell 01 excurvation marginal center, it is to lay the groundwork to cut out behind complete excurvation contour line, if because thinking once to cut out excurvation contour line, the part of once resecting is too much, unbalance stress can be caused, cause the consequences such as wrinkling, the precision reduction of part, and tooling cost is high.It is to lay the groundwork for cutting completely through below by the purpose cut at the both sides of the edge of the big end junction of first half-shell 01 and the second half-shell 02, if because thinking once to cut, stroke that from top to bottom will be the longest, and it is bad to cut effect, precision is the highest, so first excise from side by the both sides holding greatly junction, can make finally to cut and become simple, and machining accuracy is secure.
Step 5: need the part of punching to be punched out corresponding to the second half-shell 02 on workpiece;Workpiece structure figure after punching is as shown in Figure 8;
Step 6: excision first half-shell 01 and the second half-shell 02 inflection and all of excess stock of excurvation part, first half-shell 01 is completely manifested with the contour line of excurvation part with the inflection of the second half-shell 02, and side cuts out the Workpiece structure figure after whole contour line as shown in Figure 9;
Step 7: the big end junction of first half-shell 01 with the second half-shell 02 is cut completely through, forms first half-shell 01 and the finished product of the second half-shell 02.The incision position of workpiece is as shown in Figure 10.
Above-mentioned procedure of processing rationally, make a distinction between the important and the lesser one, it is arranged at the operation that can carry out in a stroke in a stroke completing, the contour line of first half-shell 01 with the second outer crook of half-shell 02 is divided into twice and carries out side and cut, and the big end junction of first half-shell 01 and the second half-shell 02 is also divided into twice cuts, it is ensured that machining accuracy;First half-shell 01 is cut completely with the second half-shell 02 separate before complete the shaping to each half-shell, shaping, cut contour line, punching etc. operation, at utmost save need use number of molds, provide cost savings and improve work efficiency.
Complete above-mentioned processing method, it is required for above-mentioned processing method design a set of special processing special product line, this processing special product line is provided with seven stations, be sequentially provided with in order on seven stations blanking die, finishing die, sizing die, cut osculum end hold concurrently side-cutting mould, perforating die, side-cutting mould and cut mould, rear mold by front mold machine workpiece based on carry out continue processing.Between each station, part transmission can be connected by belt transmission, or can also be together in series by each station with rotating disk.
Below in conjunction with the accompanying drawings each mould is elaborated:
Accompanying drawing 11 is the front view of blanking die, and accompanying drawing 12 is the top view of blanking die lower mold, and accompanying drawing 13 is the top view of blanking die upper mold, and accompanying drawing 14 is the first drift and the first female die embedding cover, and accompanying drawing 15 is the first pilot pin, and in figure, the title of each label institute finger is as follows:
1-1 the first lower installation board;1-2 the first lower bolster;1-3 the first cope match-plate pattern;1-4 the first mould foot;1-5 the first lower bolster;1-6 the first die;1-7 the first upper padding plate;1-8 the first upper mounted plate;1-9 the first stripper;1-10 the first punch;1-11 the first limited post;1-12 first limits backing strap plate;1-13 first limits material base plate;1-14 the first stock guide;1-15 the first guide cover plate;1-16 the first scrap cutter;1-17 the first die mold insert;1-18 the first female die embedding cover;1-19 first rolls and guides;1-20 the first Rectangular Spring A;1-21 the first Rectangular Spring B;1-22 the first unloading bolt;1-23 the first drift;1-24 the first lifter guide pin;1-25 the first pilot pin.
Described blanking die is made up of with the first lower mold the first upper mold, and described first upper mold and the first lower mold are rolled by first and guide 1-19 and guide and carry out die sinking and matched moulds, and to realize matched moulds spacing by being arranged on the first upper mold and the first limited post 1-11 in the first lower mold.
Described first upper mold includes the first cope match-plate pattern 1-3 the most successively, first upper padding plate 1-7, first upper mounted plate 1-8, first punch 1-10 and the first stripper 1-9, connect for fixing between former three, it is peripheral and can it slides up and down relatively that described first stripper 1-9 is enclosed within the first punch 1-10, it slides and is guided by the first unloading bolt 1-22 being fixed on the first stripper 1-9, the first Rectangular Spring B 1-21 it is pressed with between the first stripper 1-9 and the first cope match-plate pattern 1-3, first Rectangular Spring B 1-21 provides pressure-pad-force during matched moulds and provides reset force during die sinking.
The first scrap cutter 1-16 it is also equipped with in first upper mold, described first scrap cutter is arranged on the first upper mounted plate 1-8, under die opening state, the first scrap cutter 1-16 lower limb lower end higher than the first stripper 1-9, under matched moulds state, the first scrap cutter 1-16 lower limb lower end less than the first stripper 1-9.
Described first lower mold includes the first die 1-6, the first lower bolster 1-5, the first mould foot 1-4 and the first lower installation board 1-1 the most successively, is connected between four;Being provided with the first die mold insert 1-17 on described first die 1-6, under matched moulds state, the outer side of the first die mold insert 1-17 is bonded to each other by inner side with described first scrap cutter 1-16's, realizes waste material excision with this.
It is also equipped with guide assembly in first lower mold, under described guide assembly, includes the first limit backing strap plate 1-12, the first limit material base plate 1-13, the first stock guide 1-14 and the first guide cover plate 1-15 successively to upper;Described first stock guide 1-14 has two pieces, it is installed in parallel in the first limit material base plate 1-13 upper surface, centre leaves the pan feeding passage that plate can be allowed to pass through, and the width of the width of pan feeding passage and plate agrees with, first guide cover plate 1-15 covers in the first stock guide 1-14 upper end, is used for preventing plate from skidding off from pan feeding passage upper end.
The Internal periphery shape of described first die 1-6 and the outer contour shape of 1-10 the first punch are fan-shaped conchoidal, and the shelly tablet of descended sector is conducive to shaping further, and stock utilization is high.
So that plate is accurately positioned before each blanking flanging, near guide assembly side, the first drift 1-23 for being punched out plate is installed in described first upper mold, described first drift 1-23 fixes relative to the first punch 1-10, the position of corresponding first drift 1-23, first female die embedding cover 1-18 is installed on the first die 1-6, and first be provided with the first pilot pin 1-25 away from guide assembly side on stripper 1-9, the effect of the first pilot pin 1-25 is to realize being accurately positioned of plate by the hole gone out by the first drift 1-23 before on correcting plate.Corresponding to the first pilot pin 1-25, described first die 1-6 is provided with the first lifter guide pin 1-24, first lifter guide pin 1-24 generally column, its upper side has groove, plate both sides are stuck in the groove of guide pin 1-24, for being slidably connected between guide pin 1-24 and the first die 1-6, and its lower end is provided with the first Rectangular Spring A 1-20 for resetting.The effect of the first lifter guide pin 1-24 is to ensure that during die sinking and plate and the first pilot pin 1-25 is departed from smoothly.
Blanking tablet is fan-shaped conchoidal, and in follow-up operation, this fan-shaped conchoidal tablet will become first half-shell 01 and the second half-shell 02, and two half-shell need not blanking respectively, can improve production efficiency, and improve the utilization rate of material.
Accompanying drawing 16 is the front view of finishing die, and accompanying drawing 17 is the top view of finishing die lower mold, and accompanying drawing 18 is the top view of finishing die upper mold, and accompanying drawing 19 is the left view of finishing die.In figure, the title of each label institute finger is as follows:
2-1 the second lower bolster;2-2 the second cope match-plate pattern;2-3 the second lower bolster;2-4 the second bottom plate;2-5 the second guide pad;2-6 the second holding pad;2-7 the second guide pin bushing fixed block;2-8 the second guide pin bushing backing plate;2-9 the second punch;2-10 the second die;2-11 the second upper mold foot;2-12 the second lower mold foot;2-13 the second discharging screw;2-14 the second limited post;2-15 the second circular mode foot;2-16 the second push rod;2-17 the second alignment pin;2-18 the second limit for height block;2-19 the second ejector pin;2-20 the second nitrogen spring;2-21 second rolls and guides;2-22 the second spring;2-23 the second upper mounting plate;2-24 the second lower installation board.
Described finishing die includes the second upper mold and the second lower mold; described second upper mold is rolled guiding guiding with the second lower mold by 2-26 second and carries out being translated apart mould and translation matched moulds; and by being arranged on the second upper mold and the second limited post 2-14 in the second lower mold, to realize matched moulds spacing, the second nitrogen spring 2-20 being arranged in the second lower mold realize matched moulds buffering.
Described second upper mold includes the second upper mounting plate 2-23, the second upper mold foot 2-11, the second cope match-plate pattern 2-2 and the second die 2-10 the most successively, for the relation that is connected between four;Described second die 2-10 is provided with shaping die cavity, has four pilot holes extending vertically through whole second die 2-10 in described die cavity, is all sliding combined with a second ejector pin 2-19 in each pilot hole;Described second ejector pin 2-19 upper end is pressed with the second spring 2-22 to provide the ejecting force of the second ejector pin 2-19.After second ejector pin 2-19 can prevent drawing from completing, workpiece is stayed in the die cavity of the second die 2-10.
Described second lower mold includes the second punch 2-9, the second lower bolster 2-3, the second lower bolster 2-1, the second lower mold foot 2-12 and the second lower installation board 2-24 the most successively, for the relation that is connected between four;The upper end of described second punch 2-9 is the profile agreed with the second die 2-10 upper impression, and is cased with the second holding pad 2-6 about;For being slidably connected between described second holding pad 2-6 and the second punch 2-9, second holding pad 2-6 drives relative to the second push rod 2-16 by being arranged on the second holding pad 2-6 lower end that slides up and down of the second punch 2-9, guided by the second guide pad 2-5 being arranged on the second lower bolster 2-1, and limited stroke by the second discharging screw 2-13.Second holding pad 2-6 upper surface is provided with the second limit for height block 2-18, it is ensured that punch-die spacing during matched moulds.
The tablet got off under described blanking die position on the second holding pad 2-11 is by circle the second alignment pin 2-17 location being arranged on the second holding pad 2-11, and each second alignment pin 2-17 is all tangent with tablet.
Oil groove is set on the second lower installation board 2-24, collects the drawing oil in production process, keep workshop cleaning.
Accompanying drawing 20 is the front view of sizing die, and accompanying drawing 21 is the top view of sizing die lower mold, and accompanying drawing 22 is the top view of sizing die upper mold, and accompanying drawing 23 is the A-A sectional view of accompanying drawing 21.In figure, the title of each label institute finger is as follows:
3-1 the 3rd cope match-plate pattern;3-2 the 3rd lower bolster;3-3 the 3rd upper padding plate;3-4 the 3rd lower mold foot;3-5 the 3rd discharging screw;3-6 the 3rd lower bolster;3-7 the 3rd bottom plate;3-8 the 3rd holding pad;3-9 the 3rd die;3-10 the 3rd punch;3-11 the 3rd nitrogen spring;3-12 the 3rd guide pad;3-13 the 3rd rolls guiding;3-14 the 3rd limited post;3-15 the 3rd push rod;3-16 the 3rd ejector pin;3-17 the 3rd isometry block;3-18 the 3rd alignment pin;3-19 the 3rd upper mounting plate;3-20 the 3rd lower installation board;3-21 the 3rd Rectangular Spring.
Described sizing die includes the 3rd upper mold and the 3rd lower mold; described 3rd upper mold is rolled guiding 3-13 guiding with the 3rd lower mold by the 3rd and carries out being translated apart mould and translation matched moulds; and by being arranged on the 3rd upper mold and the 3rd limited post 3-14 in the 3rd lower mold, to realize matched moulds spacing, is realized matched moulds buffering by being arranged on the 3rd upper mold with the 3rd nitrogen spring 3-11 in the 3rd lower mold.
Described 3rd upper mold includes the 3rd upper mounting plate 3-19, the 3rd upper padding plate 3-3, the 3rd cope match-plate pattern 3-1 and the 3rd die 3-9 the most successively, for the relation that is connected between four.Described 3rd die 3-9 lower end is milled with shaping die cavity, the pilot hole of at least one the most through 3rd die 3-9 is had in integer die cavity, the 3rd ejector pin 3-16 all it is sliding combined with in each described pilot hole, described 3rd ejector pin 3-16 upper end is provided with the 3rd Rectangular Spring 3-21 and helps the 3rd ejector pin 3-16 to reset after die sinking, thus orthopedic workpiece is ejected described 3rd die 3-9, prevent workpiece from staying in the shaping die cavity of the 3rd die 3-9.
Described 3rd lower mold includes the 3rd punch 3-10, the 3rd bottom plate 3-7, the 3rd lower bolster 3-6, the 3rd lower bolster 3-2, the 3rd lower mold foot 3-4 and the 3rd lower installation board 3-20 the most successively, for the relation that is connected between six;The shaping profile that described 3rd punch 3-10 upper end is shape agrees with the shaping die cavity of the 3rd die 3-9;It is cased with the 3rd holding pad 3-8 around 3rd punch 3-10, described 3rd holding pad 3-8 can slide up and down relative to the 3rd punch 3-10, it slides and is driven by the 3rd push rod 3-15 of end placed under, limited stroke by the 3rd discharging screw 3-5 being fixed on its lower end, and guided by the 3rd guide pad 3-12 being arranged on the 3rd lower bolster 3-2.Punch-die spacing when being provided with the 3rd isometry block 3-17 for ensureing matched moulds on the 3rd holding pad 3-8.
On described 3rd holding pad 3-8, plane is provided with circle a 3rd alignment pin 3-18 for the workpiece after shaping is carried out initial alignment so that artificial loading place convenient.During matched moulds, workpiece is automatic adjusting position during matched moulds, and during matched moulds, workpiece is positioned by profile.
Accompanying drawing 24 is to cut osculum end to hold concurrently the top view of side-cutting mould lower mold, accompanying drawing 25 is to cut osculum end to hold concurrently the top view of side-cutting mould upper mold, accompanying drawing 26 is the A-A sectional view of accompanying drawing 24, accompanying drawing 27 is the B-B sectional view of accompanying drawing 24, accompanying drawing 28 is the C-C sectional view of accompanying drawing 24, accompanying drawing 29 is the D-D sectional view of accompanying drawing 24, accompanying drawing 30 is the partial view that first half-shell 01 cuts small end assembly, accompanying drawing 31 is the E-E sectional view of accompanying drawing 24, accompanying drawing 32 is the partial view that the second half-shell 02 cuts small end assembly, and accompanying drawing 33 is the F-F sectional view of accompanying drawing 24.In figure, the title of each label institute finger is as follows:
4-1 the 4th lower bolster;4-2 the 4th cope match-plate pattern;4-3 the 4th lower mold foot;4-4 the 4th discharging screw;4-5 the 4th nitrogen spring A;4-6 the 4th upper mold foot;4-7 the 4th lower cushion block;4-8 the 4th rolls guiding;4-9 the 4th nitrogen spring B;4-10 the 4th bottom plate;4-11 the 4th punch fixing plate A;4-12 the 4th drift backing plate A;4-13 the 4th punch fixing plate B;4-14 the 4th side abnormal-shaped punch A;4-15 the 4th side abnormal-shaped punch B;4-16 four side insert A;4-17 the 4th side abnormity insert C;4-18 the 4th side abnormity insert D;4-19 the 4th side abnormity insert A;4-20 the 4th side abnormity insert B;The 4th time jacking block A of 4-21;The 4th time jacking block B of 4-22;The 4th time jacking block C of 4-23;4-24 the 4th lower cushion block A;4-25 the 4th lower cushion block B;The 4th time block of 4-26;The 4th time jacking block D of 4-27;Guide pad on 4-28 the 4th;Holding pad on 4-29 the 4th;Inserted block backing plate on 4-30 the 4th;4-31 the 4th cuts off fixed block A;4-32 the 4th cuts off fixed block B;4-33 the 4th cuts off drift A;4-34 the 4th limited post;4-35 the 4th lower cushion block;4-36 the 4th lower push rod;4-37 the 4th upper ejector pin;4-38 the 4th wedge A;4-39 the 4th upper mounting plate;4-40 the 4th lower installation board;The 4th time holding pad of 4-41;4-42 the 4th wedge B;4-43 the 4th side abnormal-shaped punch C;4-44 the 4th side abnormal-shaped punch D;4-45 the 4th cuts off drift B;4-46 four side insert B.
Described osculum end side-cutting mould of holding concurrently of cutting includes the 4th upper mold and the 4th lower mold, described 4th upper mold and the 4th lower mold guide 4-8 by the 4th rolling and guide and carry out translating matched moulds and die sinking, and to carry out matched moulds spacing by being arranged on the 4th upper mold and the 4th limited post 4-34 in the 4th lower mold.
Described 4th upper mold includes holding pad 4-29 on the 4th upper mounting plate 4-39, the 4th upper mold foot 4-6, the 4th cope match-plate pattern 4-2 and the 4th the most successively, for the relation that is connected between former three, on described 4th, holding pad 4-29 can be relative to described 4th cope match-plate pattern 4-2 upper and lower translation, its translation is guided by the 4th discharging screw 4-4 being placed in holding pad 4-29 upper end on the 4th, and is provided reset force by the 4th nitrogen spring A4-5.On 4th, holding pad 4-29 lower end is milled with positioning chamber.
Described 4th lower mold includes the 4th time holding pad 4-41, the 4th lower bolster 4-1, the 4th lower mold foot 4-3 and the 4th lower installation board 4-40 the most successively, for the relation that is connected between four.The upper end of described 4th time holding pad 4-41 is milled with locating surface, coordinates with the positioning chamber on holding pad 4-29 on the 4th and positions workpiece.Three through holes extended vertically through are had on described 4th time holding pad 4-41, the 4th time jacking block A4-21, the 4th time jacking block B4-22 and the 4th time jacking block C4-23 it is sliding combined with respectively in three through holes, each jacking block lower end is equipped with a 4th nitrogen spring B4-9 and provides ejecting force, so that workpiece to be lifted off the locating surface of the 4th time holding pad 4-41.
Be also equipped with two group of the 4th wedge A4-38, two group of the 4th wedge B4-42 between described 4th cope match-plate pattern 4-2 and the 4th lower bolster 4-1, first half-shell 01 cuts small end assembly and the second half-shell 02 cuts small end assembly.
It is separately installed with the 4th side abnormal-shaped punch A4-14 and the 4th side abnormal-shaped punch B4-15 on two group of the 4th wedge A4-38, it is respectively used at the both sides of the edge of first half-shell 01 and the big end junction of the second half-shell 02 cut, wherein the 4th side abnormal-shaped punch A4-14 is for cutting the big outside holding junction, and the 4th side abnormal-shaped punch B4-15 is for cutting the big inner side holding junction.Described 4th time holding pad 4-41 is provided with the 4th side abnormity insert A4-19 and the 4th side abnormity insert B4-20, is respectively intended to cooperate with the 4th side abnormal-shaped punch A4-14 and the 4th side abnormal-shaped punch B4-15 and carries out side and cut.Equipped with the 4th time block 4-26 in 4th side abnormity insert A4-19 and the 4th side abnormity insert B4-20, such side is cut waste material and can smooth and easy be fallen.
It is separately installed with the 4th side abnormal-shaped punch C4-43 and the 4th side abnormal-shaped punch D4-44 on two group of the 4th wedge B4-42, it is respectively used to cut first half-shell 01 excurvation edge middle profile line and the second half-shell 02 excurvation edge middle profile line, described 4th time holding pad 4-41 is provided with the 4th side abnormity insert C4-17 and the 4th side abnormity insert D4-18, is respectively intended to cooperate with the 4th side abnormal-shaped punch C4-43 and the 4th side abnormal-shaped punch D4-44 and carries out side and cut.
Described first half-shell 01 is cut small end assembly and is included the 4th cut-out fixed block A4-31, the 4th cut-out drift A4-33 and four side insert A4-16,4th cuts off drift A4-33 is connected on the 4th cope match-plate pattern 4-2 by the 4th cut-out fixed block A4-31, and four side insert A4-16 is connected on the 4th time holding pad 4-41.Described 4th edge of a knife cutting off drift A4-33 is U-shaped.
Described second half-shell 02 is cut small end assembly and is included the 4th cut-out fixed block B4-32, the 4th cut-out drift B4-45 and four side insert B4-46,4th cuts off drift B4-45 is connected on the 4th cope match-plate pattern 4-2 by the 4th cut-out fixed block B4-32, and four side insert B4-46 is connected on the 4th time holding pad 4-41.Described 4th edge of a knife cutting off drift B4-45 is U-shaped.
Accompanying drawing 34 is the front view of perforating die, and accompanying drawing 35 is the top view of perforating die lower mold, and accompanying drawing 36 is the top view of perforating die upper mold.In figure, the title of each label institute finger is as follows:
5-1 the 5th lower installation board;5-2 the 5th lower mold foot;5-3 the 5th lower bolster;5-4 the 5th lower bolster;5-5 the 5th stripper;5-6 the 5th die cushion block;5-7 the 5th die;5-8 the 5th guide pad A;5-9 the 5th guide pad B;5-10 the 5th guide pin bushing backing plate;5-11 the 5th guide pin bushing fixed plate;5-12 the 5th upper mounted plate;5-13 the 5th upper mold foot;5-14 the 5th cope match-plate pattern;5-15 the 5th upper padding plate;5-16 the 5th upper mounted plate;Holding pad on 5-17 the 5th;5-18 the 5th drift;5-19 the 5th limited post;5-20 the 5th rolls guiding;5-21 the 5th discharging screw A;5-22 the 5th discharging screw B;5-23 the 5th Rectangular Spring;5-24 the 5th nitrogen spring.
Described perforating die includes the 5th upper mold and the 5th lower mold, guide 5-20 by the 5th rolling between described 5th upper mold and the 5th lower mold to guide and carry out being translated apart mould and translation matched moulds, and to realize matched moulds spacing by being fixed on the 5th upper mold and the 5th limited post 5-19 in the 5th lower mold.
Described 5th upper mold includes the 5th upper mounted plate 5-12 the most successively, 5th upper mold foot 5-13, 5th cope match-plate pattern 5-14, 5th upper padding plate 5-15, holding pad 5-17 on 5th upper mounted plate 5-16 and the 5th, for the relation that is connected between first five person, on described 5th, holding pad 5-17 lower end is the locating mould cavity agreed with the workpiece outer shape after cutting osculum end/side and cutting process, and holding pad 5-17 needs the position of punching to be provided with the 5th drift 5-18 corresponding to workpiece on the 5th, 5th drift 5-18 is fixed on the 5th upper mounted plate 5-16, and for being slidably connected between holding pad 5-17 on the 5th, glide direction is vertical direction.On described 5th, holding pad 5-17 can be relative to the 5th upper mounted plate 5-16 upper and lower translation, and it is translated across the 5th discharging screw A5-21 and guides and limit stroke, and is held the 5th Rectangular Spring 5-23 being in compressive state to make it reset by being disposed thereon.
Described 5th lower mold includes the 5th stripper 5-5, the 5th lower bolster 5-4, the 5th lower bolster 5-3, the 5th lower mold foot 5-2 and the 5th lower installation board 5-1 the most successively, for the relation that is connected between rear four, described 5th stripper 5-5 can be relative to described 5th lower bolster 5-4 upper and lower translation, it is translated across the 5th guide pad A5-8 and the 5th guide pad B5-9 guiding being arranged on its both sides, limited vertical stroke by the 5th discharging screw B5-22 being fixed on its lower end, and made it reset after die sinking by the 5th nitrogen spring 5-24 being arranged on its lower end.5th stripper 5-5 upper end is the location profile agreed with workpiece inboard shape after cutting osculum end/side and cutting process, and is the form of mold insert corresponding to needing the position of punching to be provided with the 5th die 5-7, the 5th die 5-7, easy to process and be convenient for changing.
Accompanying drawing 37 is the front view of side-cutting mould, and accompanying drawing 38 is the top view of side-cutting mould lower mold, and accompanying drawing 39 is the top view of side-cutting mould upper mold, and accompanying drawing 40 is the left view of side-cutting mould.In figure, the title of each label institute finger is as follows:
6-1 the 6th cope match-plate pattern;6-2 the 6th lower bolster;6-3 the 6th lower mold foot;6-4 the 6th upper mold foot;6-5 the 6th guide pin bushing backing plate;6-6 the 6th guide pin bushing fixed plate;6-7 the 6th holding pad;6-8 the 6th wedge upper padding plate A;6-9 the 6th wedge upper padding plate B;6-10 the 6th wedge lower bolster;6-11 the 6th lower bolster;The 6th time edge of a knife of 6-12;6-13 the 6th side blow head A;6-14 the 6th side blow head B;6-15 the 6th side blow head C;6-16 the 6th side blow head D;The 6th time jacking block A of 6-17;The 6th time jacking block B of 6-18;The 6th time jacking block C of 6-19;6-20 the 6th limited post;6-21 the 6th nitrogen spring cushion block A;6-22 the 6th push rod;6-23 the 6th upper mounting plate;6-24 the 6th lower installation board;6-25 the 6th rolls guiding;6-26 the 6th nitrogen spring A;6-27 the 6th nitrogen spring B;6-28 the 6th discharging screw;6-29 the 6th underneath type wedge A;6-30 the 6th underneath type wedge B;6-31 the 6th bottom plate.
Described side-cutting mould includes the 6th upper mold and the 6th lower mold, and described 6th upper mold and the 6th lower mold guide 6-25 by the 6th rolling and realize translation die sinking and translation matched moulds, and to realize matched moulds spacing by being arranged on the 6th upper mold and the 6th limited post 6-20 in the 6th lower mold.
Described 6th upper mold includes the 6th upper mounting plate 6-23, the 6th upper mold foot 6-4, the 6th cope match-plate pattern 6-1 and the 6th holding pad 6-7 the most successively, for the relation that is connected between former three, described 6th holding pad 6-7 can be relative to the 6th cope match-plate pattern 6-1 upper and lower translation, its translation is guided by the 6th discharging screw 6-28 of end mounted thereto, and is provided reset strength by the 6th nitrogen spring A6-26 being located between its upper end and the 6th upper mounting plate 6-23.The lower end of the 6th holding pad 6-7 is the depression die cavity for profile location.
Described 6th lower mold includes the 6th bottom plate 6-31, the 6th lower bolster 6-11, the 6th lower bolster 6-2, the 6th lower mold foot 6-3 and the 6th lower installation board 6-24 the most successively, for the relation that is connected between five, the upper end of described 6th bottom plate 6-31 is the protruding profile for profile location.6th bottom plate 6-31 has three through holes extended vertically through, an ejection piece it is sliding combined with respectively in through hole, being the 6th time jacking block A6-17, the 6th time jacking block C of the 6th time jacking block B6-18 and 6-19 respectively, three jacking block lower ends are provided with the 6th nitrogen spring B6-27 for providing ejecting force so that ensureing de-material after die sinking.
It is additionally provided with two group of the 6th underneath type wedge A6-29 and two group of the 6th underneath type wedge B6-30 between the 6th cope match-plate pattern and the 6th lower bolster.It is separately installed with the 6th side blow head C6-15 and the 6th side blow head D6-16 on two group of the 6th underneath type wedge A6-29, is respectively used to cut out first half-shell 01 excurvation contour line at small end and second half-shell 02 excurvation contour line at small end.It is separately installed with the 6th side blow head A6-13 and the 6th side blow head B6-14 on two group of the 6th underneath type wedge B6-30, is respectively used to cut out contour line and the excurvation contour line at big end of crook in first half-shell 01 and the second half-shell 02.
Accompanying drawing 41 is the front view cutting mould, and accompanying drawing 42 is the top view cutting mould lower mold, and accompanying drawing 43 is the top view cutting mould upper mold.In figure, the title of each label institute finger is as follows:
7-1 the 7th lower installation board;7-2 the 7th lower mold foot;7-3 the 7th lower bolster;7-4 the 7th lower bolster;7-5 the 7th cushion block;7-6 the 7th die fixed block;7-7 the 7th unloading block;7-8 the 7th die;7-9 the 7th block;7-10 the 7th guide pin bushing fixed block;7-11 the 7th upper mounting plate;7-12 the 7th upper mold foot;7-13 the 7th cope match-plate pattern;7-14 the 7th upper padding plate;7-15 the 7th upper mounted plate;Holding pad on 7-16 the 7th;7-17 the 7th drift;7-18 the 7th limited post;7-19 the 7th rolls guiding;7-20 the 7th guide pad;7-21 the 7th discharging screw A;7-22 the 7th discharging screw B;7-23 the 7th Rectangular Spring;7-24 the 7th nitrogen spring.
Described incision mould includes the 7th upper mold and the 7th lower mold, guide 7-19 by the 7th rolling between described 7th upper mold and the 7th lower mold to guide and carry out upper and lower translation matched moulds and die sinking, and to carry out matched moulds spacing by being fixed on the 7th upper mold and the 7th limited post 7-18 in the 7th lower mold.
Described 7th upper mold includes holding pad 7-16 on the 7th upper mounting plate 7-11, the 7th upper mold foot 7-12, the 7th cope match-plate pattern 7-13, the 7th upper padding plate 7-14, the 7th upper mounted plate 7-15 and the 7th the most successively, for the relation that is connected between first five person.On described 7th, holding pad 7-16 can be relative to the 7th upper mounted plate 7-15 upper and lower translation, and its translational motion is guided by the 7th discharging screw A7-21 and provided reset force by the 7th Rectangular Spring 7-23.On seven, holding pad 7-16 lower end is milled with workpiece locating mould cavity.Need the position cut that the 7th drift 7-17 is installed corresponding to workpiece on described 7th upper mounted plate 7-15, have the tool bore of walking of the 7th drift 7-17 accordingly on the 7th on holding pad 7-16, walk tool bore and extend vertically through holding pad 7-16 on the 7th.
Described 7th lower mold includes the 7th die 7-8, the 7th die fixed block 7-6, the 7th lower bolster 7-4, the 7th lower bolster 7-3, the 7th lower mold foot 7-2 and the 7th lower installation board 7-1 the most successively, for the relation that is connected between six;Described 7th die 7-8 both sides are respectively placed with the 7th unloading block 7-7,7th unloading block 7-7 can be relative to the 7th die 7-8 upper and lower translation, its translation is guided by the 7th guide pad 7-20, spacing by the 7th discharging screw B7-22, and provided reset force by the 7th nitrogen spring 7-24 being arranged on the 7th unloading block 7-7 lower end.Each 7th unloading block 7-7 upper end is all milled with location profile.After workpiece is placed on stripper, corresponding to being respectively arranged with a 7th block 7-9 on the position incision mould of first half-shell 01 and the second half-shell 02 osculum end, two the 7th block 7-9 are respectively arranged with a side and stick together with the osculum end of first half-shell 01 and the osculum end of the second half-shell 02 respectively, two the 7th block 7-9 are separately mounted on two the 7th cushion block 7-5, and the 7th cushion block 7-5 fixedly mounts relative to the 7th die 7-8.7th die 7-8 uses mold insert, to facilitate processing and to change conveniently.
The above is only preferred implementation of the present utility model; it is noted that, for those skilled in the art; on the premise of without departing from this utility model principle, it is also possible to make some improvements and modifications, these improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (8)
1. the processing of a special pipe special product line, it is characterized in that: be provided with seven stations, seven stations are sequentially provided with blanking die, finishing die, sizing die in order, cut osculum end and hold concurrently side-cutting mould, perforating die, side-cutting mould and cut mould, carry out continuing processing in rear mold based on the workpiece machined in front mold.
The processing special product line of a kind of special pipe the most according to claim 1, it is characterized in that: described blanking die includes the first upper mold, the first lower mold and guide assembly, described first upper mold can roll under the guiding guided relative to described first lower mold upper and lower translation first;Described first upper mold includes the first cope match-plate pattern and the first punch, described first lower mold includes the first die and the first lower bolster, the vertical view profile of described first punch lower end is fan-shaped conchoidal, and described first die has, corresponding to immediately below described first punch, the fan-shaped conchoidal through hole extended vertically through;Described guide assembly is arranged in the first lower mold, limits the direction of feed of banded blank plate to be cut.
The processing special product line of a kind of special pipe the most according to claim 1, it is characterised in that: described finishing die is made up of with the second lower mold the second upper mold, and described second upper mold rolls guiding with the second lower mold by second and realizes upper and lower translation folding mould;Described second upper mold includes that the second die, the lower end of the second die are milled with shaping die cavity, and forming intracavity has at least one pilot hole vertically running through the second die, is all sliding combined with second ejector pin in each pilot hole;Described second ejector pin upper end is pressed with the second spring to provide ejecting force;Described second lower mold includes the second punch, the second holding pad and the second guide pad, described second punch upper end is for shaping profile, described second holding pad is enclosed within around the second punch and can slide up and down relative to the second punch, and it slides by the second top rod driving being arranged on the second holding pad lower end;Described second guide pad is fixed relative to the second punch, and described second holding pad both sides have draw-in groove, and each draw-in groove is slidably matched with second guide pad respectively;Being provided with at least one second limit for height block on described second holding pad upper surface, the second limit for height block upper end is higher than its upper surface;On second holding pad upper surface, the shaping profile around the second punch is provided with circle second alignment pin, and each second alignment pin is all tangent with the edge of the tablet to be formed being placed on the second holding pad.
The processing special product line of a kind of special pipe the most according to claim 1, it is characterised in that: described sizing die is made up of with the 3rd lower mold the 3rd upper mold, and described 3rd upper mold rolls guiding with the 3rd lower mold by the 3rd and realizes upper and lower translation folding mould;3rd upper mold includes the 3rd die, described 3rd die lower end is milled with shaping die cavity, having the pilot hole of at least one the most through 3rd die in shaping die cavity, be all sliding combined with the 3rd ejector pin in each pilot hole, described 3rd ejector pin upper end is provided with the 3rd Rectangular Spring for providing ejecting force;Described 3rd lower mold includes the 3rd punch, the 3rd holding pad and the 3rd guide pad, described 3rd punch upper end is shaping profile, being cased with the 3rd holding pad around 3rd punch, described 3rd holding pad can slide up and down relative to the 3rd punch, and it slides by the 3rd top rod driving of end placed under;Described 3rd guide pad is fixed relative to the 3rd punch, and the 3rd holding pad both sides have notch, and each notch is all slidably matched with the 3rd guide pad;Described 3rd holding pad upper surface is provided with multiple 3rd isometry block, and the upper end of the 3rd isometry block is higher than the upper surface of the 3rd holding pad;On 3rd holding pad upper surface, shaping profile around the 3rd punch is provided with circle the 3rd alignment pin for the workpiece after shaping is carried out pre-determined bit, and the workpiece after shaping during matched moulds is positioned by profile.
The processing special product line of a kind of special pipe the most according to claim 1, it is characterised in that cutting osculum end side-cutting mould of holding concurrently described in: and include the 4th upper mold and the 4th lower mold, described 4th upper mold can roll relative 4th lower mold upper and lower translation under the guiding guided the 4th;Described 4th upper mold includes holding pad on the 4th cope match-plate pattern and the 4th, and on the described 4th, holding pad can be relative to the 4th cope match-plate pattern upper and lower translation, and its translation has the most spacing;On 4th, holding pad lower end is milled with positioning chamber, and upper end is provided with the 4th nitrogen spring A being in compressive state;Described 4th lower mold includes the 4th time holding pad and the 4th lower bolster, is relatively fixed between the two, and the upper end of the 4th time holding pad is milled with locating surface;Be provided with two group of the 4th wedge A, two group of the 4th wedge B around described 4th time holding pad between described 4th cope match-plate pattern and the 4th lower bolster, first half-shell cuts osculum end assembly and the second half-shell cuts osculum end assembly;It is separately installed with the 4th side abnormal-shaped punch A and the 4th side abnormal-shaped punch B on two group of the 4th wedge A, it is respectively used to two lateral incisions of the first half-shell on workpiece Yu the second half-shell big end junction, it is separately installed with the 4th side abnormal-shaped punch C and the 4th side abnormal-shaped punch D on two group of the 4th wedge B, is respectively used to excise the mid portion of the excurvation side corresponding to the second half-shell part on the mid portion of the excurvation side corresponding to first half-shell part on workpiece and workpiece;Described first half-shell is cut the 4th cut-out drift A that osculum end assembly includes being fixed on the 4th cope match-plate pattern and is arranged on four side insert A on the 4th time holding pad;Described second half-shell is cut the 4th cut-out drift B that osculum end assembly includes being fixed on the 4th cope match-plate pattern and is arranged on four side insert B on the 4th time holding pad.
The processing special product line of a kind of special pipe the most according to claim 1, it is characterised in that: described perforating die is made up of with the 5th lower mold the 5th upper mold;Described 5th upper mold rolls guiding with the 5th lower mold by the 5th and realizes upper and lower translation folding mould;Described 5th upper mold includes holding pad on the 5th upper mounted plate and the 5th, on described 5th, the lower end of holding pad is milled with location profile, on 5th, holding pad can be relative to the 5th upper mounted plate upper and lower translation, and holding pad needs the position of punching to be provided with the 5th drift corresponding to workpiece on the 5th, 5th drift is fixed on the 5th upper mounted plate, and on the 5th between holding pad for being slidably connected;Described 5th lower mold includes the 5th stripper, the 5th guide pad A, the 5th guide pad B and the 5th lower bolster, described 5th guide pad A and the 5th guide pad B fixes relative to the 5th lower bolster, the both sides of the 5th stripper have draw-in groove, two side bayonet slots are slidably matched with the 5th guide pad A and the 5th guide pad B respectively, and the 5th stripper lower end is provided with the 5th nitrogen spring;5th stripper upper end is location profile, and the corresponding described 5th drift location directly below in location type face is provided with vertical through-via, is sliding combined with the 5th die in described vertical through-via, and the 5th die is fixed relative to the 5th lower bolster.
The processing special product line of a kind of special pipe the most according to claim 1, it is characterised in that: described side-cutting mould is made up of with the 6th lower mold the 6th upper mold, and the 6th upper mold rolls guiding with the 6th lower mold by the 6th and realizes upper and lower translation folding mould;Described 6th upper mold includes that the 6th cope match-plate pattern and the 6th holding pad, described 6th holding pad lower end are milled with the depression die cavity for location, and the 6th holding pad can be relative to the 6th cope match-plate pattern upper and lower translation, and its upper end is provided with the 6th nitrogen spring A;Described 6th lower mold includes the 6th bottom plate and the 6th lower bolster, fix relative to position between the two, the upper end of described 6th bottom plate is the protruding profile for profile location, at least one through hole extended vertically through is had in protruding profile, all being sliding combined with an ejection piece in each through hole, each ejection piece lower end is provided with the 6th nitrogen spring B for providing ejecting force;
It is additionally provided with two group of the 6th underneath type wedge A and two group of the 6th underneath type wedge B between the 6th cope match-plate pattern and the 6th lower bolster;It is separately installed with the 6th side blow head C and the 6th side blow head D on two group of the 6th underneath type wedge A, is respectively used to cut out first half-shell excurvation contour line at small end and second half-shell excurvation contour line at small end;It is separately installed with the 6th side blow head A and the 6th side blow head B on two group of the 6th underneath type wedge B, is respectively used to cut out first half-shell and the contour line of crook in the second half-shell and excurvation contour line at big end.
The processing special product line of a kind of special pipe the most according to claim 1, it is characterised in that: described incision mould is made up of with the 7th lower mold the 7th upper mold, and the 7th upper mold rolls guiding with the 7th lower mold by the 7th and realizes upper and lower translation folding mould;7th upper mold includes holding pad on the 7th cope match-plate pattern, the 7th drift and the 7th, and on the described 7th, holding pad can be relative to the 7th cope match-plate pattern upper and lower translation, and its lower end is milled with the die cavity for location, and its upper end is provided with the 7th Rectangular Spring;Described 7th drift is fixed relative to the 7th cope match-plate pattern, and on the 7th, holding pad has a tool bore of walking extended vertically through, and the 7th drift and walking is slidably matched between tool bore;
Described 7th lower mold includes the 7th die, the 7th die fixed block and the 7th lower bolster from top to bottom, it is relatively fixed between three, described 7th die both sides are respectively placed with the 7th unloading block, 7th unloading block can relative to the 7th die upper and lower translation, the upper end of each 7th unloading block be for location profile and lower end be provided with for reset the 7th nitrogen spring;Being mounted on the 7th block in each described 7th unloading block, under duty, two the 7th blocks are respectively arranged with a side and stick together with the osculum end of first half-shell and the osculum end of the second half-shell respectively.
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| CN201620208553.0U CN205629092U (en) | 2016-03-17 | 2016-03-17 | Special line of producing of processing of special pipe |
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| CN201620208553.0U CN205629092U (en) | 2016-03-17 | 2016-03-17 | Special line of producing of processing of special pipe |
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| CN205629092U true CN205629092U (en) | 2016-10-12 |
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| CN106955925A (en) * | 2016-12-16 | 2017-07-18 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | A kind of turn-cutting die |
| CN107952877A (en) * | 2017-10-19 | 2018-04-24 | 宁波涵盛智能科技有限公司 | A kind of continuous stamping die and process for stamping of optical fiber crimping set |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106955925A (en) * | 2016-12-16 | 2017-07-18 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | A kind of turn-cutting die |
| CN107952877A (en) * | 2017-10-19 | 2018-04-24 | 宁波涵盛智能科技有限公司 | A kind of continuous stamping die and process for stamping of optical fiber crimping set |
| CN108067542A (en) * | 2017-12-15 | 2018-05-25 | 无锡曙光模具有限公司 | A kind of automobile air outlet end cone processing method of casing and its machining production line |
| CN108296347A (en) * | 2017-12-15 | 2018-07-20 | 无锡曙光模具有限公司 | A kind of automotive air intake end cone shell and its processing method |
| CN108067542B (en) * | 2017-12-15 | 2023-06-16 | 无锡曙光模具有限公司 | Machining method and machining production line for automobile air outlet end cone shell |
| CN108296347B (en) * | 2017-12-15 | 2024-04-26 | 无锡曙光模具有限公司 | Automobile air intake end cone housing and processing method thereof |
| CN108097784A (en) * | 2017-12-18 | 2018-06-01 | 无锡曙光模具有限公司 | A kind of continuous blanking mold of housing component |
| CN108097784B (en) * | 2017-12-18 | 2024-03-29 | 无锡曙光模具有限公司 | Continuous blanking die for shell parts |
| CN109290431A (en) * | 2018-09-19 | 2019-02-01 | 无锡研中科技有限公司 | A kind of punching mode structure for wheel cover |
| CN109290431B (en) * | 2018-09-19 | 2024-03-12 | 无锡研中科技有限公司 | Punching die structure for wheel cover |
| CN112264522A (en) * | 2020-10-09 | 2021-01-26 | 广东铭利达科技有限公司 | Automatic part taking and leftover material collecting integrated device for continuous die stamping working section |
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