CN205611665U - Green tea rotary drum removing green machine - Google Patents

Green tea rotary drum removing green machine Download PDF

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Publication number
CN205611665U
CN205611665U CN201620196111.9U CN201620196111U CN205611665U CN 205611665 U CN205611665 U CN 205611665U CN 201620196111 U CN201620196111 U CN 201620196111U CN 205611665 U CN205611665 U CN 205611665U
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frame
drum
tea
cylinder
green tea
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CN201620196111.9U
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许红飞
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SHANYANG COUNTY JINQIAO TEA INDUSTRY Co Ltd
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SHANYANG COUNTY JINQIAO TEA INDUSTRY Co Ltd
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Abstract

本实用新型公开了一种绿茶滚筒杀青机,包括机架以及固定在机架上的筒架,筒架的前后两端分别设置有进茶斗和摆动式出茶斗,筒架内设置有滚筒,滚筒上设置有传动轴,传动轴上依次连接传动机构和电机,所述的传动机构上安装有弯臂手摇柄,滚筒的内壁均匀分布有螺旋状的导叶筋,筒架内设有位于滚筒下方前后侧的电热管,滚筒外壁面设置有导热油层,所述的导热油层内填充有导热油,导热油层通过导管连接有循环泵,所述的机架上还设有位于筒架下方的排湿风机,排湿风机通过导风管与滚筒连通,所述的滚筒侧壁设置有排气孔,所述的机架上还设有位于出茶斗下方的扬叶器;本机器工作时,茶叶受双重加热方式作用,受热均匀,杀青效果较好。

The utility model discloses a green tea roller degreening machine, which comprises a frame and a barrel frame fixed on the frame. The front and rear ends of the barrel frame are respectively provided with a tea inlet bucket and a swing type tea outlet bucket, and a roller is arranged in the barrel frame. , the drum is provided with a transmission shaft, which is connected to the transmission mechanism and the motor in turn, the transmission mechanism is equipped with a curved arm handle, the inner wall of the drum is evenly distributed with spiral guide vane ribs, and the cylinder frame is equipped with The electric heating tubes located on the front and rear sides of the drum, the outer wall of the drum is provided with a heat transfer oil layer, the heat transfer oil layer is filled with heat transfer oil, the heat transfer oil layer is connected to a circulation pump through a conduit, and the rack is also equipped with a The humidity exhaust fan is connected with the drum through the air duct, the side wall of the drum is provided with exhaust holes, and the frame is also equipped with a leaf lifter located under the tea bucket; the machine works At the same time, the tea leaves are subjected to double heating methods, and the heat is evenly heated, and the greening effect is better.

Description

一种绿茶滚筒杀青机 A kind of green tea drum fixing machine

技术领域 technical field

本实用新型属于茶叶加工机械领域,尤其是一种适用于名优高档绿茶的滚筒式杀青机。 The utility model belongs to the field of tea processing machinery, in particular to a drum-type degreening machine suitable for famous and high-grade green tea.

背景技术 Background technique

众所周知,杀青是绿茶制作的第一道工序,其目的是通过加热破坏鲜叶内酶的活性,保持茶叶翠绿的特色。 As we all know, fixing is the first process of green tea production. Its purpose is to destroy the activity of enzymes in fresh leaves by heating, so as to maintain the emerald green characteristics of tea leaves.

目前的杀青机以滚筒式杀青机最为普遍,但是现有滚筒式杀青机,由于实际的热源与所需热能的鲜叶都有一段较长的距离,往往热量损失比较大,热能的使用效率大大降低,导致杀青不均匀,制成茶叶香气低,不能完全适应名优绿茶的杀青。 At present, the drum-type de-greening machine is the most common, but the existing drum-type de-greening machine has a long distance between the actual heat source and the fresh leaves that require heat energy, so the heat loss is often relatively large, and the use efficiency of heat energy is greatly improved. Reduced, resulting in uneven finishing, low aroma of the finished tea, not fully suitable for the finishing of famous green tea.

实用新型内容 Utility model content

本实用新型的目的是提供一种受热均匀、茶叶不易闷黄、不会产生水闷气,制成的绿茶色泽翠绿、香气清高的滚筒杀青机。 The purpose of the utility model is to provide a roller degreening machine that is evenly heated, the tea leaves are not easy to be stuffy, and the water is not stuffy, and the green tea produced is emerald green in color and high in aroma.

本实用新型解决其技术问题所采用的技术方案是:一种绿茶滚筒杀青机,包括机架以及固定在机架上的筒架,筒架的前后两端分别设置有进茶斗和摆动式出茶斗,筒架内设置有滚筒,滚筒上设置有传动轴,传动轴上依次连接传动机构和电机,所述的传动机构上安装有弯臂手摇柄,滚筒的内壁均匀分布有螺旋状的导叶筋,筒架内设有位于滚筒下方前后侧的电热管,滚筒外壁面设置有导热油层,所述的导热油层内填充有导热油,导热油层通过导管连接有循环泵,所述的机架上还设有位于筒架下方的排湿风机,排湿风机通过导风管与滚筒连通,所述的滚筒侧壁设置有排气孔,所述的机架上还设有位于出茶斗下方的扬叶器。 The technical solution adopted by the utility model to solve the technical problem is: a green tea roller degreening machine, including a frame and a barrel frame fixed on the frame, and the front and rear ends of the barrel frame are respectively provided with a tea bucket and a swing type outlet. The tea bucket is equipped with a drum in the barrel frame, and a transmission shaft is arranged on the drum, and the transmission mechanism and the motor are connected to the transmission shaft in turn. The transmission mechanism is equipped with a curved arm handle, and the inner wall of the drum is evenly distributed with spiral Guide vane ribs, electric heating tubes located at the front and rear sides of the lower drum are arranged in the cylinder frame, and a heat transfer oil layer is arranged on the outer wall of the drum, and the heat transfer oil layer is filled with heat transfer oil, and the heat transfer oil layer is connected to a circulation pump through a conduit. The rack is also provided with a dehumidification blower located under the barrel rack, which communicates with the drum through an air guide pipe. The side wall of the drum is provided with exhaust holes, and the rack is also provided with a tea bucket. The leaf lifter below.

所述的一种绿茶滚筒杀青机,其机架底部中央设置有滚轮,所述的机架底部前侧设置有可调支脚。 The described green tea roller degreening machine is provided with rollers at the center of the bottom of the frame, and adjustable legs are provided at the front side of the bottom of the frame.

所述的一种绿茶滚筒杀青机,其进茶斗通过直线导轨连接在机架上。 A kind of green tea roller degreening machine described, its tea feed bucket is connected on the frame by linear guide rail.

所述的一种绿茶滚筒杀青机,其滚筒外壁面设置有石棉隔热层。 The described green tea roller degreening machine is provided with an asbestos heat insulation layer on the outer wall of the roller.

所述的一种绿茶滚筒杀青机,其滚筒内设有温度传感器。 Described a kind of green tea roller degreening machine, is provided with temperature sensor in its roller.

本实用新型的有益效果是:需加工的茶叶从进茶斗放入滚筒,传动机构带动滚筒转动,电热管对滚筒加热,并在螺旋状导叶筋的作用下,使茶叶在滚筒内翻滚、抛散、不断向后方移动,同时排湿风机将电热管周围的热空气导入滚筒内,滚筒内的部分湿热空气通过排气孔排出,当茶叶从出茶斗排出后下落到扬叶器中制吹冷却,即完成杀青工序。 The beneficial effects of the utility model are: the tea leaves to be processed are put into the drum from the tea hopper, the transmission mechanism drives the drum to rotate, the electric heating tube heats the drum, and under the action of the spiral guide blade ribs, the tea leaves are rolled in the drum, Scattering and moving to the rear continuously, meanwhile, the dehumidification fan introduces the hot air around the electric heating tube into the drum, and part of the hot and humid air in the drum is discharged through the exhaust hole. When the tea leaves are discharged from the tea bucket, they fall into the leaf lifter Blow and cool to complete the finishing process.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.

各附图标记为:1—机架,2—筒架,3—滚筒,4—进茶斗,5—出茶斗,6—扬叶器,7—排湿风机,8—导风管,9—电机,10—传动机构,11—可调支脚,12—弯臂手摇柄,13—电控箱,14—滚轮。 The reference signs are: 1—frame, 2—tube rack, 3—drum, 4—tea inlet bucket, 5—tea outlet bucket, 6—leaf lifter, 7—humidity exhaust fan, 8—air guide pipe, 9—motor, 10—transmission mechanism, 11—adjustable feet, 12—curved arm handle, 13—electric control box, 14—roller.

具体实施方式 detailed description

下面结合附图对本实用新型作进一步详细说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.

参照图1所示,本实用新型公开了一种绿茶滚筒杀青机,包括机架1以及固定在机架1上的筒架2,筒架2的前后两端分别设置有进茶斗4和摆动式出茶斗5,筒架2内设置有滚筒3,滚筒3上设置有传动轴,传动轴上依次连接传动机构10和电机9,所述的传动机构10上安装有弯臂手摇柄12,摇动手摇柄可驱动滚筒3以排出茶叶,所述的滚筒3的内壁均匀分布有螺旋状的导叶筋,可在茶叶不断向前移动的同时把茶叶提至高位抛落,茶叶适当蒸发水分后柔韧性增强,经过萎凋后的叶片青草味消失,清香气溢出,筒架2内设有位于滚筒3下方前后侧的电热管,对滚筒3内的茶叶加热,滚筒3外壁面设置有导热油层,所述的导热油层内填充有导热油,导热油层通过导管连接有循环泵,构成循环油路系统,导热油可将电热管产生的热量均匀的分布在滚筒3周围,所述的机架1上还设有位于筒架2下方的排湿风机7,排湿风机7通过导风管8与滚筒3连通,所述的滚筒3侧壁设置有排气孔,离心排湿风机7将电热管周围的热空气导入滚筒3内,滚筒3内的部分湿热空气通过排气孔排出,所述的机架1上还设有位于出茶斗5下方的扬叶器6,对杀青后的茶叶强制风冷,茶叶在杀青过程中受双重加热方式作用,受热均匀,杀青效果较好。 Referring to Fig. 1, the utility model discloses a green tea drum degreening machine, which includes a frame 1 and a tube frame 2 fixed on the frame 1, and the front and rear ends of the tube frame 2 are respectively provided with a tea bucket 4 and a swing type tea bucket 5, cylinder frame 2 is provided with drum 3, drum 3 is provided with transmission shaft, transmission mechanism 10 and motor 9 are connected to the transmission shaft in turn, and curved arm handle 12 is installed on the transmission mechanism 10 , shaking the hand crank can drive the drum 3 to discharge the tea leaves. The inner wall of the drum 3 is evenly distributed with spiral guide leaf ribs, which can lift the tea leaves to a high position while the tea leaves are moving forward, and the tea leaves can be properly evaporated. After moisture, the flexibility is enhanced, and the green grass smell of the leaves after withering disappears, and the fresh fragrance overflows. The electric heating tubes located at the front and rear sides of the drum 3 are arranged in the drum holder 2 to heat the tea in the drum 3. The outer wall of the drum 3 is provided with heat conduction tubes. The oil layer, the heat conduction oil layer is filled with heat conduction oil, and the heat conduction oil layer is connected with a circulating pump through a conduit to form a circulating oil circuit system. The heat conduction oil can evenly distribute the heat generated by the electric heating tube around the drum 3. The frame 1 is also provided with a dehumidification blower 7 located under the cylinder frame 2, the dehumidification blower 7 communicates with the drum 3 through the air duct 8, the side wall of the drum 3 is provided with exhaust holes, and the centrifugal dehumidification blower 7 turns the electric heating The hot air around the tube is introduced into the drum 3, and part of the hot and humid air in the drum 3 is discharged through the exhaust holes. The frame 1 is also provided with a leaf lifter 6 located under the tea bucket 5, which is used to clean the tea leaves after greening. Forced air cooling, the tea is subjected to double heating during the greening process, the heat is even, and the greening effect is better.

本机器工作时,通过电控箱13启动电机9,将需加工的茶叶从进茶斗4放入滚筒3中,当传动机构10带动滚筒3转动后,电热管通电对滚筒3加热,并在螺旋状导叶筋的作用下,使茶叶在滚筒3内翻滚、抛散、不断向后方移动,同时排湿风机7将电热管周围的热空气导入滚筒3内,滚筒3内的部分湿热空气通过排气孔排出,当茶叶从出茶斗5排出后下落到扬叶器6中制吹冷却,即完成杀青工序。 When the machine is working, start the motor 9 through the electric control box 13, put the tea leaves to be processed into the drum 3 from the tea bucket 4, when the transmission mechanism 10 drives the drum 3 to rotate, the electric heating tube is energized to heat the drum 3, and Under the action of the spiral-shaped guide blade ribs, the tea leaves are rolled, scattered, and continuously moved backward in the drum 3. At the same time, the humidity exhaust fan 7 guides the hot air around the electric heating tube into the drum 3, and part of the hot and humid air in the drum 3 passes through The exhaust hole is discharged, and when the tea leaves are discharged from the tea bucket 5, they fall to the leaf lifter 6 for blowing and cooling, and the finishing process is completed.

所述的机架1底部中央设置有滚轮14,便于移动机架1,所述的机架1底部前侧设置有可调支脚11,可通过可调支脚8调整倾斜角度来控制物料向前移动的速度,从而调整杀青时间;所述的进茶斗4通过直线导轨连接在机架1上,可在机架1上水平往返移动;所述的滚筒3外壁面设置有石棉隔热层,节能效果更好;所述的滚筒3内设有温度传感器,用于精确控制滚筒3内的杀青温度。 The center of the bottom of the frame 1 is provided with a roller 14, which is convenient for moving the frame 1. The front side of the bottom of the frame 1 is provided with an adjustable foot 11, and the tilt angle can be adjusted through the adjustable foot 8 to control the material to move forward. speed, so as to adjust the finishing time; the tea bucket 4 is connected to the frame 1 through a linear guide rail, and can move back and forth horizontally on the frame 1; the outer wall of the drum 3 is provided with an asbestos heat insulation layer, which saves energy The effect is better; the drum 3 is provided with a temperature sensor for precise control of the finishing temperature in the drum 3 .

本杀青机在机械力作用下,使叶片缩卷成形,茶叶揉捻的次数以茶尾比率低于10%为宜而定,多为2到3次即可,高温烘焙,分别采取100-120℃对比试验,确定最适温度,做到一次干燥,干燥的目的是蒸发水分,缩小体积,固定外形,杀青时间和杀青温度,杀青叶含水率58-62%,杀青叶适度率高达90%以上,杀青叶的劣变率不超过2.0%。本杀青机能很好地达到杀青均匀,不闷黄茶叶,不产生水闷气目的,使制成的茶叶香气清高,进一步提高茶叶品质,增加的机构简单,效果明显。 Under the action of mechanical force, this de-greening machine makes the leaves shrink and form. The number of times the tea leaves are rolled should be lower than 10% of the tea tail. It is usually 2 to 3 times. Contrast experiment to determine the optimum temperature and achieve one-time drying. The purpose of drying is to evaporate water, reduce volume, fix shape, fix time and temperature. The deterioration rate of green leaves is not more than 2.0%. The degreening machine can well achieve the purpose of uniform degreening, no yellow tea leaves, and no water suffocation, so that the finished tea leaves have a high aroma, and further improve the quality of tea leaves. The added mechanism is simple and the effect is obvious.

上述实施例仅例示性说明本实用新型的原理及其功效,以及部分运用的实施例,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。 The above-mentioned embodiments only illustrate the principles and effects of the present utility model, as well as the partially used embodiments. For those of ordinary skill in the art, without departing from the inventive concept of the present utility model, some Deformation and improvement, these all belong to the protection domain of the present utility model.

Claims (5)

  1. null1. a green tea roller fixation machine,Including frame (1) and the tub (2) that is fixed in frame (1),Before and after tub (2), two ends are respectively arranged with tea inlet bucket (4) and swing type tea discharge bucket (5),Cylinder (3) it is provided with in tub (2),Cylinder is provided with power transmission shaft on (3),Drive mechanism (10) and motor (9) it is sequentially connected with on power transmission shaft,On described drive mechanism (10), curved boom wind (12) is installed,The inwall of cylinder (3) is evenly distributed with spiral helicine stator muscle,The electrothermal tube of side before and after being positioned at below cylinder (3) it is provided with in tub (2),Cylinder (3) outside wall surface is provided with heat conduction oil reservoir,It is filled with conduction oil in described heat conduction oil reservoir,Heat conduction oil reservoir is connected by conduit circulating pump,The wet-emitting blower (7) being positioned at tub (2) lower section it is additionally provided with in described frame (1),Wet-emitting blower (7) is connected with cylinder (3) by guide duct (8),Described cylinder (3) sidewall is provided with steam vent,The leaves fly-up device (6) being positioned at tea discharge bucket (5) lower section it is additionally provided with in described frame (1).
  2. A kind of green tea roller fixation machine the most according to claim 1, it is characterized in that, described frame (1) bottom center is provided with roller (14), and described frame (1) lower front is provided with adjustable support leg (11).
  3. A kind of green tea roller fixation machine the most according to claim 2, it is characterised in that described tea inlet bucket (4) is connected in frame (1) by line slideway.
  4. A kind of green tea roller fixation machine the most according to claim 3, it is characterised in that described cylinder (3) outside wall surface is provided with insulating layer of asbestos.
  5. A kind of green tea roller fixation machine the most according to claim 4, it is characterised in that be provided with temperature sensor in described cylinder (3).
CN201620196111.9U 2016-03-15 2016-03-15 Green tea rotary drum removing green machine Expired - Fee Related CN205611665U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108174935A (en) * 2018-01-26 2018-06-19 黔西南州华曦生态牧业有限公司 A kind of green tea processing method
CN116158474A (en) * 2023-01-31 2023-05-26 浙江丰凯机械股份有限公司 Tea wrap machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108174935A (en) * 2018-01-26 2018-06-19 黔西南州华曦生态牧业有限公司 A kind of green tea processing method
CN116158474A (en) * 2023-01-31 2023-05-26 浙江丰凯机械股份有限公司 Tea wrap machine
CN116158474B (en) * 2023-01-31 2024-05-07 浙江丰凯机械股份有限公司 Tea wrap machine

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Granted publication date: 20161005