CN205611280U - Straw baling machine of reducing mechanism assembly is picked up in cutting of towed area segmentation combination formula - Google Patents
Straw baling machine of reducing mechanism assembly is picked up in cutting of towed area segmentation combination formula Download PDFInfo
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Abstract
一种牵引式带分段组合式切割捡拾粉碎装置的秸秆打捆机,其主要构造包括:由牵引式动力机架总成、万向传动轴总成、主机架、变速箱总成、双侧传动机构、分段组合式切割捡拾粉碎装置总成、喂入压缩打捆机构总成、减震连接机构、地面仿形装置、风机总成及牵引自卸式草捆集装车组合而成。主要解决打捆机与动力主车的挂接和动力传动、避免对未收割捡拾的秸秆和牧草产生碾压、对站立和倒伏秸秆和牧草及垄沟内秸秆进行切割捡拾粉碎、喂入压缩打捆和草捆收集及减震连接的技术问题,该打捆机主要用于收获农作物秸秆和牧草,结构合理,收获质量高。
A traction-type straw baler with a segmented and combined cutting, picking and crushing device, its main structure includes: a traction power frame assembly, a universal drive shaft assembly, a main frame, a gearbox assembly, a double It is composed of a transmission mechanism, a segmented combined cutting, picking and crushing device assembly, a feeding compression and bundling mechanism assembly, a shock-absorbing connection mechanism, a ground profiling device, a fan assembly and a traction and self-unloading bale container vehicle. It mainly solves the coupling and power transmission between the baler and the power main vehicle, avoids the rolling of the unharvested straw and pasture, cuts, picks up and crushes the standing and lodging straw and pasture and the straw in the ditch, and feeds and compresses and bales. And the technical problem of bale collection and shock absorption connection, the baler is mainly used for harvesting crop straw and pasture, with reasonable structure and high harvest quality.
Description
技术领域:本实用新型属于农业机械的饲草收获机械。 Technical field: the utility model belongs to forage harvesting machinery of agricultural machinery.
背景技术:经过检索查询现有技术的秸杆和牧草打捆机主要可分为3种:1.德国克拉斯公司生产的后由中国农业机械化科学研究院呼和浩特分院参照设计后国内现在多个厂家生产的带有弹齿式捡拾器的方草捆打捆机,2.日本和韩国等国外公司生产的弹齿式、甩刀式捡拾器大圆捆打捆机,3.哈尔滨首泉农业设备股份有限公司生产的甩刀式捡拾器方草捆打捆机。通过多年推广使用的效果证明目前公知的打捆机分别存在如下缺点:1.上述第1种打捆机的弹齿式捡拾器只能捡拾已被割断并横向倒放在地面的较长秸杆和牧草,对未经割断的和纵向放倒的秸杆和牧草不能捡拾;2.上述2、3种打捆机的整体甩刀式切割捡拾器不能捡拾切割后倒落在不同行距垄沟内的秸杆和牧草,以上所述打捆机的有效捡拾率较低;3.上述各种打捆机的牵引拖拉机对未经捡拾的地面上秸杆和牧草的碾压进一步降低了有效捡拾率,影响作业质量;上述甩刀式打捆机的刀辊总成的机架与主机架采用刚性连接,刀辊高速旋转作业产生的高频振动易对压捆主机造成损坏;4.现在打捆机打出的草捆稀疏散落在田间造成装车时需车辆2次进地即压坏土地又浪费人工和时间影响下茬播种和及时翻耕。由于我国主要粮食和牧草产区的我国北方广大地区气候较干旱,播种时土壤保墒的需要不适于秸杆还田,地面遗留的秸杆严重影响春季播种的出苗率。为保证春季播种的出苗率,广大农村对难以捡拾的田间秸杆采用野外焚烧处理,即浪费了大量可再生的生物质资源,又造成空气污染。因此,我国亟待开发克服上述缺点的新型秸杆和饲草捡拾打捆机。 Background technology: the straw and forage baler of the prior art can be mainly divided into 3 kinds through searching and searching: 1. After being produced by the German Klass Company, it is designed by the Hohhot branch of the Chinese Academy of Agricultural Mechanization Sciences after referring to many manufacturers in China. Square bale balers with spring-tooth pickers, 2. Large round balers with spring-tooth and swing-knife pickers produced by foreign companies such as Japan and South Korea, 3. Harbin Shouquan Agricultural Equipment Co., Ltd. Co., Ltd. produces the knife-type pick-up square bale baler. Prove that present known baler has following shortcoming respectively by the effect of many years of popularization and use: 1. the elastic tooth type pick-up device of above-mentioned 1st kind of baler can only pick up the longer straw that has been cut off and horizontally inverted on the ground Straw and pasture that have not been cut and laid down vertically cannot be picked up; 2. The overall knife-type cutting picker of the above-mentioned 2 and 3 balers cannot pick up the straw and pasture that fell in the furrows with different row spacing after cutting. Straw and pasture, the effective pick-up rate of above-mentioned baler is lower; 3. the traction tractor of above-mentioned various baler further reduces effective pick-up rate to the rolling of stalk and pasture on the ground without picking up, Affect the quality of work; the frame of the cutter roller assembly of the above-mentioned knife-type baler is rigidly connected to the main frame, and the high-frequency vibration generated by the high-speed rotation of the cutter roller is easy to cause damage to the main machine of the baler; 4. Now the baler The bales are sparsely scattered in the field, causing the vehicle to enter the field twice during loading, which crushes the land and wastes manpower and time, affecting the sowing of the next stubble and plowing in time. Due to the relatively dry climate in the vast northern part of my country, which is the main food and forage producing area in my country, the need for soil moisture conservation during sowing is not suitable for straw returning to the field, and the straw left on the ground seriously affects the emergence rate of spring sowing. In order to ensure the germination rate of spring sowing, the vast rural areas use field incineration to deal with field straws that are difficult to pick up, which wastes a lot of renewable biomass resources and causes air pollution. Therefore, my country urgently needs to develop the novel stalk that overcomes above-mentioned shortcoming and forage grass picks up the bundling machine.
为了提高经济效益和更好地保护环境,有效利用大量秸杆作为可再生的生物质资源和工业用植物纤维原料及促进发展养殖业,市场急需一种可对垄上未收割的秸杆和牧草及倒落在垄沟内的秸杆和牧草进行收割、捡拾、粉碎、压缩、打捆联合作业并且坚固耐用高效率的打捆机。本项技术和产品在国内外本领域仍属空白,经检索查询国内外均未发现带有分段组合式刀辊总成和减震连接机构的侧牵引式或前悬挂自走自载草捆式并可对垄上未收割的秸杆和牧草和倒落在垄沟内的秸杆和牧草进行一次性收割、捡拾、粉碎、压缩、打捆和草捆收集联合作业的打捆技术和装备的报道。本实用新型将填补国内外该项技术和装备的空白,获得自主知识产权。 In order to improve economic benefits and better protect the environment, effectively utilize a large amount of straw as renewable biomass resources and industrial plant fiber raw materials and promote the development of aquaculture, the market is in urgent need of a kind of straw and pasture that can be harvested on the ridge. It is a sturdy, durable and high-efficiency baler for harvesting, picking up, crushing, compressing, and baling the straw and pasture that fell in the furrow. This technology and product are still blank in this field at home and abroad, and no side traction or front suspension self-propelled self-loading bale with segmented combined knife-roller assembly and shock-absorbing connection mechanism has been found at home and abroad. It is a bundling technology and equipment that can perform one-time harvesting, picking up, crushing, compressing, bundling and bale collection of unharvested straw and pasture on the ridge and straw and pasture fallen in the furrow. reports. The utility model will fill up the blank of this technology and equipment at home and abroad, and obtain independent intellectual property rights.
实用新型内容:为克服现有打捆机收净率低、不能同时捡拾未收割的和倒落在垄沟内秸杆和机器易损坏及草捆难以装车的缺点,本实用新型提供一种牵引式带分段组合式切割捡拾粉碎装置总成的秸杆打捆机。其主要构造包括:主要由牵引式动力机架总成、万向传动轴总成、主机架、变速箱总成、双侧传动机构、分段组合式切割捡拾粉碎总成、减振连接机构、喂入压缩打捆机构总成、风机总成、地面仿形机构总成及草捆收集装置组合而成。主要解决打捆机与拖拉机的挂接和动力传动、避免对未收割捡拾的秸杆和牧草产生碾压、可调整割茬的高度、对垄上站立的垄沟内倒伏秸杆和牧草及垄沟内秸杆进行一次性切割捡拾粉碎、喂入压缩打捆和草捆收集联合作业的技术问题和捡拾总成与主机架减振连接的技术问题,在用承载草捆的主车前悬挂及动力驱动下一次性完成对田间站立和散落在垄沟内的农作物秸杆和牧草进行一次性切割、捡拾、粉碎、喂入、压缩、打捆和收集装车联合作业,该打捆机主要用于收获农作物秸杆和牧草、结构合理,收获质量高。 The content of the utility model: In order to overcome the shortcomings of the existing baler, such as the low collection rate, the inability to simultaneously pick up the unharvested straw and the straw that fell in the ditch, the machine is easily damaged, and the bales are difficult to load, the utility model provides a traction machine. A straw baler with a segmented combined cutting, picking up and crushing device assembly. Its main structure includes: mainly composed of traction power frame assembly, cardan shaft assembly, main frame, gearbox assembly, double-sided transmission mechanism, segmented combined cutting, picking up and crushing assembly, vibration-damping connection mechanism, It is composed of feeding, compressing and bundling mechanism assembly, fan assembly, ground profiling mechanism assembly and bale collecting device. It mainly solves the coupling and power transmission between the baler and the tractor, avoids the crushing of the unharvested straw and pasture, can adjust the height of the stubble, and lodging the straw and pasture in the furrow standing on the ridge and the furrow. The technical problems of one-time cutting, picking and crushing of straw, the combined operation of feeding and compressing baling and bale collection, and the technical problems of the vibration-damping connection between the picking assembly and the main frame. The next step is to complete the combined operation of cutting, picking up, crushing, feeding, compressing, bundling and collecting and loading the crop straw and pasture standing in the field and scattered in the furrow at one time. The baler is mainly used for harvesting crops Straw and pasture, reasonable structure, high harvest quality.
本实用新型的技术方案:本实用新型提供一种牵引式带分段组合式切割捡拾粉碎装置总成的秸杆打捆机。其主要构造包括:牵引式动力机架总成、万向传动轴总成、主机架、变速箱总成、双侧传动机构、分段组合式切割捡拾粉碎装置总成、喂入压缩打捆机构总成、减振连接机构、地面仿形装置、风机总成及牵引式草捆集装车组合而成。牵引机架焊合(7)的前下方铰接安装用以停机时支撑打捆机的支座焊合(8),其后端与支撑压捆机构(17)的主机架固定连接,其上挂接安装有吊挂弹簧(9)和吊挂液压油缸(10)并挂有罩板拉簧(15)组合而成。 The technical scheme of the utility model: the utility model provides a traction-type straw baler with a segmented combined cutting, picking and crushing device assembly. Its main structure includes: traction power frame assembly, cardan shaft assembly, main frame, gearbox assembly, double-sided transmission mechanism, segmented combined cutting, picking and crushing device assembly, feeding compression and bundling mechanism Assembly, vibration-damping connection mechanism, ground profiling device, fan assembly and traction-type bale container. The front and bottom of the traction frame welding (7) are hingedly installed to support the bearing welding (8) of the baler when the machine is stopped, and its rear end is fixedly connected with the main frame supporting the baler mechanism (17). Connect and be equipped with hanging spring (9) and hang hydraulic oil cylinder (10) and be hung with cover plate extension spring (15) to form.
本实用新型的牵引式动力机架总成的主要构造包括:由其前端与拖拉机的悬挂牵引机构铰连、后端与机架焊合(7)用竖直销轴铰连的牵引梁总成(2)、牵引梁托架焊合(5)和牵引梁水平转动定位销轴(3)及定位压力弹簧(4)和机架焊合(7)组成的转动定位既可正牵引又可侧牵引作业的牵引式动力机架总成;机架焊合(7)的前下方铰连安装用以在停机支撑打捆机的支座焊合(8),其后端与支撑压捆机构总成(17)的主机架固定连接,其上挂接吊挂弹簧(9)和吊挂液压油缸(10)用以吊挂捡拾机架焊合(13)、并挂接罩板拉簧(15)用以拉起其前边与捡拾机架焊合(13)铰连的罩板焊合(16)的后边实现引导由刀辊总成 (11)的甩刀或锤爪抛出的碎秸杆进入搅龙机构(36)。 The main structure of the traction type power frame assembly of the utility model includes: the traction beam assembly hinged by its front end and the suspension traction mechanism of the tractor, the rear end and the frame welded (7) hinged by a vertical pin (2), the rotation positioning composed of the drawing beam bracket welding (5) and the drawing beam horizontal rotation positioning pin (3) and the positioning pressure spring (4) and the frame welding (7) can be both positive traction and sideways Traction-type power frame assembly for traction operation; the front and lower hinges of the frame welding (7) are installed to support the support of the baler when the stop is welded (8), and its rear end is integrated with the supporting baler mechanism (17) is fixedly connected to the main frame, on which the suspension spring (9) and the suspension hydraulic cylinder (10) are used for hanging and picking up the frame welding (13), and the cover plate tension spring (15) is articulated ) is used to pull up the rear edge of the cover plate welded (16) hinged with the pick-up frame welded (13) in order to pull up the broken straw thrown out by the throwing knife or hammer claw of the cutter roller assembly (11) Enter the auger mechanism (36).
本实用新型的万向传动轴总成的主要构造包括:固定安装在机架焊合(7)上的主变速箱(6)上伸向前方的动力输入轴前端和拖拉机的动力输出轴后端分别与一个第一万向传动轴(1)的两端固连,变速箱(6)横向输出轴的左右两端与左右两侧的皮带传动机构的2个主动皮带轮轴分别用第二万向传动轴(24)第三万向传动轴(26)固定连接,变速箱(6)的纵向动力输出轴通过第四万向传动轴(41)连接压捆机构总成的动力输入轴驱动压捆机构,组成全套万向传动轴总成。 The main structure of the universal drive shaft assembly of the present utility model includes: the front end of the power input shaft extending forward and the rear end of the power output shaft of the tractor on the main gearbox (6) fixedly installed on the frame welding (7) They are respectively fixedly connected with the two ends of a first cardan shaft (1), and the left and right ends of the transverse output shaft of the gearbox (6) and the two driving pulley shafts of the belt drive mechanism on the left and right sides are respectively connected with the second universal drive shaft. The transmission shaft (24) is fixedly connected to the third cardan shaft (26), and the longitudinal power output shaft of the gearbox (6) is connected to the power input shaft of the baler mechanism assembly through the fourth cardan shaft (41) to drive the baler mechanism to form a complete set of cardan shaft assembly.
本实用新型的双侧传动机构的主要构造包括:由固定安装在捡拾机架焊合(13)左右两侧向前伸支臂(43)端部固定安装的2组中间轴承座总成(29)、主动皮带轮、成组三角皮带(30)、固定安装在刀辊总成(11)的刀辊轴端部的从动皮带轮及张紧轮总成(19)组合而成;两侧传动机构的从动皮带轮分别固定安装在刀辊总成(11)的刀辊轴的两端,共同驱动一个刀辊总成(11),左侧的中间轴承座总成(29)的中间轴的右端与第二万向传动轴(24)的左端固定连接,该中间轴的左端固定安装左侧主动皮带轮、与固定安装在刀辊轴左端的左侧从动皮带轮和皮带组成左侧的传动机构总成(19),右侧的传动机构的构造和安装与左侧对称,如此组成由一个变速箱总成(6)的横向输出轴的两端同时驱动一个刀辊轴两端的双侧传动机构。 The main structure of the double-sided transmission mechanism of the present utility model includes: 2 groups of intermediate bearing seat assemblies (29) fixedly installed on the left and right sides of the pick-up frame welding (13) extending forward at the end of the support arm (43) ), a driving pulley, a group of V-belts (30), a driven pulley fixedly installed at the end of the cutter roller shaft of the cutter roller assembly (11) and a tension pulley assembly (19); the transmission mechanism on both sides The driven pulleys are respectively fixedly installed on the two ends of the cutter roller shaft of the cutter roller assembly (11) to jointly drive a cutter roller assembly (11), and the right end of the intermediate shaft of the left intermediate bearing seat assembly (29) It is fixedly connected with the left end of the second universal transmission shaft (24), and the left end of the intermediate shaft is fixedly installed with the left driving pulley, and the left driven pulley and the belt fixedly installed at the left end of the knife roller shaft form the left transmission mechanism assembly. Become (19), the structure and the installation of the transmission mechanism on the right side are symmetrical with the left side, so form the double-sided transmission mechanism driven by the two ends of the transverse output shaft of a gearbox assembly (6) simultaneously at a cutter roller shaft two ends.
本实用新型的分段组合式切割捡拾粉碎装置总成的主要构造包括:由捡拾机架焊合(13)和刀辊总成(11)、用来吊挂捡拾机架焊合(13)机架焊合(7)、吊挂弹簧(9)、安全锁定铁链(12)及罩板焊合(16)、罩板拉簧(15)、割茬高度限位辊总成(14)、两个互相平行的支臂总成(20)、其一端通过纵向橡胶套管(55)厚橡胶垫圈(57)平垫圈(22)开口销(59)分别与机架捡拾焊合(13)组成弹性减振连接而另一端通过横向橡胶轴套(56)与横向水平安装在机架焊合(7)上的支臂转轴(21)铰连组成铰连加弹性减振的连接机构、转动安装在捡拾机架焊合(13)前下方的活动挡板轴(27)上的活动档板(28)等零部件组合而成;捡拾机架焊合(13)的前横梁内侧按照垄宽度和行距对横向布置固定安装短定刀焊合(31)和长定刀焊合(33);刀辊总成(11)的刀辊轴中部与短定刀焊合(31)和长定刀焊合(33)对应并根据地面和垄面形状以分段组合方式安装长甩刀总成(32)和短甩刀总成(35)及长短甩刀总成(34),刀辊成总(11)的刀辊轴两端通过轴承座转动安装在捡拾机架焊合(13)的左右两个侧板内侧上,两端伸出侧板外的刀辊轴端部分别固定安装该动力传动机构的从动皮带轮。 The main structure of the subsection combined cutting, picking and pulverizing device assembly of the present utility model includes: welding (13) and knife roller assembly (11) by picking up the frame, and a machine for hanging the picking up frame and welding (13) Frame welding (7), hanging spring (9), safety locking iron chain (12) and cover plate welding (16), cover plate tension spring (15), stubble height limit roller assembly (14), Two support arm assemblies (20) parallel to each other, one end of which is picked up and welded to the frame (13) respectively through a longitudinal rubber sleeve (55), a thick rubber washer (57), a flat washer (22) and a cotter pin (59) Elastic damping connection and the other end is hinged with the support arm shaft (21) horizontally installed on the frame welding (7) through the transverse rubber bushing (56) to form a hinged connection mechanism with elastic damping, rotating installation Parts such as the movable baffle (28) on the movable baffle shaft (27) before picking up the frame welding (13) are combined; Row spacing is arranged horizontally and fixedly installed with short fixed blade welding (31) and long fixed blade welding (33); Combine (33) correspondence and according to ground and ridge surface shape install long swinging knife assembly (32) and short swinging knife assembly (35) and long and short swinging knife assembly (34) in segmented combination mode, knife roller assembly ( 11) The two ends of the cutter roller shaft are installed on the inner sides of the two left and right side plates welded (13) of the pick-up frame through bearing seats, and the ends of the cutter roller shafts extending out of the side plates at both ends are respectively fixed and installed with the power transmission The driven pulley of the mechanism.
本实用新型的弹性减振连接机构的主要构造包括:由两个互相平行的、其后端通过纵向橡胶套管(55)厚橡胶垫圈(57)平垫圈(22)开口销(59)与捡拾机架焊合(13)组成弹性减振连接而另一端通过横向橡胶套管(56)和横向水平固定在机架焊合(7)上的支臂转轴(21)铰连组成与机架焊合(7)铰连转动加弹性减振安装的支臂焊合(20)组合而成。 The main structure of the elastic vibration damping connection mechanism of the present utility model comprises: by two mutually parallel, its rear end passes longitudinal rubber bushing (55) thick rubber washer (57) flat washer (22) cotter pin (59) and picks up The frame welding (13) forms an elastic damping connection and the other end is hinged with the frame welding through a transverse rubber sleeve (56) and a support arm shaft (21) horizontally fixed on the frame welding (7). Combined (7) hinged rotation plus the arm welding (20) that elastic vibration damping is installed is combined.
本实用新型的喂入压缩打捆机构总成均采用现有技术方草捆打捆机的技术结构,即喂入机构采用横向水平安装捡拾机架焊合(13)后侧的搅龙机构(36)和喂入叉,活塞式压紧机构和自动打结的穿针式打结器总成组合而成。 The feeding compression bundling mechanism assembly of the utility model all adopts the technical structure of the square bale bundling machine of the prior art, that is, the feeding mechanism adopts the auger mechanism ( 36) and feeding fork, piston type pressing mechanism and automatic knotting needle type knotter assembly combined.
本实用新型的地面行走仿形装置的主要构造包括:由2种方案组成,其中方案1--由其竖直转轴通过轴承座转动安装在主机架后下方而水平横轴与竖直横轴以一定距离空间垂直交叉的自由导向地轮支架、转动安装在水平横轴上的地轮(18)组成而成;方案2-由贴地仿形控制板以一端绕水平横轴自由转动的方式安装在捡拾机架下方的仿形控制总成、油门拉线、液压控制阀和与控制阀联通并控制打捆机的切割捡拾粉碎装置总成升降的液压油缸组合而成的带液压传感器的仿形机构。 The main structure of the ground walking profiling device of the present utility model includes: it is composed of two kinds of schemes, wherein scheme 1 is installed on the rear and lower part of the main frame through the rotation of its vertical shaft through the bearing seat, and the horizontal horizontal axis and the vertical horizontal axis are separated by It is composed of a free-guided ground wheel bracket that crosses vertically in a certain distance space, and a ground wheel (18) that is rotated and installed on a horizontal horizontal axis; scheme 2-installed by a ground-attached profiling control panel with one end freely rotating around the horizontal horizontal axis The profiling mechanism with hydraulic sensor is composed of the profiling control assembly under the pick-up frame, the throttle cable, the hydraulic control valve, and the hydraulic cylinder that communicates with the control valve and controls the lifting of the cutting, picking and crushing device assembly of the baler .
本实用新型的风机总成的主要构造包括:由三种方案组成,其中方案1-由固定安装在变速箱(6)横向输出轴上的主动皮带轮、固定安装在风机(40)轴端的从动皮带轮、皮带、风机(40)、出风口指向压捆机打结器的风管等组合而成;方案2-由固定安装在变速箱(6)横向输出轴上的主动链轮、固定安装在风机(40)轴端的从动链轮、链条、风机(40)、出风口指向打结器的风管等组合而成;方案3-由固定安装在打结器支架上的风机(40)、固定安装在风机主动上的液压马达(39)、供油管、出风口指向打结器的风管等组合而成。 The main structure of the fan assembly of the present utility model includes: it is made up of three kinds of schemes, wherein scheme 1-by the driving pulley fixedly installed on the transverse output shaft of the gearbox (6), the driven pulley fixedly installed on the shaft end of the fan (40) Belt pulley, belt, blower fan (40), air outlet pointing to the air duct of baler knotter etc. are combined; Scheme 2-by the driving sprocket fixedly installed on the lateral output shaft of gearbox (6), fixedly installed on The driven sprocket of fan (40) shaft end, chain, blower fan (40), air outlet pointing to the air duct of knotter etc. are combined; Scheme 3-by the fan (40) that is fixedly installed on the knotter support, The hydraulic motor (39), oil supply pipe, air outlet pointing to the air pipe of knotter etc. that are fixedly installed on the blower fan are combined.
本实用新型的草捆收集装置的主要构造包括:由与打捆机主机架后端用竖直销轴铰接的并带有液压油缸支撑卸车机构(62)的牵引式自卸草捆拖车(60)与草捆输送槽(53)组合而成。 The main structure of the bale collecting device of the present utility model includes: a traction type self-unloading bale trailer (60) hinged with the rear end of the main frame of the baler with a vertical pin shaft and equipped with a hydraulic cylinder supporting unloading mechanism (62) ) combined with the bale conveying groove (53).
附图说明 Description of drawings
图1为牵引式打捆机左视图 Figure 1 is the left view of the traction baler
图2为牵引式打捆机俯视图 Figure 2 is a top view of the traction baler
图3为减振连接机构左视旋转放大局部剖开示意图 Figure 3 is a partial cutaway schematic diagram of the vibration-damping connection mechanism viewed from the left as it rotates and enlarges
图中各序号的零部件名称分别是:1-第一万向传动轴,2-牵引梁总成,3-牵引梁角度定位销轴,4-定位销轴压力弹簧,5-牵引梁托架焊合,6-变速箱总成,7-机架焊合,8-支座焊合,9-吊挂弹簧,10-吊挂液压油缸,11-刀辊总成,12-铁环链,13-捡拾机架焊合,14-仿形辊总成,15-罩板拉簧,16-罩板焊合,17-压捆机构总成,18-地轮总成,19-张紧轮总成,20-支臂总成,21-支臂转轴,22-平垫圈,23-六角开槽螺母,24-第二万向传动轴,25-皮带罩,26-第三万向传动轴,27-活动档板,28-挡板轴,29-中间轴承座总成,30-三角皮带,31-短定刀总成,32-长甩刀总成,33-长定刀总成,34-长短甩刀总成,35-短甩刀总成,36-搅龙机构,37-捡拾机架向前支臂,38-割茬高度调整螺杆,39-液压马达总成,40-风机总成,41-第四万向传动轴,53-草捆输送槽,55-纵向橡胶套管,56-横向橡胶套管,57-厚橡胶垫圈,59-开口销,60-牵引式自卸草捆拖车,62-液压油缸支撑卸车机构。 The names of parts with serial numbers in the figure are: 1-the first universal joint transmission shaft, 2-drawing beam assembly, 3-drawing beam angle positioning pin, 4-positioning pin pressure spring, 5-drawing beam bracket Welding, 6-gearbox assembly, 7-frame welding, 8-support welding, 9-hanging spring, 10-hanging hydraulic cylinder, 11-cutter roller assembly, 12-iron chain, 13-Welding of pick-up frame, 14-Profiling roller assembly, 15-Cover plate tension spring, 16-Cover plate welding, 17-Bale pressing mechanism assembly, 18-Ground wheel assembly, 19-Tension wheel Assembly, 20-arm assembly, 21-arm shaft, 22-flat washer, 23-hexagon slotted nut, 24-second cardan shaft, 25-belt cover, 26-third cardan shaft , 27-movable baffle plate, 28-baffle plate shaft, 29-intermediate bearing seat assembly, 30-triangular belt, 31-short fixed knife assembly, 32-long swinging knife assembly, 33-long fixed knife assembly, 34-Long and short swing knife assembly, 35-Short swing knife assembly, 36-Auger mechanism, 37-Forward support arm of pick-up frame, 38-Screw for stubble cutting height adjustment, 39-Hydraulic motor assembly, 40-Fan Assembly, 41-fourth cardan shaft, 53-bale conveying trough, 55-longitudinal rubber bushing, 56-transverse rubber bushing, 57-thick rubber washer, 59-cotter pin, 60-traction dump Bale trailer, 62-hydraulic cylinder supports unloading mechanism.
具体实施方式:现以牵引式打捆机为例说明本实用新型的主要形状、构造和工作原理: Specific embodiments: Now take the traction-type strapping machine as an example to illustrate the main shape, structure and working principle of the utility model:
本实用新型提供一种牵引式带分段组合式切割捡拾粉碎装置总成的秸杆打捆机。其主要构造包括:由牵引式动力机架总成、万向传动轴总成、变速箱总成、双侧传动机构、分段组合式切割捡拾粉碎装置总成、喂入压缩打捆机构总成、减振连接机构、地面仿形装置、风机总成及与打捆机主机架用竖直销轴铰连的牵引式自卸草捆拖车组合而成。 The utility model provides a traction-type straw baler with a segmented and combined cutting, picking and pulverizing device assembly. Its main structure includes: traction power frame assembly, universal joint shaft assembly, gearbox assembly, double-sided transmission mechanism, segmented combined cutting, picking and crushing device assembly, feeding compression and bundling mechanism assembly , a vibration-damping connection mechanism, a ground profiling device, a fan assembly and a traction-type self-unloading bale trailer hinged with the main frame of the baler with a vertical pin.
本实用新型的牵引式动力机架总成的主要构造包括:由其前端与拖拉机的悬挂牵引机构铰连、后端与机架焊合(7)用竖直销轴铰连的牵引梁总成(2)、牵引梁托架焊合(5)和牵引梁水平转动定位销轴(3)及定位压力弹簧(4)和机架焊合(7)组成的牵引梁可转动定位既可正牵引又可侧牵引作业的牵引式动力机架总成;机架焊合(7)的前下方铰连安装用以在停机时支撑打捆机的支座焊合(8)、其后端与支撑压捆机构总成(17)的主机架固定连接、其上挂接吊挂弹簧(9)和吊挂液压油缸(10)用以吊挂捡拾机架焊合(13)、并挂接罩板拉簧(15)用以拉起其前边与捡拾机架焊合(13)铰连的罩板焊合(16)的后边实现引导由刀辊总成(11)的甩刀或锤爪抛出的碎秸杆进入搅龙机构(36)。 The main structure of the traction type power frame assembly of the utility model includes: the traction beam assembly hinged by its front end and the suspension traction mechanism of the tractor, the rear end and the frame welded (7) hinged by a vertical pin (2), traction beam bracket welding (5) and traction beam horizontal rotation positioning pin shaft (3) and positioning pressure spring (4) and frame welding (7) composed of traction beam can be rotated and positioned to be able to draw The traction power frame assembly that can also be used for side traction; the front and lower hinges of the frame welded (7) are installed to support the welded support (8) of the baler when the machine is stopped, and its rear end and support The main frame of the baling mechanism assembly (17) is fixedly connected, on which the hanging spring (9) and the hanging hydraulic cylinder (10) are used to hang and pick up the frame welding (13), and the cover plate is articulated The extension spring (15) is used to pull up the rear edge of the cover plate welded (16) hinged with the pick-up frame welded (13) to guide the throwing of the knife or hammer claw by the knife roller assembly (11) The broken straw enters the auger mechanism (36).
本实用新型的万向传动轴总成的主要构造包括:固定安装在机架焊合(7)上的主变速箱(6)上伸向前方的动力输入轴前端和拖拉机的动力输出轴后端分别与一个第一万向传动轴(1)的两端固连,变速箱(6)横向输出轴的左右两端与左右两侧的皮带传动机构的2个主动皮带轮轴分别用第二万向传动轴(24)、第三万向传动轴(26)固定连接,变速箱(6)的纵向动力输出轴通过第四万向传动轴(41)连接压捆机构总成的动力输入轴驱动压捆机构,组成全套万向传动轴总成。 The main structure of the universal drive shaft assembly of the present utility model includes: the front end of the power input shaft extending forward and the rear end of the power output shaft of the tractor on the main gearbox (6) fixedly installed on the frame welding (7) They are respectively fixedly connected with the two ends of a first cardan shaft (1), and the left and right ends of the transverse output shaft of the gearbox (6) and the two driving pulley shafts of the belt drive mechanism on the left and right sides are respectively connected with the second universal drive shaft. The power transmission shaft (24) and the third cardan shaft (26) are fixedly connected, and the longitudinal power output shaft of the gearbox (6) is connected to the power input shaft of the pressing mechanism assembly through the fourth cardan shaft (41) to drive the pressing machine. Bundle mechanism to form a complete set of cardan shaft assembly.
本实用新型的双侧传动机构的主要构造包括:由固定安装在捡拾机架焊合(13)左右两侧向前伸支臂(43)端部固定安装的2组中间轴承座总成(29)、主动皮带轮、成组三角皮带(30)、固定安装在刀辊总成(11)的刀辊轴端部的从动皮带轮及张紧轮总成(19)组合而成;两侧传动机构的从动皮带轮分别固定安装在刀辊总成(11)的刀辊轴的两端,共同驱动一个刀辊总成(11),左侧的中间轴承座总成(29)的中间轴的右端与第二万向传动轴(24)的左端固定连接,该中间轴的左端固定安装左侧主动皮带轮、与固定安装在刀辊轴左端的左侧从动皮带轮和皮带组成左侧的传动机构总成(19),右侧的传动机构的构造和安装与左侧对称,如此组成由一个变速箱总成(6)的横向输出轴的两端同时驱动一个刀辊轴两端的双侧传动机构。 The main structure of the double-sided transmission mechanism of the present utility model includes: 2 groups of intermediate bearing seat assemblies (29) fixedly installed on the left and right sides of the pick-up frame welding (13) extending forward at the end of the support arm (43) ), a driving pulley, a group of V-belts (30), a driven pulley fixedly installed at the end of the cutter roller shaft of the cutter roller assembly (11) and a tension pulley assembly (19); the transmission mechanism on both sides The driven pulleys are respectively fixedly installed on the two ends of the cutter roller shaft of the cutter roller assembly (11) to jointly drive a cutter roller assembly (11), and the right end of the intermediate shaft of the left intermediate bearing seat assembly (29) It is fixedly connected with the left end of the second universal transmission shaft (24), and the left end of the intermediate shaft is fixedly installed with the left driving pulley, and the left driven pulley and the belt fixedly installed at the left end of the knife roller shaft form the left transmission mechanism assembly. Become (19), the structure and the installation of the transmission mechanism on the right side are symmetrical with the left side, so form the double-sided transmission mechanism driven by the two ends of the transverse output shaft of a gearbox assembly (6) simultaneously at a cutter roller shaft two ends.
本实用新型的分段组合式切割捡拾粉碎总成的主要构造包括:由捡拾机架焊合(13)和刀辊总成(11)、用来吊挂捡拾机架焊合(13)的机架焊合(7)、吊挂弹簧(9)、安全锁定铁链(12)及罩板焊合(16)、罩板拉簧(15)、割茬高度限位辊总成(14)、两个互相平行的支臂总成(20)、其一端通过纵向橡胶套管(55)厚橡胶垫圈(57)平垫圈(22)开口销(59)分别与机架捡拾焊合(13)组成弹性减振连接而另一端通过横向橡胶轴套(56)与横向水平安装在机架焊合(7)上的支臂转轴(21)铰连组成铰连加弹性减振的连接机构、转动安装在捡拾机架焊合(13)前下方的活动挡板轴(27)上的活动档板(28)等零部件组合而成;捡拾机架焊合(13)的前横梁内侧按照垄宽度和行距对应横向布置固定安装短定刀焊合(31)和长定刀焊合(33);刀辊总成(11)的刀辊轴中部与短定刀焊合(31)和长定刀焊合(33)对应并根据 地面和垄面形状以分段组合方式安装长甩刀总成(32)和短甩刀总成(35)及长短甩刀总成(34),刀辊总成(11)的刀辊轴两端通过轴承座转动安装在捡拾机架焊合(13)的左右两个侧板内侧上,两端伸出侧板外的刀辊轴端部分别固定安装该动力传动机构的从动皮带轮。 The main structure of the subsection combined cutting, picking and crushing assembly of the present utility model includes: welding (13) and knife roller assembly (11) by picking up frame, and a machine for hanging and picking up frame and welding (13) Frame welding (7), hanging spring (9), safety locking iron chain (12) and cover plate welding (16), cover plate tension spring (15), stubble height limit roller assembly (14), Two support arm assemblies (20) parallel to each other, one end of which is picked up and welded to the frame (13) respectively through a longitudinal rubber sleeve (55), a thick rubber washer (57), a flat washer (22) and a cotter pin (59) Elastic damping connection and the other end is hinged with the support arm shaft (21) horizontally installed on the frame welding (7) through the transverse rubber bushing (56) to form a hinged connection mechanism with elastic damping, rotating installation Parts such as the movable baffle (28) on the movable baffle shaft (27) before picking up the frame welding (13) are combined; The row spacing corresponds to the horizontal arrangement and fixed installation of short fixed knife welding (31) and long fixed knife welding (33); Close (33) corresponds and according to ground and ridge face shape, install long swinging knife assembly (32) and short swinging knife assembly (35) and length swinging knife assembly (34), knife roller assembly ( 11) The two ends of the cutter roller shaft are installed on the inner sides of the two left and right side plates welded (13) of the pick-up frame through bearing seats, and the ends of the cutter roller shafts extending out of the side plates at both ends are respectively fixed and installed with the power transmission The driven pulley of the mechanism.
本实用新型的弹性减振连接机构的主要构造包括:由两个互相平行的、其一端通过纵向橡胶套管(55)厚橡胶垫圈(57)平垫圈(22)开口销与捡拾机架焊合(13)弹性减振连接而另一端通过横向橡胶套管(56)和横向水平固定在机架焊合(7)上的支臂转轴(21)铰连组成与机架焊合(7)铰连转动安装并弹性减振连接的支臂焊合(20)组合而成,通过橡胶套管和厚橡胶垫圈的弹性缓冲减小由刀辊总成(11)的高速旋转及刀辊总成的甩刀或锤爪切割秸秆产生的振动对压捆机构的影响和对整机造成的损坏。 The main structure of the elastic vibration-damping connection mechanism of the present utility model comprises: by two mutually parallel, one end is welded together with pick-up frame through longitudinal rubber bushing (55) thick rubber washer (57) flat washer (22) cotter pin (13) Elastic damping connection and the other end is hinged with the frame welding (7) through the horizontal rubber sleeve (56) and the arm shaft (21) that is horizontally fixed on the frame welding (7). It is combined with the support arm (20) which is installed in rotation and elastically damped and connected. The elastic buffer of the rubber sleeve and the thick rubber gasket reduces the high-speed rotation of the knife roller assembly (11) and the friction of the knife roller assembly. The vibration generated by the sling knife or hammer claw cutting straw will affect the baler mechanism and cause damage to the whole machine.
本实用新型的喂入压缩打捆机构总成均采用现有技术方草捆打捆机的技术结构,即喂入机构采用横向水平安装捡拾机架焊合(13)后侧的搅龙机构(36)和喂入叉,活塞式压紧机构和自动打结的穿针式打结器总成组合而成。 The feeding compression bundling mechanism assembly of the utility model all adopts the technical structure of the square bale bundling machine of the prior art, that is, the feeding mechanism adopts the auger mechanism ( 36) and feeding fork, piston type pressing mechanism and automatic knotting needle type knotter assembly combined.
本实用新型的对地面仿形装置的主要构造包括:整机的仿形装置有3种方案,其中方案1-地轮总成(18)的地轮轴支架的竖直连接板用螺栓与的主机架上不同高度的连接孔对应固定连接而成;方案2-由贴地仿形控制板或仿形轮以绕水平横轴自由转动方式安装在主机架下方的仿形控制总成、油门拉线、液压控制阀和支撑打捆机的液压油缸(48)组合而成的带液压传感器的自动仿形装置;方案2-为控制割茬按设定高度而采用的仿形辊总成(14),其轴端转动安装在仿形辊支撑臂后端的轴承座中,仿形支撑臂前端与捡拾机架焊合(13)的左右两个侧板铰连,其支撑臂中部与调整螺杆(38)铰连,组成靠调整螺杆旋转而定位的仿形辊总成(14)。 The main structure of the ground profiling device of the present utility model includes: the profiling device of the whole machine has 3 kinds of schemes, wherein scheme 1-the vertical connecting plate of the ground wheel shaft support of the ground wheel assembly (18) uses bolts and the main engine The connection holes of different heights on the frame are connected by corresponding fixed connections; Scheme 2 - the profiling control assembly, throttle cable, The hydraulic control valve and the hydraulic cylinder (48) supporting the baler are combined to form an automatic profiling device with a hydraulic sensor; scheme 2-profiling roller assembly (14) used to control stubble cutting according to the set height, Its shaft end is rotatably installed in the bearing seat at the rear end of the profiling roller support arm, the front end of the profiling support arm is hinged with the left and right side plates welded (13) of the pick-up frame, and the middle part of the support arm is connected with the adjustment screw rod (38) Hinged to form the profiling roller assembly (14) positioned by the rotation of the adjusting screw.
本实用新型的风机总成的主要构造包括:由三种方案组成,其中方案1-由固定安装在变速箱总成(6)横向输出轴上的主动皮带轮、固定安装在风机(40)轴端的被动皮带轮、皮带、离心风机(40)、出风口指向压捆机打结器的风管等组合而成;方案2-由固定安装在变速箱总成(6)横向输出轴上的主动链轮、固定安装在风机(40)轴端的被动链轮、链条、风机(40)、出风口指定打结器的风管等组合而成由变速箱驱动的风机总成;方案3-由固定安装在打捆机机架上的风机(40)、固定安装在风机主轴上的液压马达(39)、油管、出风口指向打结器的风管等组合而成由液压马达驱动的风机总成。 The main structure of the blower assembly of the present utility model comprises: be made up of three kinds of schemes, wherein scheme 1-by the drive belt pulley that is fixedly installed on the transverse output shaft of gearbox assembly (6), fixedly installed on the blower fan (40) shaft end Combination of passive pulley, belt, centrifugal fan (40), air duct pointing to the knotter of the baler at the air outlet, etc.; scheme 2 - the driving sprocket fixedly installed on the transverse output shaft of the gearbox assembly (6) , the passive sprocket fixedly installed on the fan (40) shaft end, the chain, the fan (40), the air duct of the designated knotter at the air outlet, etc. are combined to form a fan assembly driven by the gearbox; scheme 3 - fixedly installed on The blower fan (40) on the baler frame, the hydraulic motor (39) fixedly installed on the blower fan main shaft, the oil pipe, the air outlet pointing to the wind pipe of the knotter, etc. are combined to form a blower fan assembly driven by the hydraulic motor.
本实用新型的自卸草捆拖车的主要构造包括:由与打捆机主机架后端用竖直销轴铰接的并带有液压油缸支撑卸车机构(62)的牵引式自卸草捆拖车(60)与草捆输送槽(53)组合而成。草捆拖车采用胶轮行走底盘、车厢底部后端与底盘机架铰接,而车箱底中部与行走底盘机架分别与一个液压油缸的两端铰接由此组成由液压油缸驱动的倾翻式自动卸车机构;草捆输送槽的主要构造可由2种方案组成:方案1-由前端铰接安装在打捆机草捆出口下方后端倾斜支撑安装在装草拖车(54)车厢前上方的靠打捆机自动推送的滑动槽组成。方案2-由输送槽进草捆口下方的被动链轮轴安装在打捆机出草捆口下方而草捆输送槽出口安装主动链轮轴的带底板双链条型刮板式输送机构的草捆输送槽。 The main structure of the self-unloading bale trailer of the present utility model comprises: a traction-type self-unloading bale trailer ( 60) combined with the bale conveying groove (53). The bale trailer adopts a rubber wheel walking chassis, the rear end of the bottom of the carriage is hinged with the chassis frame, and the middle part of the bottom of the carriage and the walking chassis frame are respectively hinged with the two ends of a hydraulic cylinder, thus forming a tilting automatic unloading truck driven by a hydraulic cylinder Mechanism; the main structure of the bale conveying chute can be made up of 2 schemes: scheme 1 - the front end is hinged and installed below the bale outlet of the baler, and the rear end is inclined to support and is installed on the front top of the grass trailer (54) compartment by the baler Composition of sliding slots that are automatically pushed. Scheme 2 - The passive sprocket shaft below the bale inlet of the conveying chute is installed under the bale outlet of the baler, and the bale conveying trough exit is equipped with a driving sprocket shaft, and the bale conveying trough with a bottom plate double chain scraper type conveying mechanism .
(本段为空) (this paragraph is empty)
本实用新型的意义和积极效果:本实用新型首创牵引式带分段组合式切割捡拾粉碎装置总成和带有与长短甩刀对应结构的捡拾机架焊合及其与机架焊合之间的弹性铰连减振连接技术及草捆自动收集装车技术,解决了现有技术收净率低和易损坏及草捆收集困难的缺点,提高了收获质量、收获效率和打捆机的使用寿命,为减损增效回收利用秸杆创造了有利条件,对有效利用生物质资源和减少野外焚烧、保护环境、增加农民收入具有重要意义。本实用新型是国内外本领域首创的自主发明成果,属于国内外首创的减损增收节能环保的饲草收获机械新技术,对提高本领域技术水平具有重要意义。 Significance and positive effects of the utility model: the utility model is the first to create a traction-type belt segment combined cutting, picking up and crushing device assembly and a pick-up frame with a structure corresponding to the long and short throwing knives and the welding between the frame and the frame. The unique elastic hinge damping connection technology and automatic bale collection and loading technology solve the shortcomings of the existing technology, such as low yield, easy damage and difficult bale collection, and improve harvesting quality, harvesting efficiency and the use of balers It creates favorable conditions for reducing damage and increasing efficiency and recycling straw, and is of great significance for effectively utilizing biomass resources, reducing field burning, protecting the environment, and increasing farmers' income. The utility model is the first independent invention in this field at home and abroad, and belongs to the first new technology of forage harvesting machinery that reduces damage, increases income, saves energy and protects the environment, and is of great significance for improving the technical level of this field.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106922316A (en) * | 2017-03-10 | 2017-07-07 | 舒兰市通用机械有限责任公司 | Towed multipurpose crushed stalk side bale baler |
| CN107027434A (en) * | 2017-04-21 | 2017-08-11 | 格薪源生物质燃料有限公司 | Agriculture and forestry organic waste material picking up and bundling device |
| CN108738719A (en) * | 2018-07-25 | 2018-11-06 | 中国农业机械化科学研究院呼和浩特分院有限公司 | Grass pickup collection machine |
| CN109379989A (en) * | 2017-08-04 | 2019-02-26 | 四平市顺邦农机制造有限公司 | Towed straw silage picks up broken baler |
| CN113597892A (en) * | 2021-08-09 | 2021-11-05 | 广东省现代农业装备研究所 | A crawler self-propelled circular baler |
| CN114793643A (en) * | 2022-06-28 | 2022-07-29 | 黑龙江省农业科学院大庆分院 | Corn stalk bundling device |
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2015
- 2015-09-02 CN CN201520672974.4U patent/CN205611280U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106922316A (en) * | 2017-03-10 | 2017-07-07 | 舒兰市通用机械有限责任公司 | Towed multipurpose crushed stalk side bale baler |
| CN107027434A (en) * | 2017-04-21 | 2017-08-11 | 格薪源生物质燃料有限公司 | Agriculture and forestry organic waste material picking up and bundling device |
| CN109379989A (en) * | 2017-08-04 | 2019-02-26 | 四平市顺邦农机制造有限公司 | Towed straw silage picks up broken baler |
| CN108738719A (en) * | 2018-07-25 | 2018-11-06 | 中国农业机械化科学研究院呼和浩特分院有限公司 | Grass pickup collection machine |
| CN108738719B (en) * | 2018-07-25 | 2024-03-26 | 中国农业机械化科学研究院呼和浩特分院有限公司 | Grass pickup and strip collection machine |
| CN113597892A (en) * | 2021-08-09 | 2021-11-05 | 广东省现代农业装备研究所 | A crawler self-propelled circular baler |
| CN114793643A (en) * | 2022-06-28 | 2022-07-29 | 黑龙江省农业科学院大庆分院 | Corn stalk bundling device |
| CN114793643B (en) * | 2022-06-28 | 2022-09-09 | 黑龙江省农业科学院大庆分院 | A corn stalk baling device |
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Effective date of registration: 20211103 Address after: 130507 No. 3, 101 Road, North District, economic development zone, Jiutai District, Changchun City, Jilin Province (3rd floor, Jilin Dawei Technology Development Co., Ltd.) Patentee after: Jilin xinwanhe Agricultural Machinery Technology Co.,Ltd. Address before: 130507 China Machinery north company, Kalun Industrial Park, Jiutai Economic Development Zone, Changchun City, Jilin Province Patentee before: Bai Baoren |
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