CN205602824U - Vertical rewinding machine - Google Patents

Vertical rewinding machine Download PDF

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Publication number
CN205602824U
CN205602824U CN201620031968.5U CN201620031968U CN205602824U CN 205602824 U CN205602824 U CN 205602824U CN 201620031968 U CN201620031968 U CN 201620031968U CN 205602824 U CN205602824 U CN 205602824U
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winding
frame
wire
rewinding machine
utility
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朱福生
廖志金
杨清
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Longnan Longyi Heavy Rare Earth Technology Co Ltd
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Longnan Longyi Heavy Rare Earth Technology Co Ltd
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Abstract

本实用新型涉及一种立式复卷机,包括机架、绕线装置、排线装置和传动系统,排线装置由排线器、滚珠丝杠副、丝杠、滑杆组成,滚珠丝杠副固定排线器上与丝杆连接,丝杠和滑杆固定在机架上,滚珠丝杠副与丝杠配合带动排线器沿丝杠和滑杆上下运动,排线器前端安装了带锁止机构的滑轮,防止停机时线卷松弛。本实用新型绕线装置上设有上绕线架和活动架,活动架可向中心收起,便于线卷从绕线桶抽出。本实用新型广泛适用于盘线、绕线,提高线卷的紧实度,同时避免出现排线错位的情况,便于线卷的拆卸,提高生产效率、降低劳动强度。

The utility model relates to a vertical rewinding machine, comprising a frame, a wire winding device, a wire arranging device and a transmission system. The pair of fixed cable guides is connected with the lead screw, the lead screw and the slide bar are fixed on the frame, the ball screw pair and the lead screw cooperate to drive the cable guide to move up and down along the lead screw and the slide bar, and a belt is installed at the front end of the cable guide. The pulley of the locking mechanism prevents the coil from slack when the machine is stopped. The winding device of the utility model is provided with an upper winding frame and a movable frame, and the movable frame can be retracted towards the center, so that the wire coil can be pulled out from the winding barrel. The utility model is widely applicable to wire coiling and winding, improves the compactness of the wire coil, avoids the misalignment of the wire arrangement at the same time, facilitates the disassembly of the wire coil, improves production efficiency, and reduces labor intensity.

Description

立式复卷机Vertical Rewinder

技术领域 technical field

本实用新型涉及一种复卷机,特别是一种立式复卷机,属于冶金设备领域。 The utility model relates to a rewinder, in particular to a vertical rewinder, which belongs to the field of metallurgical equipment.

背景技术 Background technique

复卷机是将线或者线状物有序的缠绕成卷状。根据抽线方式不同,线卷可以分为外抽线卷和内抽线卷。外抽线卷为线盘不可拆卸为便于客户现场使用,包芯线的放线方式均为内抽头式,因此通常的复卷机的线绕盘为水平放置,由力矩电动机通过减速箱及齿轮减速系统,驱动线绕盘旋转,与此同时主传动轴又通过交换齿轮、换向齿轮、链条带动丝杠做正反旋转、使绕线盘转动并左右移动,实现绕线、排线目的。完成绕线后,需将吊出整个绕线盘,放置于专用架上,拆下绕线盘一端的法兰,再将绕线盘从包芯线内移出,翻转绕线盘,将拆下来的法兰装好,然后再将绕线盘安装至复卷机上。为便于绕线盘的吊出与安装,绕线盘支撑常采用U型轴承座,与减速机的连接采用简单的拔叉式连接,即减速机输出端为形状,绕线盘端为形状,这种复卷机存在如下问题: The rewinding machine winds the thread or thread into a roll in an orderly manner. According to the different wire drawing methods, the wire reel can be divided into an outer wire reel and an inner wire reel. The outer reel is a reel that cannot be disassembled. In order to facilitate the customer's on-site use, the winding method of the cored wire is the inner tap type. Therefore, the wire reel of the usual rewinding machine is placed horizontally, and the torque motor passes through the reduction box and the gear. The deceleration system drives the wire to rotate around the reel. At the same time, the main drive shaft drives the lead screw to rotate forward and reverse through the exchange gear, reversing gear and chain, so that the reel rotates and moves left and right to achieve the purpose of winding and arranging wires. After the winding is completed, the entire winding reel needs to be hoisted out and placed on a special frame, the flange at one end of the reel is removed, and then the reel is removed from the cored wire, the reel is turned over, and removed The flange is installed, and then the winding reel is installed on the rewinder. In order to facilitate the hoisting and installation of the winding reel, the U-shaped bearing seat is often used for the support of the winding reel, and the connection with the reducer adopts a simple fork connection, that is, the output end of the reducer is shape, the reel end is shape, this rewinder has the following problems:

1、绕线盘与减速机或电机采取拨叉式非固定连接,易造成绕线不紧、排线不顺,内层线和外层线相互压紧等问题,从而造成使用过程中抽线抽不动或者断线问题。 1. The winding reel and the reducer or motor adopt a fork-type non-fixed connection, which may easily cause problems such as loose winding, unsmooth wiring, and mutual compression of inner and outer wires, which will cause the wire to be pulled out during use. Unable to draw or disconnection problem.

2、一旦机组出现故障,线卷很容易出现松弛状态,造成卷不实和排线混乱的问题。 2. Once the unit breaks down, the coils are prone to slack, resulting in false coils and chaotic wiring.

3、取出包芯线时,需将整个绕线盘吊出,装拆过程繁琐,装拆时劳动强度大,影响生产效率。 3. When taking out the cored wire, the entire winding reel needs to be hoisted out. The assembly and disassembly process is cumbersome and labor-intensive during assembly and disassembly, which affects production efficiency.

如何避免上述不足,改善和提高复卷机的工作性能和使用性能,是本实用新型需要解决的问题。 How to avoid the above-mentioned shortcomings, improve and enhance the work performance and performance of the rewinder is a problem to be solved by the utility model.

实用新型内容 Utility model content

本实用新型的目的在于提供一种鉴于上述现有技术的不足,本实用新型旨在提供一种使用便利,提高生产效率的立式复卷机。 The purpose of the utility model is to provide a vertical rewinder which is convenient to use and improves production efficiency in view of the above-mentioned deficiencies in the prior art.

本实用新型是通过以下技术方案来实现的:一种立式复卷机,包括机架、绕线装置、排线装置和传动系统,绕线装置、排线装置和传动系统对应安装在机架上,传动系统分别对绕线装置和排线装置进行驱动,所述排线装置由排线器、滚珠丝杠副、丝杠、滑杆组成,滚珠丝杠副固定排线器上与丝杠连接,丝杠和滑杆固定在机架上,所述滚珠丝杠副与丝杠配合带动排线器沿丝杠和滑杆上下运动。 The utility model is realized through the following technical solutions: a vertical rewinding machine, including a frame, a winding device, a cable arrangement and a transmission system, and the winding device, a cable arrangement and a transmission system are correspondingly installed on the frame On the top, the transmission system drives the winding device and the cable arrangement device respectively. The cable arrangement device is composed of a cable arrangement device, a ball screw pair, a lead screw and a slide rod. The ball screw pair fixes the cable arrangement device and the lead screw. connection, the screw and the slide bar are fixed on the frame, and the ball screw pair cooperates with the screw to drive the cable puller to move up and down along the screw and the slide bar.

作为本实用新型的进一步改进,所述排线器包括两个带锁止机构的滑轮。 As a further improvement of the utility model, the cable puller includes two pulleys with locking mechanisms.

作为本实用新型的进一步改进,所述绕线装置包括主轴、绕线桶、下绕线盘、上绕线架。 As a further improvement of the utility model, the winding device includes a main shaft, a winding barrel, a lower winding reel, and an upper winding frame.

作为本实用新型的进一步改进,所述绕线桶由圆弧形桶壁组成。 As a further improvement of the utility model, the winding barrel is composed of arc-shaped barrel walls.

作为本实用新型的进一步改进,所述上绕线架由固定架和活动架组成。 As a further improvement of the utility model, the upper winding frame is composed of a fixed frame and a movable frame.

作为本实用新型的进一步改进,所述固定架设有“L”形孔,所述活动架的连接端向下设有台阶。 As a further improvement of the utility model, the fixed frame is provided with an "L"-shaped hole, and the connecting end of the movable frame is provided with a step downward.

与已有的技术相比,本实用新型有以下优点: Compared with the existing technology, the utility model has the following advantages:

1、本实用新型的绕线盘为立式放置,取出包芯线时,只需松开上绕线架的活动架便可方便取出线卷,提高生产效率。 1. The winding reel of the utility model is placed vertically. When taking out the cored wire, you only need to loosen the movable frame of the upper winding frame to take out the wire coil conveniently and improve the production efficiency.

2、本实用新型在下绕线盘上安放了活动线盘,起吊活动线盘,便可取出线卷,操作方便。 2. In the utility model, a movable wire reel is placed on the lower winding reel, and the wire coil can be taken out by lifting the movable wire reel, which is easy to operate.

3、本实用新型的排线装置在绕线的同时进行排线,提高线卷的紧实度,同时避免出现排线错位的情况。 3. The wire arranging device of the present utility model arranges the wires while winding the wires, improves the compactness of the wire coils, and avoids misalignment of the wires at the same time.

附图说明 Description of drawings

图1为本实用新型立式复卷机的结构示意图。 Fig. 1 is a schematic structural view of a vertical rewinder of the present invention.

具体实施方式 detailed description

以下将结合附图所示的具体实施例对本实用新型进行详细描述。 The utility model will be described in detail below in conjunction with the specific embodiments shown in the accompanying drawings.

本实用新型所述的立式复卷机,包括机架1、绕线装置、排线装置和传动系统。绕线装置、排线装置和传动系统对应安装在机架上,传动系统分别对绕线装置和排线装置进行驱动。 The vertical rewinding machine described in the utility model includes a frame 1, a winding device, a wiring device and a transmission system. The wire winding device, the wire arranging device and the transmission system are correspondingly installed on the frame, and the transmission system drives the wire winding device and the wire arranging device respectively.

机架1为长方体框架,绕线装置包括主轴18、绕线桶、下绕线盘23、上绕线架。绕线桶由圆弧形桶壁20组成圆柱体。桶壁19下端与下绕线盘23连接。组成绕线桶的桶壁20的数量最好为3至4片。主轴18穿过绕线桶、下绕线盘23、上绕线架的中心,安装在机架上。主轴18与下绕线盘23和上绕线架固定连接。为方便起吊线卷,在下绕线盘23上面设置了圆环形吊线盘22。 Frame 1 is a cuboid frame, and the winding device includes a main shaft 18, a winding bucket, a lower winding reel 23, and an upper winding frame. The winding barrel is formed into a cylinder by the arc-shaped barrel wall 20 . The lower end of the bucket wall 19 is connected with the lower winding disc 23 . The number of barrel walls 20 constituting the winding barrel is preferably 3 to 4 pieces. Main shaft 18 passes the center of bobbin barrel, following bobbin reel 23, the bobbin frame, is installed on the frame. The main shaft 18 is fixedly connected with the lower winding disc 23 and the upper winding frame. For the convenience of lifting the wire reel, an annular suspension wire reel 22 is set above the lower winding reel 23 .

上绕线架由与桶壁20相对应数量的固定架19和活动架15组成,固定架19以主轴18为中心呈放射状分布,一端固定在主轴18上。固定架19设有“L型”滑道17,快拆螺母16穿过滑道17将固定架19和活动架15连接。活动架15的连接端向下设有台阶,与所述桶壁20相接接触,使在工作中桶壁20始终与下绕线盘23保持垂直状态,防止线卷滑动。 The upper winding stand is made up of fixed mounts 19 and movable mounts 15 corresponding to the barrel wall 20 . The fixed mounts 19 are radially distributed with the main shaft 18 as the center, and one end is fixed on the main shaft 18 . The fixed frame 19 is provided with an "L-shaped" slideway 17, and the quick release nut 16 passes through the slideway 17 to connect the fixed frame 19 with the movable frame 15. The connecting end of the movable frame 15 is provided with a step downwards, which is in contact with the barrel wall 20, so that the barrel wall 20 is kept vertical with the lower winding disk 23 during work, and prevents the coil from sliding.

排线装置由排线器11、滚珠丝杠副12、丝杠13、滑杆14和排线器11组成,所述排线装置固定在机架1上。滚珠丝杠副12固定在排线器11中部与丝杠13配合连接,滑杆14与排线器11一端连接。所述排线器11包括两个带锁止机构的滑轮10,滑轮10只能随着绕线的运动方向做相对运动。 The cable arrangement device is composed of a cable arrangement device 11 , a ball screw pair 12 , a lead screw 13 , a slide bar 14 and a cable arrangement device 11 , and the cable arrangement device is fixed on the frame 1 . The ball screw pair 12 is fixed in the middle of the cable guide 11 and connected with the lead screw 13, and the slide bar 14 is connected with one end of the cable guide 11. Said cable puller 11 includes two pulleys 10 with locking mechanisms, and the pulleys 10 can only move relative to each other along the moving direction of the winding.

所述传动系统包括绕线桶驱动系统和排线器驱动系统。所述绕线桶驱动系统包括电机2、主链轮3、从链轮5和链条4;电机安装在机架1上,主链轮3安装在电机轴上,从链轮5安装在所述主轴18下端,主链轮3和从链轮5通过链条4连接。排线器驱动系统包括电机6、主链轮7、从链轮9和链条 8;电机6安装在机架上1,主链轮7安装在电机6的轴上,从链轮9安装在所述丝杠13下端,主链轮7和从链轮9通过链条8连接。所述排线驱动系统中的电机可顺时针或逆时针转动。 The transmission system includes a winding drum driving system and a cable puller driving system. Described winding drum drive system comprises motor 2, main sprocket 3, from sprocket 5 and chain 4; Motor is installed on the frame 1, main sprocket 3 is installed on the motor shaft, and from sprocket 5 is installed on Main shaft 18 lower ends, master sprocket 3 and slave sprocket 5 are connected by chain 4. The drive system of the cable arrangement includes a motor 6, a main sprocket 7, a slave sprocket 9 and a chain 8; the motor 6 is installed on the frame 1, the main sprocket 7 is installed on the shaft of the motor 6, and the slave sprocket 9 is installed on the Said leading screw 13 lower ends, main sprocket 7 and slave sprocket 9 are connected by chain 8. The motor in the cable drive system can rotate clockwise or counterclockwise.

所述复卷机工作时,包芯线21一端穿过滑轮10,固定在吊线盘22上,电机2通过主链轮3对绕线桶进行驱动,同时电机电机6通过主链轮7带动丝杠13转动,滚珠丝杠副12带动排线器11沿丝杠13和滑杆14上下运动,排线器11牵引包芯线21上下往复运动,包芯线21一层一层缠绕在绕线桶上。 When the rewinder is working, one end of the cored wire 21 passes through the pulley 10 and is fixed on the suspension reel 22. The motor 2 drives the winding barrel through the main sprocket 3, and the motor 6 drives the wire through the main sprocket 7. When the lever 13 rotates, the ball screw pair 12 drives the wire arranging device 11 to move up and down along the lead screw 13 and the slide bar 14, and the wire arranging device 11 pulls the cored wire 21 to reciprocate up and down. on the barrel.

绕线结束后,将松开快拆螺母16后,活动架15沿所述滑道17向上提起,活动架15台阶部分和桶壁20相分离,并向绕线桶中心翻转,桶壁20可向中心方向靠近,起吊吊线盘22,可将包芯线21线卷从绕线桶外抽出。 After the winding is finished, after the quick release nut 16 is loosened, the movable frame 15 is lifted upwards along the slideway 17, the step part of the movable frame 15 is separated from the barrel wall 20, and is turned over towards the center of the winding barrel, and the barrel wall 20 can be Close to the central direction, lift the wire reel 22, and the cored wire 21 coils can be extracted from the outside of the winding drum.

应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.

上文所列出的一系列的详细说明仅仅是针对本实用新型的可行性实施方式的具体说明,它们并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施方式或变更均应包含在本实用新型的保护范围之内。 The series of detailed descriptions listed above are only specific descriptions of the feasible implementation modes of the present utility model, and they are not used to limit the protection scope of the present utility model. Embodiments or modifications should be included within the protection scope of the present utility model.

Claims (6)

1. a vertical rewinding machine, including frame (1), Winder, bus cable device and drive system, described Winder, bus cable device is corresponding with drive system to be arranged in frame, Winder and bus cable device are driven by described drive system respectively, it is characterized in that: described bus cable device is by strand oscillator (11), ball screw assembly, (12), leading screw (13), slide bar (14) forms, the fixing strand oscillator (11) of ball screw assembly, (12) is upper to be connected with leading screw (13), leading screw (13) and slide bar (14) are fixed in frame, described ball screw assembly, (12) coordinates drive strand oscillator (11) to move up and down along leading screw (13) and slide bar (14) with leading screw (13).
Vertical rewinding machine the most as claimed in claim 1, it is characterised in that described strand oscillator (11) includes two pulleys with locking mechanism (10).
Vertical rewinding machine the most as claimed in claim 1, it is characterised in that described Winder includes main shaft (18), coiling bucket, lower wire spool (23), upper bobbin winder bracket.
Vertical rewinding machine the most as claimed in claim 3, it is characterised in that described coiling bucket is made up of circular arc bucket wall (20).
Vertical rewinding machine the most as claimed in claim 3, it is characterised in that described upper bobbin winder bracket is made up of fixed mount (19) and adjustable shelf (15).
Vertical rewinding machine the most as claimed in claim 5, it is characterised in that described fixed mount (19) is provided with " L " shape hole, and the connection end of described adjustable shelf (15) is to having step.
CN201620031968.5U 2015-11-24 2016-01-13 Vertical rewinding machine Expired - Lifetime CN205602824U (en)

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CN201520948793 2015-11-24
CN201520948793X 2015-11-24

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105523435A (en) * 2015-11-24 2016-04-27 龙南龙钇重稀土科技股份有限公司 Vertical type rewinding machine
CN107572307A (en) * 2017-09-16 2018-01-12 晋江诺研机械设计有限公司 A kind of clothes plastic winding shaft Winder
CN107640645A (en) * 2017-10-28 2018-01-30 张晓双 A kind of electrical cable intelligent wrap-up
CN109455574A (en) * 2018-12-05 2019-03-12 大连英蕴科技有限公司 Cable recovery equipment and method for ocean engineering
CN112723000A (en) * 2020-12-26 2021-04-30 包伟佳 Packaging equipment for coiling infusion hose

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105523435A (en) * 2015-11-24 2016-04-27 龙南龙钇重稀土科技股份有限公司 Vertical type rewinding machine
CN107572307A (en) * 2017-09-16 2018-01-12 晋江诺研机械设计有限公司 A kind of clothes plastic winding shaft Winder
CN107572307B (en) * 2017-09-16 2019-08-20 宁夏诺莱普服装有限公司 A kind of clothes plastic winding shaft bobbin winder device
CN107640645A (en) * 2017-10-28 2018-01-30 张晓双 A kind of electrical cable intelligent wrap-up
CN109455574A (en) * 2018-12-05 2019-03-12 大连英蕴科技有限公司 Cable recovery equipment and method for ocean engineering
CN112723000A (en) * 2020-12-26 2021-04-30 包伟佳 Packaging equipment for coiling infusion hose

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