CN205600294U - Ultra -thin metallic glass cell phone case manufacture equipment - Google Patents
Ultra -thin metallic glass cell phone case manufacture equipment Download PDFInfo
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- CN205600294U CN205600294U CN201520999680.2U CN201520999680U CN205600294U CN 205600294 U CN205600294 U CN 205600294U CN 201520999680 U CN201520999680 U CN 201520999680U CN 205600294 U CN205600294 U CN 205600294U
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Abstract
Ultra -thin metallic glass cell phone case manufacture equipment adopts high frequency melting, hot rolling, and the antivacuum metallic glass materials processing equipment of vertical punching press technical design, comprises raw materials melting system, hot rolling system, punching press system, non - vacuum system. Its raw materials melting system has solved the metallic glass problem of liquefying fast, and the hot rolling system has solved suitable stamping processing's plate -type material, and the punching press system has solved cell phone case and has solidified the one shot forming problem fast, and non - vacuum system has solved isolated air problem among melting, the the stamping process. Its technique is the metalworking field. The cell phone case who adopts ultra -thin metallic glass cell phone case manufacture equipment to make has the color and luster of metal platinum to toughness is good, hardness is high, corrosion -resistant, nondiscoloration, light and handy convenient. This equipment is applicable to portable electronic products shells such as making cell -phone, notebook computer, can also regard as the current techique and the equipment of metallic glass processing.
Description
1, technical field
It is to use high-frequency melting, hot rolling and the antivacuum amorphous alloy material process equipment of vertical punching Technology design that ultra-thin non-crystaline amorphous metal phone housing manufactures equipment.Use non-crystaline amorphous metal to have a color and luster of metal platinum as the phone housing of raw material manufacture, and good toughness, hardness are high, corrosion-resistant, invariant color, lightly facilitate.This technical equipment is applicable to manufacture the Portable electronic product outer casing such as mobile phone, notebook computer, it is also possible to as current techique and the equipment of non-crystaline amorphous metal processing.Therefore, its technology is metal processing sectors.
2, background technology
Non-crystaline amorphous metal refers to metal alloy compositions that metal inside atom is disordered state arrangement, that there is not ordered lattice, and be otherwise known as liquid metal alloy or glass metal.Compared with the ordinary metallic alloys material with metallic crystal of metal inside atomic ordered arrangement, fusing point that non-crystaline amorphous metal is not fixed and freezing point.Similar glass and plastic material, non-crystaline amorphous metal in viscous pasty state, has good mobility and fillibility in uniform temperature interval, suitably utilizes mould one-shot forming to manufacture product.Additionally, amorphous alloy material also has high consistency and elasticity and corrosion resistance exceedes the several order of magnitude of rustless steel.Therefore non-crystaline amorphous metal is especially suitable for making super thin metal phone housing.When generally using die casting mode to manufacture non-crystaline amorphous metal ultrathin products, raw materials consumption is bigger.Utilize non-crystaline amorphous metal in viscous pasty state in uniform temperature interval, there is the characteristic of good mobility and fillibility, by hot rolled for ultra-thin plate simultaneously for melted amorphous alloy material, impact style one-shot forming is used to manufacture super thin metal phone housing, both can improve stock utilization, can improve product quality and production efficiency again.Owing to when non-crystaline amorphous metal melts temperature is higher, metallic atom can utilize noble gas to completely cut off air with air generation chemical reaction, can solve temperature when non-crystaline amorphous metal melts higher under non-vacuum environment, metallic atom can be with the problem of air generation chemical reaction.
3, utility model content
When generally using die casting mode to manufacture non-crystaline amorphous metal ultrathin products, raw materials consumption is bigger.Utilize non-crystaline amorphous metal in viscous pasty state in uniform temperature interval, there is the characteristic of good mobility and fillibility, by hot rolled for ultra-thin plate simultaneously for melted amorphous alloy material, impact style one-shot forming is used to manufacture super thin metal phone housing, both can improve stock utilization, can improve product quality and production efficiency again.Owing to when non-crystaline amorphous metal melts temperature is higher, metallic atom can utilize noble gas to completely cut off air with air generation chemical reaction, can solve temperature when non-crystaline amorphous metal melts higher under non-vacuum environment, metallic atom can be with the problem of air generation chemical reaction.
Ultra-thin non-crystaline amorphous metal phone housing (25) manufactures equipment, including raw materials melt system, hot rolling system, stamping system, non-vacuum system;Raw materials melt system is by the cabinet type high frequency electric source (1) being positioned at stamping machine (11) side, the cylinder-shaped ceramic smelting furnace (3) of the passage (2) that non-crystaline amorphous metal (22) liquid injects hot rolling system is arranged at bottom, cylindrical pottery gate (23) intersected vertically with passage (2) in ceramic melter (3), it is wrapped in the high frequency coil (4) of cylindrical ceramic smelting furnace (3) outer wall, connect high frequency electric source (1) and the flexible cable (5) of high frequency coil (4), the loading being positioned at stamping machine (11) top contains zirconium, aluminum, copper, nickel, the quantitative feeding storehouse (6) of graininess non-crystaline amorphous metal raw material (22) of zinc composition, and pottery passage (7) is constituted in graininess non-crystaline amorphous metal raw material (22) is transported to cylinder-shaped ceramic crucible (3);Hot rolling system is by high-melting-point inclined plane groove shape high-melting-point mould (8), it is positioned at the hot rolling roller bearing (9) on inclined plane groove mould (8) top, and hot rolling roller bearing (9) transmission being positioned at inclined plane groove mould (8) lower section is constituted with thermostat (10);Stamping system is by stamping machine (11), cylindrical metal stamping bar (26), it is fixed on the square mold (13) that the material being internally provided with deep fat passage (12) is metallic copper of punch rod (26) lower end and is fixed on cabinet type constant temperature deep fat device (17) top and is internally provided with the square lower mold (15) that deep fat passage (14) material is metallic copper, mold (13) the phone housing die cavity (16) that constituted identical with lower mold (15), it is positioned at the robot arm (24) of stamping machine (11) side, to deep fat passage (12), cabinet type constant temperature deep fat device (17) of deep fat passage (14) supply circulating hot oil, and connect cabinet type constant temp. heating oil device (17) and deep fat passage (12), the flexible thermal oil-piping layout (27) of deep fat passage (14) is constituted;Non-vacuum system is by the seal closure (18) of cuboid transparent organic glass material, it is positioned at the noble gas feeding mechanism (19) in seal closure (18) outside, it is connected with noble gas feeding mechanism (19) and to the air inlet pipe (20) of seal closure (18) bottom conveying noble gas, and inserts seal closure (18) top for discharging exhaustor (21) composition of air.
Ultra-thin non-crystaline amorphous metal phone housing (25) manufactures equipment raw materials melt system, solve non-crystaline amorphous metal fast liquefying problem, hot rolling system solves the plate shape material of suitable punching press, stamping system solves phone housing rapid solidification one-shot forming problem, and non-vacuum system solves and completely cuts off air problem in melted, punching course.
4, accompanying drawing explanation
Fig. 1 is that ultra-thin non-crystaline amorphous metal phone housing (25) manufactures equipment structure chart.Fig. 2 is hot rolling system inclined plane groove shape mould (8) schematic diagram.Fig. 3 is hot rolling system inclined plane groove shape mould (8) top view.Fig. 4 is hot rolling system inclined plane groove shape mould (8) longitudinally perpendicular profile.Fig. 5 is mold (13) horizontal sectional drawing.Fig. 6 is mold (13) longitudinally perpendicular profile.Fig. 7 is lower mold (15) horizontal sectional drawing.Fig. 8 is lower mold (15) longitudinally perpendicular profile.Fig. 9 is that mold (13) docks the longitudinally perpendicular profile constituting phone housing die cavity (16) with lower mold (15).
5
, detailed description of the invention
Non-crystaline amorphous metal phone housing manufactures Optimum Design scheme:
Ultra-thin non-crystaline amorphous metal phone housing manufactures equipment and is made up of raw materials melt system, hot rolling system, stamping system, non-vacuum system.
Raw materials melt system solves non-crystaline amorphous metal fast liquefying problem, and hot rolling system solves the plate shape material of suitable punching press, and stamping system solves phone housing rapid solidification one-shot forming problem, and non-vacuum system solves and completely cuts off air problem in melted, punching course.
Raw materials melt system is by the cabinet type high frequency electric source (1) being positioned at stamping machine (11) side, the cylinder-shaped ceramic smelting furnace (3) of the passage (2) that non-crystaline amorphous metal (22) liquid injects hot rolling system is arranged at bottom, cylindrical pottery gate (23) intersected vertically with passage (2) in ceramic melter (3), it is wrapped in the high frequency coil (4) of cylindrical ceramic smelting furnace (3) outer wall, connect high frequency electric source (1) and the flexible cable (5) of high frequency coil (4), the loading being positioned at stamping machine (11) top contains zirconium, aluminum, copper, nickel, the quantitative feeding storehouse (6) of graininess non-crystaline amorphous metal raw material (22) of zinc composition, and pottery passage (7) is constituted in graininess non-crystaline amorphous metal raw material (22) is transported to cylinder-shaped ceramic crucible (3).
Hot rolling roller bearing (9) that hot rolling system by inclined plane groove shape refractory metal mould (8), is positioned at inclined plane groove mould (8) top and be positioned at hot rolling roller bearing (9) transmission of inclined plane groove mould (8) lower section and constitute with thermostat (10).
Stamping system is by stamping machine (11), cylindrical metal stamping bar (26), it is fixed on the square mold (13) that the material being internally provided with deep fat passage (12) is metallic copper of punch rod (26) lower end and is fixed on mold (13) lower inner and is provided with the square lower mold (15) that deep fat passage (14) material is metallic copper, mold (13) the phone housing die cavity (16) that constituted identical with lower mold (15), it is positioned at the robot arm (24) of stamping machine (11) side, to deep fat passage (12), cabinet type constant temperature deep fat device (17) of deep fat passage (14) supply circulating hot oil, and connect cabinet type constant temp. heating oil device (17) and mold (13), the flexible thermal oil-piping layout (27) of lower mold (15) is constituted.
Non-vacuum system by the seal closure (18) of cuboid transparent organic glass material, be positioned at the noble gas feeding mechanism (19) in seal closure (18) outside and be connected and persistently carry to seal closure (18) bottom the air inlet pipe (20) of noble gas with noble gas feeding mechanism (19) and insert seal closure (18) top and be used for discharging the exhaustor (21) of air and constitute.
Raw materials melt system uses high frequency coil (4) Electromagnetic Heating to solve rapid melting non-crystaline amorphous metal raw material problem, and ceramic melter (3) is not affected by high-frequency electromagnetic and high temperature resistant.During high frequency coil (2) heating, cylindrical pottery gate (23) control ceramic melter (3) interior non-crystaline amorphous metal liquid and enter hot rolling system mould (8) by passage (2).
Hot rolling system uses inclined plane groove shape refractory metal mould (8) to be beneficial to the flowing of non-crystaline amorphous metal liquid, and hot rolling roller bearing (9) rotates and extrudes melted non-crystaline amorphous metal for certain thickness thin sheet form simultaneously.Transmission and thermostat (10) can drive hot rolling roller bearing (9) to rotate, and make inclined plane groove mould (8) temperature be maintained in the temperature range that non-crystaline amorphous metal is viscous pasty state.
Stamping system uses copper mold (13) and lower mold (15) good heat conductivity, non-crystaline amorphous metal liquid can be made to lower the temperature rapidly, and rapid solidification molding in the phone housing die cavity (22) that mold (13) and lower mold (15) are constituted.Mould inside circulating hot oil mold (13) and lower mold (15) can be kept to be in temperature constant state.Robot arm (24) is utilized to be removed by compressing phone housing (25).
Non-vacuum system uses the seal closure (18) of cuboid transparent organic glass material on the one hand raw materials melt system, hot rolling system, stamping system and outside air to be completely cut off, and on the other hand can pass through seal closure (18) facilities for observation ruuning situation.Utilize air inlet pipe (20) by introduced below from seal closure (16) more than the noble gas argon of air for proportion, the air in seal closure (16) can be made to overflow from the exhaustor (21) being positioned at seal closure (16) top, solve non-crystaline amorphous metal when melting, can be with the problem of air generation chemical reaction.
Manufacturing phone housing raw material and use containing zirconium, aluminum, copper, nickel, the graininess non-crystaline amorphous metal (22) of zinc composition, manufactured phone housing (25) has the color and luster of noble metal platinum, and hardness is high, invariant color.
Claims (1)
- nullThe most ultra-thin non-crystaline amorphous metal phone housing (25) manufactures equipment,Including raw materials melt system、Hot rolling system、Stamping system、Non-vacuum system,It is characterized in that: raw materials melt system is by the cabinet type high frequency electric source (1) being positioned at stamping machine (11) side,The cylinder-shaped ceramic smelting furnace (3) of the passage (2) that non-crystaline amorphous metal (22) liquid injects hot rolling system is arranged at bottom,Cylindrical pottery gate (23) intersected vertically with passage (2) in ceramic melter (3),It is wrapped in the high frequency coil (4) of cylindrical ceramic smelting furnace (3) outer wall,Connect high frequency electric source (1) and the flexible cable (5) of high frequency coil (4),The loading being positioned at stamping machine (11) top contains zirconium、Aluminum、Copper、Nickel、The quantitative feeding storehouse (6) of graininess non-crystaline amorphous metal raw material (22) of zinc composition,And pottery passage (7) is constituted in graininess non-crystaline amorphous metal raw material (22) is transported to cylinder-shaped ceramic crucible (3);Hot rolling system is by high-melting-point inclined plane groove shape high-melting-point mould (8), it is positioned at the hot rolling roller bearing (9) on inclined plane groove mould (8) top, and hot rolling roller bearing (9) transmission being positioned at inclined plane groove mould (8) lower section is constituted with thermostat (10);Stamping system is by stamping machine (11), cylindrical metal stamping bar (26), it is fixed on the square mold (13) that the material being internally provided with deep fat passage (12) is metallic copper of punch rod (26) lower end and is fixed on cabinet type constant temperature deep fat device (17) top and is internally provided with the square lower mold (15) that deep fat passage (14) material is metallic copper, mold (13) the phone housing die cavity (16) that constituted identical with lower mold (15), it is positioned at the robot arm (24) of stamping machine (11) side, to deep fat passage (12), cabinet type constant temperature deep fat device (17) of deep fat passage (14) supply circulating hot oil, and connect cabinet type constant temp. heating oil device (17) and deep fat passage (12), the flexible thermal oil-piping layout (27) of deep fat passage (14) is constituted;Non-vacuum system is by the seal closure (18) of cuboid transparent organic glass material, it is positioned at the noble gas feeding mechanism (19) in seal closure (18) outside, it is connected with noble gas feeding mechanism (19) and to the air inlet pipe (20) of seal closure (18) bottom conveying noble gas, and inserts seal closure (18) top for discharging exhaustor (21) composition of air.
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CN201520999680.2U CN205600294U (en) | 2015-11-30 | 2015-11-30 | Ultra -thin metallic glass cell phone case manufacture equipment |
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CN201520999680.2U CN205600294U (en) | 2015-11-30 | 2015-11-30 | Ultra -thin metallic glass cell phone case manufacture equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110508777A (en) * | 2019-09-27 | 2019-11-29 | 北京科技大学 | A kind of amorphous alloy vertical die-casting machine and pressure casting method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110508777A (en) * | 2019-09-27 | 2019-11-29 | 北京科技大学 | A kind of amorphous alloy vertical die-casting machine and pressure casting method |
CN110508777B (en) * | 2019-09-27 | 2020-07-31 | 北京科技大学 | Die casting method of vertical amorphous alloy die casting machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CP02 | Change in the address of a patent holder |
Address after: 104 2A, 518017 village, Futian District, Shenzhen, Guangdong, Yitian Patentee after: Liu Nanlin Address before: 421800 Leiyang City, Hunan Province Hunan Prison fourteen prison area Patentee before: Liu Nanlin |
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CP02 | Change in the address of a patent holder | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20181130 |
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CF01 | Termination of patent right due to non-payment of annual fee |