CN205588411U - Limit production line is sawed with great ease to intelligence tuningout type wood -based plate - Google Patents

Limit production line is sawed with great ease to intelligence tuningout type wood -based plate Download PDF

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Publication number
CN205588411U
CN205588411U CN201620316702.5U CN201620316702U CN205588411U CN 205588411 U CN205588411 U CN 205588411U CN 201620316702 U CN201620316702 U CN 201620316702U CN 205588411 U CN205588411 U CN 205588411U
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China
Prior art keywords
sheet material
tuningout
conveying mechanism
panel
edge
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Expired - Fee Related
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CN201620316702.5U
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Chinese (zh)
Inventor
陈乃建
李玉山
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Linyi Jin Lun Hot Pressing Machinery Co Ltd
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Linyi Jin Lun Hot Pressing Machinery Co Ltd
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Priority to CN201620316702.5U priority Critical patent/CN205588411U/en
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Abstract

The utility model provides a limit production line is sawed with great ease to intelligence tuningout type wood -based plate, package rubbing board edge is vertically sawed limit system, conveying mechanism, the vertical centering mechanism of panel, panel along visual identification system, the horizontal tuningout system of panel, conveying mechanism, panel and is transversely sawed limit system, pile up neatly mechanism, the collection of sheet material edge visual identification system and extract horizontal limit, longitudinal edge profile and the breadth defect characteristic image information of artificial panel, calculate production board material size and offset, the offset direction of artificial panel, transmit above -mentioned offset and offset direction for the horizontal tuningout system of panel, by the automatic tuningout of servo motor drive tuningout slip table motion realization panel, contrasting production board material size and standard board material specification mutually, calculating the interval of rip sawing and rip sawing, cross cut saw and cross cut saw, the saw bit interval that the limit system was transversely sawed to limit system, panel is vertically sawed to automatic adjustment panel, realizes the self -adaptation that broad width panel material cut.

Description

Intelligence tuningout type wood-based plate mitre saw limit production line
Technical field
This utility model relates to a kind of wood-based plate mitre saw limit apparatus for production line, especially relates to based on machine vision tuningout Wood-based plate mitre saw limit production line.
Background technology
Due to developing rapidly of China's economy, Living consumption improves day by day, people's material, size and shape to product Position precision has had requirements at the higher level, and for improving timber utilization rate, frequently with the multi-layer sheet such as three-ply board, five-ply board, and multi-layer sheet leads to Often being available for the effect materials such as aircraft, boats and ships, train, automobile, building and clad plate case, the woodwork yield of China is occupied in the world Bigger proportion, furniture and wood-based plate total output also come out at the top, but the woodwork process equipment particularly multilamellar of current China Board processing device automaticity ratio is relatively low, and wood-based plate process equipment is difficult to comply with China's industry of artificial boards growth step at a high speed Cut down.Saw limit is the important procedure of wood-based plate processing, and mostly China's sheet material mitre saw limit is complete by manual operation or simple mechanism Becoming, Digital Control degree is low, and process velocity is low, and operator's labor intensity is big, poor working environment, and operational danger is high, meanwhile, Human cost is more and more higher, is also unfavorable for the further development of enterprise.In order to improve the automatization of artificial board process equipment, permitted Many wood-based plates processing enterprise have developed multiple sheet material mitre saw edge equipment according to the processing technique of wood-based plate, such as the patent No.: ZL201110227965.0 " a kind of automatic edging and trimming saw of wood-based plate numerical control " etc., but in the course of processing of saw limit, many employings are artificial The exterior contour of sheet material carries out centering, and sheet material is generally generated by heat pressing process by slab of mating formation, in slab of mating formation, multiple Veneer (or veneer) is overlapped mutually and causes slab edge uneven, and it is right that traditional centralising device is only carried out according to the profile of slab Middle cutting, when slab is irregular or steel slab surface is defective, easily produces waste product, for overcoming tradition the above-mentioned of centralising device to ask Topic, machine vision technique is incorporated in sheet edge identification by this utility model, is formed with machine vision detection sheet edge Excellent cutting scheme, and drive feed system to realize the automatic deflection adjusting of slab, improve plate cutting quality, rate of reducing the number of rejects and seconds.
Summary of the invention
Technical problem to be solved in the utility model is to overcome present in the course of processing of above-mentioned wood-based plate mitre saw limit Quality problems, it is provided that a kind of intelligent tuningout type wood-based plate mitre saw limit based on machine vision production line.
For solving above-mentioned technical problem, this utility model provides a kind of intelligence tuningout type wood-based plate mitre saw limit production line, Including sheet edge visual identifying system (2), the horizontal deviation system of sheet material (3), conveying mechanism (4), sheet material longitudinally saw edge system (5), conveying mechanism (6), sheet material longitudinal centering mechanism (7), sheet material laterally saw edge system (8), stacking mechanism (9);Described plate Edge edge visual identifying system (2) is symmetrically arranged on above conveying mechanism (4) front end;The horizontal deviation system of described sheet material (3) It is installed on conveying mechanism (4) middle part;Described sheet material longitudinally connects conveying mechanism (4) in saw edge system (5) front end, and rear end connects defeated Send mechanism (6);Described sheet material longitudinal centering mechanism (7) is installed on conveying mechanism (6) rear end;Limit system laterally sawed by described sheet material System (8) is installed on sheet material longitudinal centering mechanism (7) left side;Described stacking mechanism (9) is installed on sheet material and laterally saws edge system (8) Rear end.
Described conveying mechanism (4), sheet material longitudinally saw edge system (5), conveying mechanism (6), sheet material longitudinal centering mechanism (7) Centerline collineation;Described sheet material horizontal deviation system (3) centrage and conveying mechanism (4), sheet material longitudinally saw edge system (5), conveying mechanism (6), the centerline parallel of sheet material longitudinal centering mechanism (7), parallel distance is sheet edge visual recognition line The artificial board side-play amount that system (2) calculates;Described sheet material laterally saws edge system (8), the centrage of stacking mechanism (9) and sheet material The central axis of longitudinal centering mechanism (7).
Described sheet edge visual identifying system (2) includes that main control computer (1), industrial camera (22), machine regard Feel light source (23);Described industrial camera (22), machine vision light source (23) are installed on black box body (24) and camera bellows cover (21) In the camera bellows of composition.
The horizontal deviation system of described sheet material (3) includes guide roller (26), guide rail (27), tuningout slide unit (28), gripper shoe (30), servomotor (31), adjustment plate (32), folder cutter slide unit (33), folder cutter (34), tuningout slide unit (35), gripper shoe (36), tooth Bar mechanism (37), oscillating cylinder (38), gear (39);Described tuningout slide unit (28) is symmetrically mounted on tuningout slide unit (35) two Side, and it is connected to tuningout slide unit (35) by adjustment plate (32);Described folder cutter slide unit (33) is symmetrically arranged on tuningout slide unit 28 On, and it is connected to gear (39) by rackwork (37);Described gear (39) is installed on oscillating cylinder (38) output shaft; Described folder cutter (34) is arranged on folder cutter slide unit (33).
Described intelligent tuningout type wood-based plate mitre saw limit method, comprises the steps:
The real-time pictures of artificial board is obtained by industrial camera (22);
The real-time pictures obtaining industrial camera (22) carries out the rim detection of sheet material front and back end and both sides;
Extract the horizontal edge of artificial board, longitudinal edge profile and breadth defect characteristic;
Calculate finished product board dimension and side-play amount, the offset direction of artificial board;
Sheet material horizontal tuningout system is passed to by main control computer (1) port after above-mentioned side-play amount and offset direction being encoded System (3), is driven tuningout slide unit (35) motion to realize the automatic deflection adjusting of sheet material by servomotor (31);
Finished product board dimension is contrasted with standard plate specification, calculates the spacing of length sawing and length sawing, jack saw and jack saw, from The saw blade spacing of edge system (8) laterally sawed by dynamic adjustment sheet material longitudinally saw edge system (5), sheet material, it is achieved different breadth plate cuttings.
Described intelligent tuningout type wood-based plate mitre saw limit method also includes: according to industrial camera (22) obtain real-time The artificial board horizontal edge occurred first in picture is timed and counts length, when again occurring artificial board horizontal edge in real-time pictures Time, calculate the longitudinal length of artificial board.
Described intelligent tuningout type wood-based plate mitre saw limit method also includes: according to industrial camera (22) obtain real-time The surface defect of picture detection wood-based plate, calculates the side-play amount of artificial board, offset direction with pixel inside surface defect, by Sheet material both side surface defect distribution calculates the lateral length of artificial board.
The installing space of described sheet edge visual identifying system (2) can adjust according to the breadth size of processing sheet material.
Beneficial effect: this utility model can gather the image of artificial board by sheet edge visual identifying system Information, by two ends, both sides of the edge and board surface defect detection before and after image procossing acquisition sheet material, according to the spy at slab edge Survey result and calculate side-play amount and the offset direction of slab, and this side-play amount and offset direction are passed to controller, drive servo Motor movement realizes the automatic deflection adjusting of sheet material, thus is effectively improved plate cutting quality, rate of reducing the number of rejects and seconds, meanwhile, and also can basis Wood plank limb recognition result and the optimal cutling scheme formed on this basis, contexture by self plate cutting breadth, improve plate The utilization rate of material.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is sheet material rip cutting equipment schematic diagram of the present utility model;
Fig. 3 is artificial board limb recognition system of the present utility model and adjusting deviation device structural representation;
Fig. 4 is adjusting deviation device structure longitudinal sectional view of the present utility model;
Fig. 5 is adjusting deviation device structure transverse sectional view of the present utility model;
In figure: 1 main control computer, 2 sheet edge visual identifying systems, the 3 horizontal deviation systems of sheet material, 4 conveying mechanisms, 5 Sheet material longitudinally saw edge system, 6 conveying mechanisms, 7 sheet material longitudinal centering mechanisms, 8 sheet materials laterally saw edge system, 9 stacking mechanisms, 20 pressures Roll assembly, 21 camera bellows covers, 22 industrial cameras, 23 machine vision light sources, 24 black box bodies, 25 supports, 26 guide rollers, 27 guide rails, 28 tuningout slide units, 29 guide rails, 30 gripper shoes, 31 servomotors, 32 adjustment plate, 33 folder cutter slide units, 34 folder cuttves, 35 tuningout slide units, 36 gripper shoes, 37 rackworks, 38 oscillating cylinders, 39 gears, 40 drive mechanisms, 41 guide rails, 42 live-rollers, 43 transport platform, 44 Cylinder, 51 length sawing guiding mechanisms, 52 lathe beds, 53 feeding rollers, 54 length sawings.
Detailed description of the invention
Below in conjunction with the accompanying drawings and this utility model is specifically described by embodiment.
This utility model is a kind of wood-based plate mitre saw limit production line based on machine vision and method.
Fig. 1 show structural representation front view of the present utility model.
This utility model includes the horizontal deviation system of sheet edge visual identifying system 2, sheet material 3, conveying mechanism 4, sheet material Longitudinally saw edge system 5, conveying mechanism 6, sheet material longitudinal centering mechanism 7, sheet material laterally saw edge system 8, stacking mechanism 9;Sheet material limit Edge visual identifying system 2 has two sets, is symmetrically arranged on above conveying mechanism 4 front end;The horizontal deviation system of described sheet material 3 is pacified It is loaded in the middle part of conveying mechanism 4;Described sheet material longitudinally connects conveying mechanism 4 in saw edge system 5 front end, and rear end connects conveying mechanism 6; Described sheet material longitudinal centering mechanism 7 is installed on conveying mechanism 6 rear end;Described sheet material laterally saw edge system 8 be installed on sheet material indulge On the left of centering body 7;Described stacking mechanism 9 is installed on sheet material and laterally saws edge system 8 rear end.
Fig. 2 is sheet material rip cutting equipment schematic diagram of the present utility model.
Described conveying mechanism 4 includes press roll component 20, live-roller 42, transport platform 43, cylinder 44;Described sheet material is longitudinally Saw edge system 5 includes length sawing guiding mechanism 51, lathe bed 52, feeding roller 53, length sawing 54.
Fig. 3 show artificial board limb recognition system of the present utility model and adjusting deviation device structural representation.
Described sheet edge visual identifying system 2 includes main control computer 1, industrial camera 22, machine vision light source 23;Described industrial camera 22, machine vision light source 23 are installed in the camera bellows of black box body 24 and camera bellows cover 21 composition;Described The horizontal deviation system of sheet material 3 be positioned on the right side of sheet edge visual identifying system 2, artificial board is first warp under the dragging of pinch roll Cross sheet edge visual identifying system 2 and carry out front and back end, the rim detection of two side profile, enter back into the horizontal deviation system of sheet material 3 Carrying out sheet material center tuningout, concrete tuningout step is as follows:
The real-time pictures of artificial board is obtained by industrial camera 22;
The real-time pictures obtaining industrial camera 22 carries out the rim detection of sheet material front and back end and both sides;
Extract the horizontal edge of artificial board, longitudinal edge profile and breadth defect characteristic;
Calculate finished product board dimension and side-play amount, the offset direction of artificial board;
The horizontal deviation system of sheet material is passed to by main control computer 1 port after above-mentioned side-play amount and offset direction being encoded 3, servomotor 31 drive tuningout slide unit 35 motion to realize the automatic deflection adjusting of sheet material;
Finished product board dimension is contrasted with standard plate specification, calculates the spacing of length sawing and length sawing, jack saw and jack saw, from The saw blade spacing of edge system 8 laterally sawed by dynamic sheet material longitudinally saw edge system 5, the sheet material that adjusts, it is achieved different breadth plate cuttings.
Described intelligent tuningout type wood-based plate mitre saw limit method also includes: the real-time picture obtained according to industrial camera 22 The artificial board horizontal edge occurred first in face is timed and counts length, when real-time pictures occurs artificial board horizontal edge again, Calculate the longitudinal length of artificial board.
Described intelligent tuningout type wood-based plate mitre saw limit method also includes: the real-time picture obtained according to industrial camera 22 The surface defect of face detection wood-based plate, calculates the side-play amount of artificial board, offset direction with pixel inside surface defect, by plate Material both side surface defect distribution calculates the lateral length of artificial board.
Figure 4 and 5 show adjusting deviation device structure longitudinally, laterally sectional view of the present utility model.
The horizontal deviation system of described sheet material 3 includes servomotor 31, adjustment plate 32, folder cutter slide unit 33, folder cutter 34, tuningout Slide unit 35, gripper shoe 36;Described servomotor 31 is connected to tuningout slide unit 35, described adjustment plate 32 by drive mechanism 40 Centre is fixed on tuningout slide unit 35, and both sides are connected with tuningout slide unit 28 respectively;Described tuningout slide unit 28 is by guide rail 7 assembly Being connected to gripper shoe 36, and be arranged in transport platform 43 by gripper shoe 36, described folder cutter slide unit 33 is symmetrical by guide rail 41 It is installed on tuningout slide unit 28, and is connected to oscillating cylinder 38 by rackwork 37, gear 39;Described folder cutter 34 is arranged on On folder cutter slide unit 33, two the folder cuttves 34 being arranged on tuningout slide unit 35 homonymy realize artificial board under oscillating cylinder 38 acts on Exterior contour centering.
Embodiment of the present utility model is the horizontal tuningout of artificial board based on machine vision, and this utility model can basis Need to arrange wood-based plate based on machine vision tuningout horizontal, longitudinal.
This utility model the embodiment above, is merely illustrative, and is not only, all in the range of this utility model Or the change in the range of equivalent this utility model all surrounded by this utility model.

Claims (5)

1. an intelligent tuningout type wood-based plate mitre saw limit production line, it is characterised in that: include sheet edge visual identifying system (2), the horizontal deviation system of sheet material (3), conveying mechanism (4), sheet material longitudinally saw edge system (5), conveying mechanism (6), sheet material are longitudinally Centering body (7), sheet material laterally saw edge system (8), stacking mechanism (9);Described sheet edge visual identifying system (2) is symmetrical It is installed on above conveying mechanism (4) front end;The horizontal deviation system of described sheet material (3) is installed on conveying mechanism (4) middle part;Described Sheet material longitudinally connect conveying mechanism (4) in saw edge system (5) front end, rear end connects conveying mechanism (6);Described sheet material is the most right Middle mechanism (7) is installed on conveying mechanism (6) rear end;Described sheet material is laterally sawed edge system (8) and is installed on sheet material longitudinal centering machine Structure (7) left side;Described stacking mechanism (9) is installed on sheet material and laterally saws edge system (8) rear end.
Intelligence tuningout type wood-based plate mitre saw limit the most according to claim 1 production line, it is characterised in that: described conveying Mechanism (4), sheet material longitudinally saw edge system (5), conveying mechanism (6), the centerline collineation of sheet material longitudinal centering mechanism (7);Described Sheet material horizontal deviation system (3) centrage and conveying mechanism (4), sheet material longitudinally saw edge system (5), conveying mechanism (6), sheet material The centerline parallel of longitudinal centering mechanism (7), parallel distance is that the artificial board that sheet edge visual identifying system (2) calculates is inclined Shifting amount;Described sheet material laterally saws edge system (8), the centrage of stacking mechanism (9) and the center of sheet material longitudinal centering mechanism (7) Line is vertical.
Intelligence tuningout type wood-based plate mitre saw limit the most according to claim 1 production line, it is characterised in that: described sheet material Peripheral vision identification system (2) includes main control computer (1), industrial camera (22), machine vision light source (23);Described work In the camera bellows that industry video camera (22), machine vision light source (23) are installed on black box body (24) and camera bellows cover (21) forms.
Intelligence tuningout type wood-based plate mitre saw limit the most according to claim 1 production line, it is characterised in that: described sheet material Laterally deviation system (3) include guide roller (26), guide rail (27), tuningout slide unit (28), gripper shoe (30), servomotor (31), Adjustment plate (32), folder cutter slide unit (33), folder cutter (34), tuningout slide unit (35), gripper shoe (36), rackwork (37), swing gas Cylinder (38), gear (39);Described tuningout slide unit (28) is symmetrically mounted on tuningout slide unit (35) both sides, and by adjustment plate (32) It is connected to tuningout slide unit (35);Described folder cutter slide unit (33) is symmetrically arranged on tuningout slide unit 28, and passes through rackwork (37) gear (39) it is connected to;Described gear (39) is installed on oscillating cylinder (38) output shaft;Described folder cutter (34) peace It is contained on folder cutter slide unit (33).
5., according to the intelligent tuningout type wood-based plate mitre saw limit production line described in claim 1 or 3, it is further characterized in that: described Sheet edge visual identifying system (2) installing space can according to processing sheet material breadth size adjust.
CN201620316702.5U 2016-04-17 2016-04-17 Limit production line is sawed with great ease to intelligence tuningout type wood -based plate Expired - Fee Related CN205588411U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105710930A (en) * 2016-04-17 2016-06-29 临沂金轮热压机械有限公司 Intelligent deviation adjusting type artificial board longitudinal and transverse edge trimming production line and method
CN108326985A (en) * 2018-02-01 2018-07-27 海宁市纵达新材料有限公司 A kind of transverse cuts mechanism of buckle cutter device
CN108789671A (en) * 2018-07-09 2018-11-13 唐奥琪 A kind of positioning sanction for plank after edge sealing repaiies the cutting edge component of device
CN109676694A (en) * 2019-01-25 2019-04-26 杭州易闻科技有限公司 Waste and old plank process equipment and its application method based on roller sawing pipeline
CN109968456A (en) * 2019-04-12 2019-07-05 山东工业职业学院 A kind of automatic longitudinal sectional system of the stupefied plank in slope
CN111347174A (en) * 2020-04-13 2020-06-30 深圳美克激光设备有限公司 Automatic feeding type laser cutting method and system based on AI technology
CN113977707A (en) * 2021-11-01 2022-01-28 湖南名选机电有限公司 Defect cutting device and wood defect scanning and cutting all-in-one machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105710930A (en) * 2016-04-17 2016-06-29 临沂金轮热压机械有限公司 Intelligent deviation adjusting type artificial board longitudinal and transverse edge trimming production line and method
CN105710930B (en) * 2016-04-17 2018-03-13 临沂金轮热压机械有限公司 Intelligent tuningout type wood-based plate mitre saw side production line and method
CN108326985A (en) * 2018-02-01 2018-07-27 海宁市纵达新材料有限公司 A kind of transverse cuts mechanism of buckle cutter device
CN108789671A (en) * 2018-07-09 2018-11-13 唐奥琪 A kind of positioning sanction for plank after edge sealing repaiies the cutting edge component of device
CN108789671B (en) * 2018-07-09 2020-12-08 靖江国林木业有限公司 Edge cutting assembly of positioning and trimming device for edge-sealed wood board
CN109676694A (en) * 2019-01-25 2019-04-26 杭州易闻科技有限公司 Waste and old plank process equipment and its application method based on roller sawing pipeline
CN109968456A (en) * 2019-04-12 2019-07-05 山东工业职业学院 A kind of automatic longitudinal sectional system of the stupefied plank in slope
CN109968456B (en) * 2019-04-12 2020-11-27 山东工业职业学院 Automatic longitudinal cutting system for slope corrugated wood board
CN111347174A (en) * 2020-04-13 2020-06-30 深圳美克激光设备有限公司 Automatic feeding type laser cutting method and system based on AI technology
CN111347174B (en) * 2020-04-13 2021-02-19 深圳美克激光设备有限公司 Automatic feeding type laser cutting method and system based on AI technology
CN113977707A (en) * 2021-11-01 2022-01-28 湖南名选机电有限公司 Defect cutting device and wood defect scanning and cutting all-in-one machine

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20160921

Termination date: 20180417