CN205576178U - Novel leather roller coat machine - Google Patents
Novel leather roller coat machine Download PDFInfo
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- CN205576178U CN205576178U CN201620167205.3U CN201620167205U CN205576178U CN 205576178 U CN205576178 U CN 205576178U CN 201620167205 U CN201620167205 U CN 201620167205U CN 205576178 U CN205576178 U CN 205576178U
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Abstract
本实用新型涉及一种新型皮革辊涂机,包括机架、可转动地设置在机架上的涂饰辊和压力辊、用以供应化料的供料机构以及用以带动涂饰辊转动的驱动机构,压力辊与涂饰辊之间形成供皮革穿过的间隙,供料机构包括对应涂饰辊设置的蘸料槽、储料槽以及输送机构,涂饰辊沿蘸料槽的长度方向设置,涂饰辊位于蘸料槽的上方且伸入蘸料槽中。如此,皮革从涂饰辊与压力辊之间穿过,借助涂饰辊和压力辊的转动实现皮革的持续输送,涂饰辊在转动的过程中持续与蘸料槽中的化料接触并将化料粘附在涂饰辊上,借助涂饰辊实现皮革的辊涂,储料槽则借助输送机构将化料输送至蘸料槽中实现化料的补给,如此,本实用新型结构简易,化料能够被充分利用,实现皮革的均匀辊涂。
The utility model relates to a novel leather roller coater, comprising a frame, a finishing roller and a pressure roller rotatably arranged on the frame, a feeding mechanism for supplying chemical materials, and a driving mechanism for driving the finishing roller to rotate A gap for leather to pass is formed between the pressure roller and the finishing roller. The feeding mechanism includes a dipping tank, a storage tank and a conveying mechanism set corresponding to the coating roller. The coating roller is arranged along the length direction of the dipping tank. The coating roller is located at The top of the dipping tank and extends into the dipping tank. In this way, the leather passes between the coating roller and the pressure roller, and the leather is continuously conveyed by the rotation of the coating roller and the pressure roller. Attached to the finishing roller, the roller coating of the leather is realized by means of the finishing roller, and the storage tank is used to transport the chemical material to the dipping tank to realize the replenishment of the chemical material by means of the conveying mechanism. In this way, the utility model has a simple structure and the chemical material can be fully Use to achieve uniform roller coating of leather.
Description
技术领域technical field
本实用新型属皮革处理设备领域,具体涉及一种新型皮革辊涂机。The utility model belongs to the field of leather processing equipment, in particular to a novel leather roller coater.
背景技术Background technique
目前皮革的涂饰主要分为刷涂、喷涂和辊涂。刷涂工艺由于效率低,人工成本高,化料利用低,刷涂表面不均匀,对成品皮的质量等级影响较大,由于人工刷涂易对人体健康造成影响,不符合环保要求。喷涂工艺对皮革表面喷涂均匀,仅需要较少人工,即可操作,对于人工的成本低,适合自动化流水线操作。但是现有的喷浆机是由多个喷头旋转喷涂,在喷涂过程中有皮和没有皮的地方都会喷涂,这样就会产生化料的浪费,对于化料的利用率极低,增加物料成本,也不符合节约环保要求。对于辊涂工艺来说,由于辊涂化料利用率高,工人成本低,符合环保要求,所以越来越多的工厂开始广泛使用辊涂工艺,或者辊涂与喷涂相结合的工艺。At present, the finishing of leather is mainly divided into brush coating, spray coating and roller coating. Due to the low efficiency, high labor cost, low utilization of chemical materials, and uneven brushing surface, the brushing process has a great impact on the quality level of the finished leather. Because manual brushing is easy to affect human health, it does not meet environmental protection requirements. The spraying process sprays the leather surface evenly and requires less labor to operate. The cost of labor is low and it is suitable for automatic assembly line operation. However, the existing spraying machine is sprayed by a plurality of spray heads, and the places with skins and without skins will be sprayed during the spraying process, which will cause waste of chemical materials, extremely low utilization rate of chemical materials, and increase material costs. , nor meet the environmental protection requirements. For the roller coating process, due to the high utilization rate of the roller coating chemical material, low labor costs, and environmental protection requirements, more and more factories have begun to widely use the roller coating process, or the combination of roller coating and spraying.
如授权公告号CN 204265772U,名称为“皮革机械辊涂机”的中国实用新型专利中,公开了一种皮革机械辊涂机,包括送皮机、主机和接皮机;所述主机包括机架、换辊架、橡胶涂饰辊、钢制压力辊、压力辊调节装置、刮刀装置、打皮辊装置和接皮辊装置;所述换辊架安装在机架上,所述橡胶涂饰辊安装在换辊架上,所述钢制压力辊安装在压力辊调节装置上,所述刮刀装置贴靠在橡胶涂饰辊送皮侧机架上,所述上打皮辊装置安装在橡胶涂饰辊出皮侧机架上,所述接皮辊装置安装在钢制压力辊出皮侧的机架上;所述送皮机安装在主机的送皮侧,送皮机包括上传送带、下传送带、展平辊轮装置和送皮压角装置,所述展平辊轮装置安装在下传送带底部,用于调整下传送带的撑起角度,所述送皮压角装置安装在机架上,所述上传送带和下传送带的送皮侧套装在皮带轮上,出皮侧分别套装在送皮压角装置上;所述接皮机包括皮带轮及其上安装的传送带,接皮机安装在主机的出皮侧。Such as authorized announcement number CN 204265772U, in the Chinese utility model patent titled "Leather Machinery Roller Coater", discloses a leather machinery roller coater, including a leather feeder, a host and a skin picker; the host includes a frame , a roll changing stand, a rubber coating roller, a steel pressure roller, a pressure roller adjustment device, a scraper device, a skinning roller device and a top roller device; the roller changing stand is installed on a frame, and the rubber finishing roller is installed on On the roll changing frame, the steel pressure roller is installed on the pressure roller adjustment device, the scraper device is attached to the rubber coating roller skin delivery side frame, and the upper topping roller device is installed on the rubber coating roller skin delivery side frame. On the side frame, the top roller device is installed on the frame on the side of the steel pressure roller; Roller device and skin-feeding angle device, the flattening roller device is installed at the bottom of the lower conveyor belt for adjusting the angle of support of the lower conveyor belt, the skin-feeding angle device is installed on the frame, the upper conveyor belt and The skin feeding side of the lower conveyor belt is set on the pulley, and the skin output side is respectively sleeved on the skin feeding pressure angle device; the skin receiving machine includes a belt pulley and a conveyor belt installed on it, and the skin receiving machine is installed on the skin output side of the main engine.
上述专利中的辊涂机虽然能够较为充分地利用化料,然而其结构相对复杂,化料的添加和供给较为麻烦。Although the roller coater in the above-mentioned patent can make full use of chemical materials, its structure is relatively complicated, and the addition and supply of chemical materials are cumbersome.
鉴于此,本发明人对上述问题进行深入的研究,遂有本案产生。In view of this, the inventor has carried out in-depth research on the above-mentioned problem, and then has this case to produce.
实用新型内容Utility model content
本实用新型的目的在于提供一种结构简易、能够充分利用化料的新型皮革辊涂机。The purpose of the utility model is to provide a new type of leather roller coating machine which has simple structure and can make full use of chemical materials.
为了达到上述目的,本实用新型采用这样的技术方案:In order to achieve the above object, the utility model adopts such technical scheme:
一种新型皮革辊涂机,包括机架、可转动地设置在机架上的涂饰辊和压力辊、用以供应化料的供料机构以及用以带动涂饰辊转动的驱动机构,所述压力辊、所述涂饰辊以及所述供料机构三者依次至上而下设置,所述压力辊与所述涂饰辊之间形成供皮革穿过的间隙,所述供料机构包括对应所述涂饰辊设置的蘸料槽、储料槽以及用以将化料从储料槽输送至蘸料槽的输送机构,所述涂饰辊沿蘸料槽的长度方向设置,所述涂饰辊位于蘸料槽的上方且伸入蘸料槽中。A new type of leather roller coating machine, comprising a frame, a finishing roller and a pressure roller rotatably arranged on the frame, a feeding mechanism for supplying chemicals and a driving mechanism for driving the finishing roller to rotate, the pressure The three rollers, the finishing roller and the feeding mechanism are arranged from top to bottom in sequence, and a gap for the leather to pass is formed between the pressure roller and the finishing roller, and the feeding mechanism includes The set dipping tank, the storage tank and the conveying mechanism used to transport the chemical material from the storage tank to the dipping tank, the coating roller is arranged along the length direction of the dipping tank, and the coating roller is located at the bottom of the dipping tank above and into the dipping tank.
作为本实用新型的一种优选方式,所述蘸料槽为上端开口的槽体,所述涂饰辊从该开口处伸入并部分浸入化料中。As a preferred form of the present invention, the dipping tank is a tank body with an open upper end, and the coating roller protrudes from the opening and partially immerses in the chemical material.
作为本实用新型的一种优选方式,所述蘸料槽由底板、第一侧板、第二侧板、第一挡板以及第二挡板围成,第一侧板和第二侧板设置在底板沿宽度方向的两端,第一挡板和第二挡板设置在底板沿长度方向的两端。As a preferred form of the present utility model, the dipping tank is surrounded by a bottom plate, a first side plate, a second side plate, a first baffle plate and a second baffle plate, and the first side plate and the second side plate are arranged At both ends of the bottom plate along the width direction, the first baffle plate and the second baffle plate are arranged at both ends of the bottom plate along the length direction.
作为本实用新型的一种优选方式,所述输送机构为水泵。As a preferred mode of the present invention, the conveying mechanism is a water pump.
作为本实用新型的一种优选方式,还包括用以避免皮革滑入所述蘸料槽的限位机构,限位机构包括沿所述涂饰辊长度方向设置的横梁,横梁的两端设置在所述机架上,在横梁上布设有限位块,限位块朝所述涂饰辊延伸且限位块与所述涂饰辊之间形成挡料间隙,该挡料间隙的宽度小于皮革的厚度。As a preferred mode of the present utility model, it also includes a limit mechanism for preventing the leather from slipping into the dipping tank, the limit mechanism includes a beam arranged along the length direction of the finishing roller, and the two ends of the beam are arranged on the On the frame, a limit block is arranged on the crossbeam, the limit block extends toward the finishing roller and a stop gap is formed between the stop block and the finish roller, and the width of the stop gap is smaller than the thickness of the leather.
采用本实用新型的技术方案,皮革从涂饰辊与压力辊之间穿过,借助涂饰辊和压力辊的转动实现皮革的持续输送,涂饰辊在转动的过程中持续与蘸料槽中的化料接触并将化料粘附在涂饰辊上,借助涂饰辊实现皮革的辊涂,储料槽则借助输送机构将化料输送至蘸料槽中实现化料的补给,如此,本实用新型结构简易,化料能够被充分利用,实现皮革的均匀辊涂。With the technical solution of the utility model, the leather passes between the coating roller and the pressure roller, and the leather is continuously conveyed by means of the rotation of the coating roller and the pressure roller. Contact and adhere the chemical material to the coating roller, and realize the roller coating of the leather with the help of the coating roller, and the storage tank uses the conveying mechanism to transport the chemical material to the dipping tank to realize the replenishment of the chemical material. In this way, the utility model has a simple structure , chemical materials can be fully utilized to achieve uniform roller coating of leather.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的工作原理示意图;Fig. 2 is a schematic diagram of the working principle of the utility model;
图中:In the picture:
10-机架 20-压力辊10-frame 20-pressure roller
30-涂饰辊 40-储料槽30-coating roller 40-storage tank
50-蘸料槽 41-第一侧板50-dipping tank 41-the first side plate
42-第二侧板 43-底板42-second side plate 43-bottom plate
44-化料 60-横梁44-Chemical 60-Beam
70-限位块 80-水泵70-limit block 80-water pump
90-皮革90-Leather
具体实施方式detailed description
为了进一步解释本实用新型的技术方案,下面结合附图进行详细阐述。In order to further explain the technical solution of the present utility model, it will be described in detail below in conjunction with the accompanying drawings.
参照图1至图2,一种新型皮革辊涂机,包括机架10、可转动地设置在机架10上的涂饰辊30和压力辊20、用以供应化料44的供料机构以及用以带动涂饰辊30转动的驱动机构,在实施例中,涂饰辊30与压力辊20的转动方向相反,借此涂饰辊30与压力辊20的转动实现皮革90的输送。涂饰辊30用以粘附化料44并实现皮革90的辊涂,压力辊20则配合涂饰辊30实现对皮革90的顶压,为了实现压力辊20的压力调节,在压力辊20上还可以设置压力辊调节装置,压力辊调节装置可以采用授权公告号CN 204265772U中压力调节装置,驱动机构在现有技术中也有相应的记载,这里不再进行详述。With reference to Fig. 1 to Fig. 2, a kind of novel leather roller coater, comprises frame 10, the finishing roller 30 that is rotatably arranged on the frame 10 and pressure roller 20, the feeding mechanism for supplying chemical material 44 and use With the driving mechanism that drives the coating roller 30 to rotate, in the embodiment, the rotation direction of the coating roller 30 and the pressure roller 20 is opposite, so that the rotation of the coating roller 30 and the pressure roller 20 realizes the conveyance of the leather 90 . Finishing roller 30 is in order to adhere chemical material 44 and realize the roller coating of leather 90, pressure roller 20 then cooperates finishing roller 30 to realize top pressure to leather 90, in order to realize the pressure adjustment of pressure roller 20, on pressure roller 20 also can The pressure roller adjustment device is provided, and the pressure roller adjustment device can adopt the pressure adjustment device in the authorized announcement number CN 204265772U. The driving mechanism is also recorded in the prior art, and will not be described in detail here.
在本实用新型中,所述压力辊20、所述涂饰辊30以及所述供料机构三者依次至上而下设置,所述压力辊20与所述涂饰辊30之间形成供皮革90穿过的间隙。所述供料机构包括对应所述涂饰辊30设置的蘸料槽40、储料槽50以及用以将化料44从储料槽50输送至蘸料槽40的输送机构,在实施例中,所述输送机构为水泵80。所述涂饰辊30沿蘸料槽40的长度方向设置,所述涂饰辊30位于蘸料槽30的上方且伸入蘸料槽40中,具体是涂饰辊30的最低点浸入蘸料槽30的化料44中,在涂饰辊30转动时,可以将化料44粘附在涂饰辊30上,粘有化料44的部位转动至皮革90的下方,将化料44涂覆在皮革90上。采用这种结构,多余的化料44在重力的作用下,可以沿着涂饰辊30回流至蘸料槽40中,从而可以充分利用化料44。In the present utility model, the pressure roller 20 , the finishing roller 30 and the feeding mechanism are arranged sequentially from top to bottom, and there is formed between the pressure roller 20 and the finishing roller 30 for the leather 90 to pass through. Clearance. The feeding mechanism includes a dipping tank 40 corresponding to the coating roller 30, a storage tank 50, and a conveying mechanism for transporting the chemical material 44 from the storage tank 50 to the dipping tank 40. In an embodiment, The delivery mechanism is a water pump 80 . The coating roller 30 is arranged along the length direction of the dipping tank 40, the coating roller 30 is located above the dipping tank 30 and extends into the dipping tank 40, specifically the lowest point of the coating roller 30 is immersed in the dipping tank 30 In the chemical material 44, when the coating roller 30 rotates, the chemical material 44 can be adhered on the coating roller 30, and the position where the chemical material 44 is stuck rotates to the bottom of the leather 90, and the chemical material 44 is coated on the leather 90. With this structure, the excess chemical material 44 can flow back into the dipping tank 40 along the coating roller 30 under the action of gravity, so that the chemical material 44 can be fully utilized.
作为本实用新型的一种优选方式,所述蘸料槽40为上端开口的槽体,该开口的宽度大于涂饰辊30的直径,所述涂饰辊30从该开口处伸入并部分浸入化料44中。As a preferred mode of the present utility model, the dipping material tank 40 is a tank body with an upper end opening, and the width of the opening is greater than the diameter of the coating roller 30, and the coating roller 30 extends from the opening and is partially immersed in the chemical material. 44 in.
作为本实用新型的一种优选方式,所述蘸料槽40由底板43、第一侧板41、第二侧板42、第一挡板以及第二挡板围成,第一侧板41和第二侧板42设置在底板43沿宽度方向的两端,第一挡板和第二挡板设置在底板43沿长度方向的两端。采用这种结构,通过水泵80将化料44从储料槽50中抽入蘸料槽40中以实现化料44的持续输送,蘸料槽40呈敞开状态,操作者可以随时看到化料44的液位高度,并进行监控。As a preferred mode of the present utility model, the dip tank 40 is surrounded by a bottom plate 43, a first side plate 41, a second side plate 42, a first baffle plate and a second baffle plate, and the first side plate 41 and The second side panels 42 are disposed at both ends of the bottom plate 43 along the width direction, and the first baffles and the second baffles are disposed at both ends of the bottom plate 43 along the length direction. With this structure, the chemical material 44 is pumped from the storage tank 50 into the dipping tank 40 through the water pump 80 to realize the continuous delivery of the chemical material 44. The dipping tank 40 is in an open state, and the operator can see the chemical material at any time. 44 liquid level height, and monitor.
作为本实用新型的一种优选方式,还包括用以避免皮革90滑入所述蘸料槽40的限位机构,限位机构包括沿所述涂饰辊30长度方向设置的横梁60,横梁60的两端设置在所述机架10上,在横梁60上布设有多个限位块70,每个限位块70朝所述涂饰辊30延伸且限位块70与所述涂饰辊30之间形成挡料间隙,该挡料间隙的宽度小于皮革90的厚度。采用这种结构,一旦皮革90粘附在涂饰辊30上并随着涂饰辊30欲卷入蘸料槽40时,皮革90会被限位块70隔挡并沿着沿限位块70滑动,从而将辊涂好的皮革90顺利地送出。As a preferred mode of the present utility model, it also includes a limit mechanism to prevent the leather 90 from slipping into the dipping tank 40, the limit mechanism includes a crossbeam 60 arranged along the length direction of the finishing roller 30, the crossbeam 60 The two ends are arranged on the frame 10, and a plurality of stop blocks 70 are arranged on the beam 60, each stop block 70 extends toward the coating roller 30, and there is a gap between the stop block 70 and the finish roller 30. A stopper gap is formed, and the width of the stopper gap is smaller than the thickness of the leather 90 . With this structure, once the leather 90 adheres to the finishing roller 30 and when the finishing roller 30 intends to be involved in the dipping tank 40, the leather 90 will be blocked by the stopper 70 and slide along the stopper 70, Thereby the leather 90 coated with the roll is sent out smoothly.
本实用新型的产品形式并非限于本案图示和实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The product form of the present utility model is not limited to the illustrations and examples of this case, and anyone who makes appropriate changes or modifications of similar ideas to it should be considered as not departing from the patent category of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620167205.3U CN205576178U (en) | 2016-03-04 | 2016-03-04 | Novel leather roller coat machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620167205.3U CN205576178U (en) | 2016-03-04 | 2016-03-04 | Novel leather roller coat machine |
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| CN205576178U true CN205576178U (en) | 2016-09-14 |
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| CN201620167205.3U Expired - Lifetime CN205576178U (en) | 2016-03-04 | 2016-03-04 | Novel leather roller coat machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109629250A (en) * | 2018-12-29 | 2019-04-16 | 浙江永祥合成材料有限公司 | Imitation top layer leather superfine fiber synthetic leather base cloth and preparation method thereof |
| CN109778458A (en) * | 2018-12-29 | 2019-05-21 | 浙江永祥合成材料有限公司 | Superfine fibre nonwoven cloth starching machine |
| CN110747297A (en) * | 2017-12-22 | 2020-02-04 | 海宁文硕科技咨询有限公司 | Manufacturing method of improved sofa leather |
-
2016
- 2016-03-04 CN CN201620167205.3U patent/CN205576178U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110747297A (en) * | 2017-12-22 | 2020-02-04 | 海宁文硕科技咨询有限公司 | Manufacturing method of improved sofa leather |
| CN109629250A (en) * | 2018-12-29 | 2019-04-16 | 浙江永祥合成材料有限公司 | Imitation top layer leather superfine fiber synthetic leather base cloth and preparation method thereof |
| CN109778458A (en) * | 2018-12-29 | 2019-05-21 | 浙江永祥合成材料有限公司 | Superfine fibre nonwoven cloth starching machine |
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