CN205561811U - Rod roundness detection device - Google Patents
Rod roundness detection device Download PDFInfo
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- CN205561811U CN205561811U CN201620295075.1U CN201620295075U CN205561811U CN 205561811 U CN205561811 U CN 205561811U CN 201620295075 U CN201620295075 U CN 201620295075U CN 205561811 U CN205561811 U CN 205561811U
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Abstract
Description
技术领域technical field
本实用新型属于棒材圆度检测技术领域,涉及一种棒材圆度检测装置。The utility model belongs to the technical field of bar roundness detection and relates to a bar roundness detection device.
背景技术Background technique
目前,市场上棒材大多数的圆度检测方式是通过测径仪来实现对棒材纵向截面的圆度的测量,然而此种方法检测效率较低,所以很多工厂所采用的多是大理石检验平台,将棒材在检验平台上进行多次滚动,从而对其圆度是否合格进行判定,此种方法是通过人肉眼观察棒材的圆度,检测的准确性较低、误差较大。基于上述两种检测方法存在的问题,需要设计一种检测效率高而且误差较小的棒材圆度检测装置。At present, most of the roundness detection methods for bars on the market are to measure the roundness of the longitudinal section of the bar through a caliper. However, the detection efficiency of this method is low, so many factories use marble inspection. Platform, the bar is rolled on the inspection platform for many times, so as to judge whether its roundness is qualified. This method is to observe the roundness of the bar with the naked eye, and the detection accuracy is low and the error is large. Based on the problems existing in the above two detection methods, it is necessary to design a bar roundness detection device with high detection efficiency and small error.
实用新型内容Utility model content
本实用新型的目的是提供一种棒材圆度检测装置,解决了现有检测装置存在的检测效率低、误差大的问题。The purpose of the utility model is to provide a bar roundness detection device, which solves the problems of low detection efficiency and large error existing in the existing detection device.
本实用新型所采用的技术方案是,一种棒材圆度检测装置,包括水平设置的圆环,圆环环体上固接有三个沿竖直方向设置的支架,三个支架分布在圆环的不同位置处,每个支架的顶部设有压力数显器,压力数显器连接水平设置的导套一端,导套内部设有弹簧,弹簧的一端连接在压力数显器的感应端口上,弹簧的另一端连接有点接触球体,点接触球体位于导套的另一端端口处,三个点接触球体均汇聚于同一方位处。The technical scheme adopted by the utility model is that a bar roundness detection device includes a circular ring arranged horizontally, and three supports arranged vertically are fixed on the ring body, and the three supports are distributed on the At different positions of each bracket, a pressure digital display is provided on the top of each bracket, and the pressure digital display is connected to one end of the horizontally arranged guide sleeve. A spring is provided inside the guide sleeve, and one end of the spring is connected to the sensing port of the pressure digital display. The other end of the spring is connected to a point-contact sphere, which is located at the port at the other end of the guide sleeve, and the three point-contact spheres all converge at the same position.
本实用新型的特点还在于,The utility model is also characterized in that,
其中三个支架两两之间呈120°夹角设置,三个点接触球体也相应的两两之间呈120°夹角设置。Two of the three supports are arranged at an included angle of 120°, and the three point contact spheres are also arranged at an included angle of 120° between the two.
其中支架为高度可调的杆体结构。The bracket is a height-adjustable rod structure.
其中支架包括竖直设置且底面封闭的套筒,套筒内套接有竖直设置的支杆,压力数显器位于支杆的顶部,沿套筒的筒口两侧对称开设有圆孔,两个圆孔中分别套接有销轴,每个销轴与圆孔之间通过螺纹配合连接。The bracket includes a vertically arranged sleeve with a closed bottom surface. A vertically arranged support rod is sleeved inside the sleeve. The pressure digital display is located on the top of the support rod. Pin shafts are respectively sleeved in each of the round holes, and each pin shaft is connected to the round holes by thread fit.
本实用新型的有益效果是,本装置中设计有呈三角形分布的三个检测位置,三个检测位置两两之间呈120°夹角分布,通过将棒材放入待检测位置后,转动棒材观察三个检测位置处的弹簧压力计的计数来进行判定棒材的圆度,以大大的节约原先检测棒材所用的时间,且在缩短时间的同时准确性也不会有所降低,大大的节约了生产成本。本装置用途广泛,结构紧凑,拆装简单,不易损坏。The beneficial effect of the utility model is that the device is designed with three detection positions in a triangular distribution, and the three detection positions are distributed at an angle of 120° between each other. After putting the rod into the position to be detected, the rotating rod The roundness of the bar is determined by observing the counts of the spring pressure gauges at the three detection positions, which greatly saves the time used to detect the bar, and the accuracy will not decrease while shortening the time, greatly The production cost is saved. The device has wide application, compact structure, simple disassembly and assembly, and is not easy to be damaged.
附图说明Description of drawings
图1是本实用新型一种棒材圆度检测装置的结构示意图;Fig. 1 is a schematic structural view of a bar roundness detection device of the present invention;
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图中,1.待检测试样,2.点接触球体,3.弹簧,4.调控按钮,5.显示屏,6.圆环,7.支杆,8.压力数显器,9.导套,10.套筒,11.销轴。In the figure, 1. Sample to be tested, 2. Point contact ball, 3. Spring, 4. Control button, 5. Display, 6. Ring, 7. Rod, 8. Pressure digital display, 9. Guide Cover, 10. sleeve, 11. bearing pin.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实用新型一种棒材圆度检测装置,结构如图1、2所示,包括水平设置的圆环6,圆环6环体上固接有三个沿竖直方向设置的支架,三个支架分布在圆环6的不同位置处,每个支架的顶部设有压力数显器8,压力数显器8上连接水平设置的导套9一端,导套9内部设有弹簧3,弹簧3的一端连接在压力数显器8的感应端口上,弹簧3的另一端连接有点接触球体2,点接触球体2位于导套9的另一端端口处,三个点接触球体2均汇聚于同一方位处。The utility model is a bar roundness detection device, the structure is shown in Figure 1 and 2, including a circular ring 6 arranged horizontally. Distributed at different positions of the ring 6, the top of each bracket is provided with a pressure digital display 8, and the pressure digital display 8 is connected to one end of the horizontally arranged guide sleeve 9, and the inside of the guide sleeve 9 is provided with a spring 3, and the spring 3 One end is connected to the sensing port of the pressure digital display 8, the other end of the spring 3 is connected to the point contact sphere 2, the point contact sphere 2 is located at the other end port of the guide sleeve 9, and the three point contact spheres 2 all converge at the same position .
其中三个支架两两之间呈120°夹角设置,三个点接触球体2也相应的两两之间呈120°夹角设置。Two of the three supports are arranged at an included angle of 120°, and the three point contact spheres 2 are also arranged at an included angle of 120° between each two.
其中支架为高度可调的杆体结构。The bracket is a height-adjustable rod structure.
其中支架包括竖直设置且底面封闭的套筒10,套筒10内套接有竖直设置的支杆7,压力数显器8位于支杆7的顶部,沿套筒10的筒口两侧对称开设有圆孔,两个圆孔中分别套接有销轴11,每个销轴11与圆孔之间通过螺纹配合连接。The support includes a vertically arranged sleeve 10 with a closed bottom surface. A vertically arranged pole 7 is sleeved inside the sleeve 10. The pressure digital display 8 is located on the top of the pole 7 and is symmetrical along the two sides of the mouth of the sleeve 10. A round hole is provided, and pin shafts 11 are respectively sleeved in the two round holes, and each pin shaft 11 is connected to the round hole by thread fit.
本实用新型一种棒材圆度检测装置的使用方法为,将待测试样1放入三个点接触球体2之间,待测试样1沿竖直方向放置,三个点接触球体2分别在待测试样1的三个不同位置与待测试样1接触,通过压力数显器8上的调控按钮4进行调零,此时三个弹簧3、点接触球体2球体及待检测试样1所受的力为相同值,将待测试样1沿圆周转动,每个压力数显器8上的显示屏5会出现压力数值,可将待测试样1一个圆周上的数值变化记录下来,通过记录的竖直判断棒材的圆度是否符合要求,完成了对棒材圆度的检测,如要对待测试样1不同高度处的圆度进行检测,可通过销轴来调节支杆7的相对高度,当需要检测待测试样1较高处的圆度时,可将支杆7从套筒10中提高一些,当调节到合适高度时,再通过销轴11分别从套筒10的相对两侧将支杆7顶住,销轴11穿过圆孔顶在支杆7的外壁上并通过螺纹拧紧;当需要检测待测试样1较低处的圆度时,松开销轴11,将支杆7套入套筒10的部分多一些,支杆7的高度变低,即点接触球体2的位置也相应变低,再通过销轴11分别从套筒10的相对两侧将支杆7顶住,销轴11穿过圆孔顶在支杆7的外壁上并通过螺纹拧紧即可,套筒10与支杆7通过销轴11进行高度调节。The method of using a bar roundness detection device of the utility model is as follows: put the sample 1 to be tested between the three point contact spheres 2, place the sample 1 to be tested in the vertical direction, and the three points contact the sphere 2 Contact the sample 1 to be tested at three different positions of the sample 1 to be tested, and perform zero adjustment through the control button 4 on the pressure digital display 8. At this time, the three springs 3, the point contact sphere 2 and the sphere to be tested The force suffered by the sample 1 is the same value, and the sample 1 to be tested is rotated along a circle, and the display screen 5 on each pressure digital display 8 will display a pressure value, and the value on a circle of the sample 1 to be tested can be Record the changes, judge whether the roundness of the bar meets the requirements through the recorded vertical, and complete the detection of the roundness of the bar. If you want to test the roundness at different heights of the test sample 1, you can adjust it through the pin shaft The relative height of the support rod 7, when it is necessary to detect the roundness of the higher part of the sample 1 to be tested, the support rod 7 can be raised from the sleeve 10, and when adjusted to a suitable height, the pin shaft 11 can be used from the The opposite sides of the sleeve 10 support the support rod 7, and the pin shaft 11 passes through the circular hole and is pushed on the outer wall of the support rod 7 and is screwed tightly; when it is necessary to detect the roundness of the lower part of the sample 1 to be tested, Loosen the pin shaft 11, put more part of the pole 7 into the sleeve 10, the height of the pole 7 becomes lower, that is, the position of the point contact with the sphere 2 also becomes lower correspondingly, and then through the pin shaft 11 respectively from the sleeve 10 Support the pole 7 on the opposite sides of the pole, the pin shaft 11 passes through the circular hole on the outer wall of the pole 7 and tightens it by thread, and the sleeve 10 and the pole 7 are adjusted in height by the pin shaft 11.
直径为Φ50mm+5-5钛合金棒材共100支,采用人工大理石检验平台进行检测,结果显示有17根料存在圆度不和的问题,将这批钛合金棒材采用本实用新型提高的装置进行测量发现有25根存在圆度不和,从17%不合格率到25%不合格率,可以很快速的找出,提高了次品的检出效率。A total of 100 titanium alloy rods with a diameter of Φ50mm+5-5 were tested using an artificial marble inspection platform. The results showed that there were 17 rods with discrepancies in roundness. The device measured and found that 25 pieces had discrepancies in roundness, from 17% unqualified rate to 25% unqualified rate, which can be found out very quickly, which improves the detection efficiency of defective products.
本实用新型一种棒材圆度检测装置的特点为,本装置可适用于多种工况下的棒材圆度检测,且制作成本低,结构紧凑,拆装简单,不易损坏,用途广泛。The utility model is characterized in that a bar roundness detection device is suitable for bar roundness detection under various working conditions, and has low manufacturing cost, compact structure, simple disassembly and assembly, not easy to be damaged, and has a wide range of uses.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620295075.1U CN205561811U (en) | 2016-04-11 | 2016-04-11 | Rod roundness detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620295075.1U CN205561811U (en) | 2016-04-11 | 2016-04-11 | Rod roundness detection device |
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| CN205561811U true CN205561811U (en) | 2016-09-07 |
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| CN201620295075.1U Expired - Lifetime CN205561811U (en) | 2016-04-11 | 2016-04-11 | Rod roundness detection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106841251A (en) * | 2017-04-19 | 2017-06-13 | 中国工程物理研究院核物理与化学研究所 | A kind of neutron photography sample clamp |
| CN107167062A (en) * | 2017-06-09 | 2017-09-15 | 山东钢铁股份有限公司 | Roundness measuring device and roundness measurement method |
| CN112033337A (en) * | 2020-09-04 | 2020-12-04 | 中国航空工业集团公司西安飞行自动控制研究所 | Quick detection device of plunger sphere circularity |
| CN116839666A (en) * | 2023-07-04 | 2023-10-03 | 衡阳凯新特种材料科技有限公司 | Ceramic grinding ball detection device and detection method |
-
2016
- 2016-04-11 CN CN201620295075.1U patent/CN205561811U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106841251A (en) * | 2017-04-19 | 2017-06-13 | 中国工程物理研究院核物理与化学研究所 | A kind of neutron photography sample clamp |
| CN107167062A (en) * | 2017-06-09 | 2017-09-15 | 山东钢铁股份有限公司 | Roundness measuring device and roundness measurement method |
| CN107167062B (en) * | 2017-06-09 | 2023-09-15 | 山东钢铁股份有限公司 | Roundness measuring device and roundness measuring method |
| CN112033337A (en) * | 2020-09-04 | 2020-12-04 | 中国航空工业集团公司西安飞行自动控制研究所 | Quick detection device of plunger sphere circularity |
| CN116839666A (en) * | 2023-07-04 | 2023-10-03 | 衡阳凯新特种材料科技有限公司 | Ceramic grinding ball detection device and detection method |
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Granted publication date: 20160907 |