CN205560096U - Expansion joint - Google Patents
Expansion joint Download PDFInfo
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- CN205560096U CN205560096U CN201620190339.7U CN201620190339U CN205560096U CN 205560096 U CN205560096 U CN 205560096U CN 201620190339 U CN201620190339 U CN 201620190339U CN 205560096 U CN205560096 U CN 205560096U
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Abstract
本实用新型公开了一种膨胀节,包括波纹管,所述波纹管内设有导流筒,所述波纹管的一端设有入口法兰,另一端设有出口法兰,所述导流筒的入口端内径大于所述导流筒的出口端内径,其特征在于,所述膨胀节的一端部设有翻边结构。本实用新型的膨胀节通过在膨胀节的一端设有翻边,使得膨胀节的两端差异化,从而防止膨胀节安装错误,并提高了膨胀节的气密性,减少了零件数量,提高了膨胀节的可靠性。
The utility model discloses an expansion joint, which comprises a bellows. A guide cylinder is arranged inside the bellows. One end of the bellows is provided with an inlet flange, and the other end is provided with an outlet flange. The inner diameter of the inlet end is larger than the inner diameter of the outlet end of the guide tube, and it is characterized in that one end of the expansion joint is provided with a flanging structure. The expansion joint of the utility model is provided with a flanging at one end of the expansion joint, so that the two ends of the expansion joint are differentiated, thereby preventing installation errors of the expansion joint, improving the air tightness of the expansion joint, reducing the number of parts, and improving the Reliability of expansion joints.
Description
技术领域technical field
本实用新型涉及一种膨胀节。The utility model relates to an expansion joint.
背景技术Background technique
膨胀节是用于吸收系统在安装、起动、工作等状态下的装配误差及热膨胀位移的柔性构件,使用时,要求结构简单可靠、能够适合批量装配。Expansion joints are flexible components used to absorb assembly errors and thermal expansion displacements of the system during installation, start-up, and work. When used, the structure is required to be simple and reliable, and suitable for mass assembly.
膨胀节常用于柴油机的进排气系统,使用时,波纹管内焊接有导流筒,导流筒的入口端尺寸大于出口端尺寸,气流从导流筒的入口端引导至导流筒的出口端,如果膨胀节安装错误,气流反向流动,则会引起膨胀节产生共振,并产生较大的噪音。Expansion joints are often used in the intake and exhaust systems of diesel engines. When in use, a guide tube is welded in the bellows. The size of the inlet end of the guide tube is larger than the size of the outlet end. The airflow is guided from the inlet end of the guide tube to the outlet end of the guide tube. , If the expansion joint is installed incorrectly and the airflow flows in reverse, it will cause the expansion joint to resonate and generate a lot of noise.
为防止膨胀节两端安装错误,装配时,需要将膨胀节两端的法兰差异化处理,如一端的法兰采用卡箍与其它法兰固定连接,另一端的法兰通过螺栓与其它法兰固定连接,或者膨胀节的一端采用圆法兰,另一端采用方形法兰。上述结构存在的问题是:增加了膨胀节的零部件数量,增加了膨胀节的复杂性,增加了膨胀节设计的难度,降低了膨胀节的可靠性,使得膨胀节的设计成本和维护成本大幅度增加。In order to prevent installation errors at both ends of the expansion joint, it is necessary to differentiate the flanges at both ends of the expansion joint during assembly. For example, the flange at one end is fixedly connected to the other flanges with a clamp, and the flange at the other end is connected to the other flanges through bolts. Fixed connection, or one end of the expansion joint adopts a round flange and the other end adopts a square flange. The problems of the above structure are: increasing the number of components of the expansion joint, increasing the complexity of the expansion joint, increasing the difficulty of the design of the expansion joint, reducing the reliability of the expansion joint, and making the design cost and maintenance cost of the expansion joint large increase in magnitude.
膨胀节使用时,还要保证膨胀节连接的气密性。目前,多采用在相互连接的法兰面之间加密封垫片的方式进行密封,或者直接通过控制相连接的两个法兰的端面平面度的方式密封,也有的采用卡箍紧固法兰内侧面的方式密封,如中国专利201310087029.3,通过卡箍使得法兰的内侧面变形,使得法兰的内侧面紧密贴合在管件的外表面上,从而实现法兰与管件的密封。When the expansion joint is used, it is also necessary to ensure the airtightness of the expansion joint connection. At present, sealing is mostly carried out by adding gaskets between the connected flange faces, or directly by controlling the flatness of the end faces of the two connected flanges, and some flanges are fastened by clamps. The inner surface is sealed by means of Chinese patent 201310087029.3. The inner surface of the flange is deformed by the clamp, so that the inner surface of the flange is closely attached to the outer surface of the pipe fitting, thereby realizing the sealing between the flange and the pipe fitting.
上述结构存在的问题是:由于机加工的平面存在凹凸不同的纹理,因而相接触的两个密封面(相互连接的两个法兰的端面或者法兰的内侧面与管件的外表面)之间必然存在间隙,并且卡箍或者螺栓提供的紧固力矩不能够保证足够的面压,不能够充分的减少密封面之间的间隙,因而有较大的气流泄露量。另外,法兰与波纹管之间焊接连接,会导致法兰端面热变形,使得密封面之间的间隙进一步增大,加大了泄漏量。法兰面之间加垫片的密封方式,还会导致进排气系统的零部件数量增多,实际使用时,进排气系统同时面对膨胀节失效和垫片失效,从而降低了膨胀节的可靠性。The problem with the above structure is that due to the uneven texture of the machined plane, there is a gap between the two contacting sealing surfaces (the end surfaces of the two flanges connected to each other or the inner surface of the flange and the outer surface of the pipe fitting). There must be a gap, and the tightening torque provided by the clamp or the bolt cannot ensure sufficient surface pressure and cannot sufficiently reduce the gap between the sealing surfaces, so there is a large amount of air leakage. In addition, the welding connection between the flange and the bellows will cause thermal deformation of the end face of the flange, which will further increase the gap between the sealing surfaces and increase the leakage. The sealing method of adding gaskets between the flange surfaces will also lead to an increase in the number of parts of the intake and exhaust system. In actual use, the intake and exhaust system will face both expansion joint failure and gasket failure, thereby reducing the expansion joint reliability.
发明内容Contents of the invention
本实用新型所要解决的技术问题是:提供一种膨胀节,以解决膨胀节安装错误和气密性不良的技术问题。The technical problem to be solved by the utility model is to provide an expansion joint to solve the technical problems of wrong installation of the expansion joint and poor air tightness.
为解决上述技术问题,本实用新型的技术方案是:一种膨胀节,包括:波纹管,所述波纹管内设有导流筒,所述波纹管的一端设有入口法兰,另一端设有出口法兰,所述导流筒的入口端内径大于所述导流筒的出口端内径,其特征在于,所述膨胀节的一端部设有翻边结构。In order to solve the above technical problems, the technical solution of the present invention is: an expansion joint, including: a bellows, a guide tube is arranged inside the bellows, an inlet flange is arranged at one end of the bellows, and an inlet flange is arranged at the other end. The outlet flange, the inner diameter of the inlet end of the guide tube is larger than the inner diameter of the outlet end of the guide tube, and it is characterized in that one end of the expansion joint is provided with a flanging structure.
优选的,所述导流筒靠近所述入口法兰的一端伸出所述入口法兰,并向外翻边,形成所述翻边结构。Preferably, one end of the guide tube close to the inlet flange protrudes from the inlet flange, and is turned outward to form the turned-up structure.
优选的,所述入口法兰和所述出口法兰均与所述波纹管固定连接,所述导流筒与所述波纹管的内侧壁滑动连接。Preferably, both the inlet flange and the outlet flange are fixedly connected to the bellows, and the guide tube is slidably connected to the inner side wall of the bellows.
优选的,所述波纹管的一端伸出所述膨胀节的端部,并向外翻边,形成所述翻边结构。Preferably, one end of the bellows protrudes from the end of the expansion joint, and is flanged outward to form the flanging structure.
优选的,所述入口法兰或者所述出口法兰与所述波纹管滑动连接,所述波纹管与所述导流筒固定连接。Preferably, the inlet flange or the outlet flange is slidably connected to the bellows, and the bellows is fixedly connected to the draft tube.
优选的,所述翻边上均设有至少一个环形波,所述环形波的一侧凸出,另一侧凹进,所述凸出与所述凹进正对设置。Preferably, at least one ring wave is provided on each of the flanges, one side of the ring wave protrudes, and the other side is recessed, and the protrusion is arranged opposite to the recess.
采用了上述技术方案后,本实用新型的有益效果是:After adopting above-mentioned technical scheme, the beneficial effect of the utility model is:
由于膨胀节的一端部设有翻边结构,使得膨胀节的两端形状、结构明显不同,因而产生以下好处:Since one end of the expansion joint is provided with a flanging structure, the shape and structure of the two ends of the expansion joint are obviously different, resulting in the following advantages:
1、膨胀节的两端差异明显,用肉眼即可分辨,膨胀节装配到柴油机时,能够避免膨胀节安装错误,起到防错装的作用,提高了膨胀节的装配效率和降低了膨胀节的错装率。1. The difference between the two ends of the expansion joint is obvious, which can be distinguished with the naked eye. When the expansion joint is assembled to the diesel engine, it can avoid installation errors of the expansion joint, play a role in preventing wrong installation, improve the assembly efficiency of the expansion joint and reduce the cost of the expansion joint. error rate.
2、降低了膨胀节的设计难度,膨胀节的两端可设计成完全相同的法兰。2. The design difficulty of the expansion joint is reduced, and the two ends of the expansion joint can be designed as identical flanges.
3、翻边可作为密封垫片使用,减少了膨胀节的零件数量,降低了膨胀节的故障率,提高了膨胀节的可靠性。3. The flanging can be used as a sealing gasket, which reduces the number of parts of the expansion joint, reduces the failure rate of the expansion joint, and improves the reliability of the expansion joint.
由于翻边上设有至少一个环形波,法兰配合安装时,两个法兰的端面挤压环形波,环形波填补两个法兰端面之间的空隙,从而使得两个法兰端面之间密封连接,起到减少气流的泄漏量,提高膨胀节的气密性的好处。Since there is at least one ring wave on the flange, when the flanges are installed together, the end faces of the two flanges squeeze the ring wave, and the ring wave fills the gap between the end faces of the two flanges, so that the gap between the end faces of the two flanges The sealed connection can reduce the leakage of air flow and improve the airtightness of the expansion joint.
附图说明Description of drawings
图1是本实用新型的膨胀节的实施例一的结构示意图;Fig. 1 is a schematic structural view of Embodiment 1 of an expansion joint of the present invention;
图2是图1中A的放大示意图;Fig. 2 is the enlarged schematic view of A in Fig. 1;
图中:1-波纹管;2-入口法兰;3-出口法兰;4-导流筒;5-翻边结构;6-环形波。In the figure: 1- bellows; 2- inlet flange; 3- outlet flange; 4- guide tube; 5- flanging structure; 6- ring wave.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,且不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例一Embodiment one
如图1所示,一种膨胀节,包括波纹管1,波纹管1的一端焊接有入口法兰2,另一端焊接有出口法兰3,波纹管1的内侧壁滑动设有导流筒4,导流筒4靠近入口法兰2的一端伸出入口法兰2的外端面,并沿着与入口法兰2的外端面相平行的方向延伸,形成翻边结构5,翻边结构5的尺寸大于入口法兰2的内孔尺寸。As shown in Figure 1, an expansion joint includes a bellows 1, one end of the bellows 1 is welded with an inlet flange 2, and the other end is welded with an outlet flange 3, and the inner wall of the bellows 1 is slidably provided with a guide tube 4 , the end of the guide tube 4 close to the inlet flange 2 protrudes from the outer end surface of the inlet flange 2, and extends in a direction parallel to the outer end surface of the inlet flange 2 to form a flanging structure 5, the size of the flanging structure 5 Larger than the bore size of the inlet flange 2.
其中,导流筒4由一层或者多层薄钢板层叠在一起构成。Wherein, the guide tube 4 is composed of one or more layers of thin steel plates laminated together.
由于在膨胀节上入口法兰2的一端设有翻边结构5,使得膨胀节两端明显的差异化,装配时,工作人员用肉眼即可发现膨胀节两端的不同,从而避免了膨胀节的错装,大大降低了膨胀节的错装率,提高了膨胀节的装配效率,也降低了膨胀节的设计难度,使得膨胀节的两端可以采用完全相同的法兰;同时,翻边结构5可作为密封垫片,使得导流筒4具有密封作用,减少了密封垫片的使用量,从而减少了膨胀节的零件数量,降低了膨胀节的故障率,提高了膨胀节的可靠性。Since one end of the inlet flange 2 on the expansion joint is provided with a flanging structure 5, the two ends of the expansion joint are clearly differentiated. When assembling, the staff can find the difference between the two ends of the expansion joint with the naked eye, thereby avoiding the expansion joint. Wrong installation greatly reduces the wrong installation rate of the expansion joint, improves the assembly efficiency of the expansion joint, and also reduces the difficulty of the design of the expansion joint, so that the two ends of the expansion joint can use exactly the same flange; at the same time, the flange structure 5 It can be used as a sealing gasket, so that the guide cylinder 4 has a sealing effect, reducing the usage of the sealing gasket, thereby reducing the number of parts of the expansion joint, reducing the failure rate of the expansion joint, and improving the reliability of the expansion joint.
如图2所示,翻边结构5上设有至少一个环形波6,环形波6的一侧凸出,另一侧凹进,凸出与凹进正对设置。入口法兰2与其它法兰固定连接时,环形波6受到两个法兰端面的挤压,环形波6填补两个法兰端面之间的空隙,从而使得两个法兰端面之间密封连接,以减少气流的泄漏量,提高膨胀节的气密性。As shown in FIG. 2 , at least one ring wave 6 is provided on the flanging structure 5 , one side of the ring wave 6 protrudes, and the other side is recessed, and the protrusion and the recess are arranged opposite to each other. When the inlet flange 2 is fixedly connected with other flanges, the ring wave 6 is squeezed by the end faces of the two flanges, and the ring wave 6 fills the gap between the end faces of the two flanges, thereby making the sealing connection between the two flange ends , to reduce the leakage of air flow and improve the airtightness of the expansion joint.
实施例二Embodiment two
实施例二与实施例一基本相同,不同之处在于,入口法兰2和出口法兰3均与波纹管1滑动连接,波纹管1的内侧面与导流管4固定连接,波纹管1的一端伸出入口法兰2或者出口法兰3,并沿着与入口法兰2或者出口法兰3的外端面相平行的方向延伸,形成翻边结构5,翻边结构5的尺寸大于入口法兰2或者出口法兰3的的内孔尺寸,使得膨胀节的两端差异化,翻边结构5也可作为密封垫片使用,在此不在详细图示。The second embodiment is basically the same as the first embodiment, except that the inlet flange 2 and the outlet flange 3 are both slidingly connected to the bellows 1, the inner surface of the bellows 1 is fixedly connected to the flow guide tube 4, and the inner surface of the bellows 1 One end protrudes from the inlet flange 2 or the outlet flange 3, and extends in a direction parallel to the outer end surface of the inlet flange 2 or the outlet flange 3 to form a flanging structure 5 whose size is larger than that of the inlet flange 2 or the inner hole size of the outlet flange 3 makes the two ends of the expansion joint differentiated, and the flange structure 5 can also be used as a sealing gasket, which is not shown in detail here.
综上所述,本实用新型的膨胀节通过在膨胀节的一端设有翻边,使得膨胀节的两端差异化,从而防止膨胀节安装错误,并提高了膨胀节的气密性,减少了零件数量,提高了膨胀节的可靠性。To sum up, the expansion joint of the utility model is equipped with a flanging at one end of the expansion joint, so that the two ends of the expansion joint are differentiated, thereby preventing installation errors of the expansion joint, improving the airtightness of the expansion joint, and reducing the The number of parts increases the reliability of the expansion joint.
以上所述为本实用新型最佳实施方式的举例,其中未详细述及的部分均为本领域普通技术人员的公知常识。本实用新型的保护范围以权利要求的内容为准,任何基于本实用新型的技术启示而进行的等效变换,也在本实用新型的保护范围之内。The above descriptions are examples of the best implementation modes of the present utility model, and the parts not mentioned in detail are the common knowledge of those skilled in the art. The protection scope of the present utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the present utility model is also within the protection scope of the present utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620190339.7U CN205560096U (en) | 2016-03-12 | 2016-03-12 | Expansion joint |
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| CN201620190339.7U CN205560096U (en) | 2016-03-12 | 2016-03-12 | Expansion joint |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106677937A (en) * | 2016-11-16 | 2017-05-17 | 中国北方发动机研究所(天津) | Adjustment structure for intake and exhaust corrugated pipe of engine |
| CN110595876A (en) * | 2019-10-19 | 2019-12-20 | 沈阳仪表科学研究院有限公司 | Pressure test device and test method for metal bellows expansion joints for falling film pipes |
-
2016
- 2016-03-12 CN CN201620190339.7U patent/CN205560096U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106677937A (en) * | 2016-11-16 | 2017-05-17 | 中国北方发动机研究所(天津) | Adjustment structure for intake and exhaust corrugated pipe of engine |
| CN110595876A (en) * | 2019-10-19 | 2019-12-20 | 沈阳仪表科学研究院有限公司 | Pressure test device and test method for metal bellows expansion joints for falling film pipes |
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Granted publication date: 20160907 |