CN205559110U - Measurable exhaust gas flow's venturi - Google Patents
Measurable exhaust gas flow's venturi Download PDFInfo
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- CN205559110U CN205559110U CN201620199295.4U CN201620199295U CN205559110U CN 205559110 U CN205559110 U CN 205559110U CN 201620199295 U CN201620199295 U CN 201620199295U CN 205559110 U CN205559110 U CN 205559110U
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Abstract
Description
技术领域technical field
本实用新型涉及一种文丘里管,尤其是涉及一种可测废气流量的文丘里管。The utility model relates to a Venturi tube, in particular to a Venturi tube capable of measuring the flow rate of exhaust gas.
背景技术Background technique
文氏管(Venturi):是文丘里管的简称,文丘里效应的原理则是当风吹过阻挡物时,在阻挡物的背风面上方端口附近气压相对较低,从而产生吸附作用并导致空气的流动。文氏管的原理其实很简单,它就是把气流由粗变细,以加快气体流速,使气体在文氏管出口的后侧形成一个“真空”区。Venturi: It is the abbreviation of Venturi tube. The principle of Venturi effect is that when the wind blows through the barrier, the air pressure near the port above the leeward side of the barrier is relatively low, resulting in adsorption and causing the air flow. The principle of the Venturi tube is actually very simple. It is to change the air flow from thick to thin to speed up the gas flow rate, so that the gas forms a "vacuum" area on the back side of the Venturi tube outlet.
专利《增压柴油机文丘里管废气再循环装置》中通过文丘里的应用,解决了高压EGR系统在部分工况下再循环废气不能进入进气管,存在废气倒流的问题,实现全工况范围下较好的EGR率。论文《利用文丘里管和VNT提高柴油机EGR率的研究》中利用文丘里达到提高EGR率的目的。《增压中冷柴油机EGR系统文丘里管的设计与试验》中确定文丘里管喉口直径达到提升EGR率的目的。The application of Venturi in the patent "Exhaust Gas Recirculation Device of Venturi Tube for Supercharged Diesel Engine" solves the problem that the recirculated exhaust gas of the high-pressure EGR system cannot enter the intake pipe under some working conditions, and there is a problem of backflow of exhaust gas, and realizes the exhaust gas recirculation under all working conditions. Better EGR rate. In the paper "Study on Improving EGR Rate of Diesel Engine Using Venturi Tube and VNT", Venturi is used to achieve the purpose of increasing EGR rate. In "Design and Test of Venturi Tube for EGR System of Supercharged Intercooled Diesel Engine", the throat diameter of Venturi tube is determined to increase the EGR rate.
但无论是检索到的论文还是专利中,全部是描述利用文丘里可以达到较高EGR率的目的,没有可以测量废气流量的内容。However, no matter in the retrieved papers or patents, they all describe the purpose of using Venturi to achieve a higher EGR rate, and there is no content that can measure the flow rate of exhaust gas.
实用新型内容Utility model content
本实用新型通过文丘里管进口截面与候口截面的压差、气体密度,利用伯努利方程,计算出流经管路的气体体积流量从而得到质量流量,实现EGR系统流量闭环控制策略,是一种能利用气道的设计达到感知测量排气倒灌的设计。The utility model uses the Bernoulli equation to calculate the gas volume flow rate flowing through the pipeline through the pressure difference and gas density of the inlet section of the Venturi tube and the waiting port section, thereby obtaining the mass flow rate and realizing the flow closed-loop control strategy of the EGR system. A design that can use the design of the airway to sense and measure exhaust backflow.
为了达到以上目的,本实用新型采取以下技术方案,一种可测废气流量的文丘里管,包括EGR出气管、文丘里管、EGR出气管Ⅱ、温度传感器、压力传感器、压差传感器;EGR出气管和EGR出气管Ⅱ分别与文丘里管两端相连;温度传感器设置于EGR出气管上;文丘里管分为依次相连的文丘里管入口、文丘里管喉口和文丘里管渐扩段;文丘里管入口上设置有压力传感器通道,与压力传感器相连;文丘里管入口靠近文丘里管喉口的位置设置有入口压力测量通道,文丘里管喉口与喉口压力测量通道相连;入口压力测量通道和喉口压力测量通道分别与压差传感器连通。In order to achieve the above objectives, the utility model adopts the following technical solutions, a venturi tube that can measure the flow of exhaust gas, including EGR outlet pipe, venturi tube, EGR outlet pipe II, temperature sensor, pressure sensor, differential pressure sensor; The trachea and the EGR outlet pipe II are respectively connected to both ends of the Venturi tube; the temperature sensor is set on the EGR outlet pipe; the Venturi tube is divided into a Venturi tube inlet, a Venturi tube throat, and a Venturi tube gradual expansion section connected in sequence; The inlet of the Venturi tube is provided with a pressure sensor channel, which is connected to the pressure sensor; the inlet of the Venturi tube is provided with an inlet pressure measurement channel near the throat of the Venturi tube, and the throat of the Venturi tube is connected with the throat pressure measurement channel; the inlet pressure The measuring channel and the throat pressure measuring channel are respectively communicated with the differential pressure sensor.
进一步的,文丘里管外部设置有冷却装置,冷却装置置于支架上;冷却装置一端与冷却水进水管相连,一端与冷却水出水管相连。Further, a cooling device is arranged outside the Venturi tube, and the cooling device is placed on the support; one end of the cooling device is connected to the cooling water inlet pipe, and the other end is connected to the cooling water outlet pipe.
进一步的,EGR出气管为EGR冷却器出口,与文丘里管入口相连;文丘里管渐扩段与EGR出气管Ⅱ相连。Further, the EGR outlet pipe is the outlet of the EGR cooler and is connected to the inlet of the Venturi pipe; the expanding section of the Venturi pipe is connected to the EGR outlet pipe II.
本实用新型是一种特殊文丘里管,利用伯努利方程,将采集到的压力、温度、压差信号转换成EGR废气流量,从而实现对EGR阀的精确控制。The utility model is a special Venturi tube, which uses the Bernoulli equation to convert the collected pressure, temperature and differential pressure signals into EGR waste gas flow, thereby realizing precise control of the EGR valve.
本实用新型文丘里管布置在EGR冷却器出口与进气管之间,应用的系统为废气再循环系统,废气从排气管排出,大部分进去涡轮增压器做功,小部分通过废气再循环系统转入到进气参与新一轮的燃烧。The Venturi tube of the utility model is arranged between the outlet of the EGR cooler and the intake pipe, and the applied system is an exhaust gas recirculation system. The exhaust gas is discharged from the exhaust pipe, and most of the exhaust gas enters the turbocharger to do work, and a small part passes through the exhaust gas recirculation system. Transfer to the air intake to participate in a new round of combustion.
本实用新型的优点是:The utility model has the advantages of:
1、相对与现有的文丘里管技术,本实用新型增加了3种传感器的应用,用于测量废气流量,可测得排气管倒灌工况,通过标定,可以实现测得排气管倒灌的情况,预防在排气倒灌情况下,EGR阀的开启;同时通过计算可以得到精准的废气流量,根据标定,可以用来控制EGR阀的开度。1. Compared with the existing Venturi tube technology, the utility model adds the application of three kinds of sensors, which are used to measure the exhaust gas flow rate, and can measure the exhaust pipe backflow condition. Through calibration, the exhaust pipe backflow can be measured. To prevent the opening of the EGR valve in the case of exhaust backflow; at the same time, the accurate exhaust gas flow can be obtained through calculation, which can be used to control the opening of the EGR valve according to the calibration.
2、相对于现有文丘里管,本实用新型在加工制作方面多了气道和冷却水道。2. Compared with the existing Venturi tube, the utility model has more air passages and cooling water passages in terms of manufacturing.
3、一体成型,无需多余零部件,管路适应性强;本实用新型集成支架、压力通道、压差通道、冷却水路通道于一体,减少装配零部件,简化工艺流程。3. It is integrally formed, no redundant parts are required, and the pipeline has strong adaptability; the utility model integrates brackets, pressure channels, pressure difference channels, and cooling water channels into one body, reducing assembly parts and simplifying the process flow.
本实用新型结构原用于公司某7L机产品,可推广至所有机型,相对于测量进气流量的控制测量,利用该产品的控制方式抗污染能力强、对管路安装要求低,标定简单,减少工作量。The structure of this utility model was originally used in a 7L machine product of the company, and can be extended to all models. Compared with the control measurement of the measurement of the intake air flow, the control method using this product has strong anti-pollution ability, low requirements for pipeline installation, and simple calibration. ,reduce workload.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the appended drawings in the following description The drawings show some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型文丘里管的结构示意图;Fig. 2 is the structural representation of the utility model Venturi tube;
图中1-EGR出气管,2-文丘里管,21-文丘里管入口,22-文丘里管喉口,23-文丘里管渐扩段,24-喉口压力测量通道,25-入口压力测量通道,26-压力传感器通道,3-EGR出气管Ⅱ,4-温度传感器,5-压力传感器,6-压差传感器,7-冷却水进水管,8-冷却水出水管,9-支架。In the figure, 1-EGR outlet pipe, 2-Venturi tube, 21-Venturi tube inlet, 22-Venturi tube throat, 23-Venturi tube expansion section, 24-throat pressure measurement channel, 25-inlet pressure Measuring channel, 26-pressure sensor channel, 3-EGR outlet pipe II, 4-temperature sensor, 5-pressure sensor, 6-differential pressure sensor, 7-cooling water inlet pipe, 8-cooling water outlet pipe, 9-bracket.
具体实施方式detailed description
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:Example 1:
废气量计算原理:Calculation principle of exhaust gas volume:
式中:In the formula:
Qm——质量流量,单位时间内通过文丘里管2的废气质量,单位kg/s;Q m ——mass flow rate, the mass of exhaust gas passing through Venturi tube 2 per unit time, unit kg/s;
C——流出系数,表示通过装置的实际流量与理论流量之间关系的系数;C——Outflow coefficient, which represents the coefficient of the relationship between the actual flow through the device and the theoretical flow;
β——直径比,文丘里管喉口22直径与入口直径之比;β—diameter ratio, the ratio of the diameter of the Venturi throat 22 to the inlet diameter;
ε——膨胀系数;ε—expansion coefficient;
d——喉口直径,文丘里管喉口直径,单位m;d——throat diameter, venturi throat diameter, unit m;
Δp——压差,文丘里管入口21与喉口测得的静压差,该信号由HCM压差传感器测量,单位Pa;Δp——Pressure difference, the static pressure difference measured between the Venturi tube inlet 21 and the throat, the signal is measured by the HCM pressure difference sensor, the unit is Pa;
ρ——废气密度,通过废气温度和压力计算,单位kg/m3。ρ——exhaust gas density, calculated by exhaust gas temperature and pressure, unit kg/m 3 .
根据计算需要,文丘里管系统需要三种传感器,如图1所示,一种可测废气流量的文丘里管,包括EGR出气管1、文丘里管2、EGR出气管Ⅱ3、温度传感器4、压力传感器5、压差传感器6;EGR出气管1和EGR出气管Ⅱ3分别与文丘里管2两端相连;温度传感器4设置于EGR出气管1上。According to calculation requirements, the Venturi tube system needs three sensors, as shown in Figure 1, a Venturi tube that can measure the flow of exhaust gas, including EGR outlet pipe 1, Venturi pipe 2, EGR outlet pipe II 3, temperature sensor 4, The pressure sensor 5 and the differential pressure sensor 6; the EGR outlet pipe 1 and the EGR outlet pipe II 3 are respectively connected to both ends of the Venturi pipe 2; the temperature sensor 4 is arranged on the EGR outlet pipe 1.
EGR系统的工作原理是利用压差,即废气压力高于进气压力,使得废气与新鲜空气混合,再次进入气缸燃烧,在部分工况下,如怠速和倒拖工况,废气不能顺利进入进气管,存在废气倒流的问题,这种情况下,普通文丘里管仍能测得正值的,此时计算的流量应该是负数,但系统不能区分,按照这种状态调节的EGR阀开度势必是错误的。本实用新型同时可以解决排气管倒灌带来的错误计算。The working principle of the EGR system is to use the pressure difference, that is, the exhaust gas pressure is higher than the intake pressure, so that the exhaust gas mixes with the fresh air and enters the cylinder again for combustion. There is a problem of exhaust gas backflow in the air pipe. In this case, the ordinary Venturi tube can still measure a positive value. At this time, the calculated flow rate should be a negative number, but the system cannot distinguish it. The EGR valve opening adjusted according to this state is bound to be it is wrong. At the same time, the utility model can solve the miscalculation caused by the backflow of the exhaust pipe.
本实用新型文丘里管如图2所示,文丘里管2分为依次相连的文丘里管入口21、文丘里管喉口22和文丘里管渐扩段23;文丘里管入口21上设置有压力传感器通道26,与压力传感器5相连;文丘里管入口21靠近文丘里管喉口22的位置设置有入口压力测量通道25,文丘里管喉口22与喉口压力测量通道24相连;入口压力测量通道25和喉口压力测量通道24分别与压差传感器6连通。Venturi tube of the utility model is shown in Figure 2, and Venturi tube 2 is divided into successively connected Venturi tube inlet 21, Venturi tube throat 22 and Venturi tube gradual expansion section 23; Venturi tube inlet 21 is provided with The pressure sensor channel 26 is connected with the pressure sensor 5; the position of the Venturi tube inlet 21 near the Venturi tube throat 22 is provided with an inlet pressure measurement channel 25, and the Venturi tube throat 22 is connected with the throat pressure measurement channel 24; the inlet pressure The measuring channel 25 and the throat pressure measuring channel 24 communicate with the differential pressure sensor 6 respectively.
当废气正向流过,由于喉口压力测量通道24是顺着气流,此时气体压力相对入口压力测量通道25测得的压力小,形成正压差。相反当废气反向流过,由于喉口压力测量通道24正对气流,这时压力差异常增大,根据标定可以实现关闭EGR阀,防止错误判断。When the exhaust gas flows in the forward direction, since the throat pressure measuring channel 24 follows the air flow, the gas pressure is smaller than the pressure measured by the inlet pressure measuring channel 25, forming a positive pressure difference. On the contrary, when the exhaust gas flows in the opposite direction, since the throat pressure measurement channel 24 is facing the air flow, the pressure difference will often increase at this time, and the EGR valve can be closed according to the calibration to prevent misjudgment.
文丘里管2外部设置有冷却装置,冷却装置置于支架9上;冷却装置一端与冷却水进水管7相连,一端与冷却水出水管8相连。A cooling device is arranged outside the Venturi tube 2, and the cooling device is placed on the bracket 9; one end of the cooling device is connected with the cooling water inlet pipe 7, and the other end is connected with the cooling water outlet pipe 8.
EGR出气管1为EGR冷却器出口,与文丘里管入口21相连;文丘里管渐扩段23与EGR出气管Ⅱ3相连。The EGR outlet pipe 1 is the outlet of the EGR cooler and is connected to the inlet 21 of the Venturi pipe; the expanding section 23 of the Venturi pipe is connected to the EGR outlet pipe II3.
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| CN110500209A (en) * | 2019-09-30 | 2019-11-26 | 潍柴动力股份有限公司 | A kind of the monitoring system and monitoring method of EGR check valve |
| CN110725760A (en) * | 2019-10-18 | 2020-01-24 | 广西玉柴机器股份有限公司 | Venturi tube structure for solving accumulated water of differential pressure sensor |
| WO2021098023A1 (en) * | 2019-11-22 | 2021-05-27 | 潍柴动力股份有限公司 | Gas mixing apparatus and natural gas engine |
| CN110748443A (en) * | 2019-11-26 | 2020-02-04 | 广西玉柴机器股份有限公司 | An exhaust gas recirculation system |
| CN110748444A (en) * | 2019-11-26 | 2020-02-04 | 广西玉柴机器股份有限公司 | Exhaust gas recirculation system |
| CN110748444B (en) * | 2019-11-26 | 2024-04-05 | 广西玉柴机器股份有限公司 | Exhaust gas recirculation system |
| CN112945327A (en) * | 2021-05-13 | 2021-06-11 | 西安多普多信息科技有限公司 | Mass flow detection method, device and system |
| CN115931087A (en) * | 2022-11-04 | 2023-04-07 | 东风商用车有限公司 | Correction Method of Engine Exhaust Gas Flow Measurement |
| CN115931087B (en) * | 2022-11-04 | 2026-02-03 | 东风商用车有限公司 | Correction method for engine exhaust gas flow measurement |
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