CN205557551U - Configuration rebar's offshore wind turbines foundation grouting bushing structure - Google Patents
Configuration rebar's offshore wind turbines foundation grouting bushing structure Download PDFInfo
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- CN205557551U CN205557551U CN201620278079.9U CN201620278079U CN205557551U CN 205557551 U CN205557551 U CN 205557551U CN 201620278079 U CN201620278079 U CN 201620278079U CN 205557551 U CN205557551 U CN 205557551U
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 95
- 239000010959 steel Substances 0.000 claims abstract description 95
- 239000011440 grout Substances 0.000 claims abstract description 7
- 239000011083 cement mortar Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000005452 bending Methods 0.000 abstract description 11
- 230000001934 delay Effects 0.000 abstract description 2
- 238000011161 development Methods 0.000 abstract description 2
- 230000007704 transition Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
本实用新型涉及一种配置钢筋的海上风电机组基础灌浆套管连接结构,包括竖直的钢管桩与钢套管,所述钢管桩与钢套管相互同轴嵌套,所述钢管桩与钢套管在嵌套端的相邻管壁之间形成环型腔,所述环型腔内绑扎有用于环形受力的钢筋,所述环型腔内填充有用于将钢管桩与钢套管粘结为一体的灌浆体。本实用新型与传统灌浆连接相比,避免或者延缓了水平荷载作用下灌浆体径向裂缝出现和发展,防止灌浆体与钢管桩、钢套管脱离,提高连接的抗弯承载力,特别适用于单桩基础与过渡段的连接。
The utility model relates to a foundation grout casing connection structure for an offshore wind power unit equipped with steel bars, comprising a vertical steel pipe pile and a steel casing, the steel pipe pile and the steel casing are nested coaxially with each other, and the steel pipe The pile and the steel casing form an annular cavity between the adjacent pipe walls at the nesting end, the annular cavity is bound with steel bars for annular force, and the annular cavity is filled with steel pipe piles and steel The casing is bonded as one grout. Compared with the traditional grouting connection, the utility model avoids or delays the occurrence and development of radial cracks in the grouting body under the horizontal load, prevents the grouting body from separating from the steel pipe pile and steel casing, and improves the bending bearing capacity of the connection, which is especially suitable for For the connection between the single pile foundation and the transition section.
Description
技术领域 technical field
本实用新型提供了一种配置钢筋的海上风电机组基础灌浆套管连接结构,属于海上风电机组基础结构领域。 The utility model provides a foundation grouting bushing connection structure of an offshore wind turbine equipped with steel bars, which belongs to the field of foundation structures of the offshore wind turbine.
背景技术 Background technique
灌浆套管连接属于两个直径不同圆管的搭接连接,是在管壁之间形成的环型腔内灌注水泥浆等灌浆材料,通过管壁与灌浆体之间的粘结和钢管表明不平整产生机械咬合来传递轴向压力。灌浆套管连接具有整体性好、施工方便和造价低等优点,首先在海洋采油平台结构中得到广泛应用。近年来,灌浆套管连接逐步在海上风电机组基础结构中得到应用。对比海洋采油平台基础和海上风电机组基础可以发现:1)海上风电机组基础桩基直径和径厚比较大。根据欧洲2007年前统计结果,海上风电工程中使用的钢管桩径厚比最大到100;海洋采油平台基础中采用的钢管桩的径厚比不超过40。2)海上风电机组基础灌浆连接长度较小。海洋平台灌浆连接要求连接长度不小于钢管桩直径的6倍;海上风电灌浆连接长度多在1.5~2.5倍钢管桩直径。3)与海洋采油平台灌浆连接相比,海上风电机组基础灌浆连接的受力更为复杂。海上风电灌浆连接除了承受上部结构和设备的竖向重力荷载、海浪的循环动力荷载和海水腐蚀作用,还要承受较大的风机动力荷载。在风机动力荷载作用下,灌浆连接部位主要承受弯矩作用。 The grouting casing connection belongs to the lap connection of two circular pipes with different diameters. It is to pour grouting materials such as cement slurry into the annular cavity formed between the pipe walls. Flattening creates a mechanical interlock to transmit axial pressure. The grout casing connection has the advantages of good integrity, convenient construction and low cost, and is firstly widely used in the structure of offshore oil production platforms. In recent years, grouted casing connections have gradually been applied in the foundation structure of offshore wind turbines. Comparing the foundation of the offshore oil production platform and the foundation of the offshore wind turbine, it can be found that: 1) The diameter and thickness of the pile foundation of the foundation of the offshore wind turbine are relatively large. According to the European statistical results before 2007, the maximum diameter-thickness ratio of steel pipe piles used in offshore wind power projects is 100; the diameter-thickness ratio of steel pipe piles used in offshore oil production platform foundations does not exceed 40. 2) The foundation grouting connection of offshore wind turbines The length is smaller. The grouting connection of offshore platforms requires that the connection length is not less than 6 times the diameter of the steel pipe pile; the length of the grouting connection for offshore wind power is mostly 1.5 to 2.5 times the diameter of the steel pipe pile. 3) Compared with the grouting connection of the offshore oil production platform, the stress of the foundation grouting connection of the offshore wind turbine is more complicated. In addition to bearing the vertical gravity load of the superstructure and equipment, the cyclic dynamic load of waves and the corrosion of seawater, the offshore wind power grouting connection also bears a large dynamic load of the wind turbine. Under the dynamic load of the fan, the grouting connection part mainly bears the bending moment.
在弯矩作用下,钢管桩与套管在灌浆连接段通过侧向挤压力来传递弯矩作用,同时弯矩引起的钢管桩和连接套管的竖向应力对于海上风电机组而言,往往大于单纯的竖向荷载产生应力值。以往试验表明,如果弯矩产生的竖向应力不超过竖向荷载产生的应力值,弯矩存在对轴向承载力的降低不超过18%。弯矩作用下圆形分布的杆件截面将变为椭圆形,从而导致弯矩方向前后两侧钢材表面与灌浆体之间出现不同程度的分离;同时,在垂直于弯矩作用方向下段受压一侧在压应力作用下产生径向位移,导致灌浆体上段局部范围内结构面与灌浆体脱开,已有试验和实测结果表明脱开距离可达6mm;灌浆体内部在弯矩作用方向和垂直于弯矩作用方向受压侧会产生较大的弯曲应力,从而导致径向裂缝出现。裂缝会导致连接部位刚度的降低,椭圆变形进一步加大,静载作用下和疲劳荷载作用下的连接抗弯承载能力降低,也会间接降低连接抗压承载能力。 Under the action of bending moment, the steel pipe pile and the casing transmit the bending moment through the lateral extrusion force at the grouting connection section. , which is often greater than the stress value generated by a simple vertical load. Previous tests have shown that if the vertical stress generated by the bending moment does not exceed the stress value generated by the vertical load, the reduction of the axial bearing capacity due to the presence of the bending moment does not exceed 18%. Under the action of the bending moment, the cross-section of the circularly distributed rods will become elliptical, resulting in different degrees of separation between the steel surface and the grouting body on both sides of the bending moment direction; at the same time, the lower section perpendicular to the bending moment direction is compressed One side produces radial displacement under the action of compressive stress, resulting in the disengagement of the structural surface from the grouting body in a local area of the upper part of the grouting body. The existing test and actual measurement results show that the disengagement distance can reach 6mm; The compression side perpendicular to the direction of the bending moment will generate a large bending stress, which will lead to the appearance of radial cracks. Cracks will lead to a reduction in the stiffness of the connection, further increase the elliptical deformation, reduce the flexural bearing capacity of the connection under static load and fatigue load, and indirectly reduce the compressive bearing capacity of the connection.
实用新型内容 Utility model content
本实用新型的目的是针对以上不足之处,提供了一种配置钢筋的海上风电机组基础灌浆套管连接结构。 The purpose of the utility model is to provide a foundation grouting casing connection structure for offshore wind turbines equipped with steel bars for the above deficiencies.
本实用新型解决技术问题所采用的方案是一种配置钢筋的海上风电机组基础灌浆套管连接结构,包括竖直的钢管桩与钢套管,所述钢管桩与钢套管相互同轴嵌套,所述钢管桩与钢套管在嵌套端的相邻管壁之间形成环型腔,所述环型腔内绑扎有用于环形受力的钢筋,所述环型腔内填充有用于将钢管桩与钢套管粘结为一体的灌浆体。 The solution adopted by the utility model to solve the technical problem is a connection structure of offshore wind turbine foundation grouting sleeves with steel bars, including vertical steel pipe piles and steel sleeves, and the steel pipe piles and steel sleeves are coaxial with each other. Nesting, the steel pipe pile and the steel casing form a ring cavity between the adjacent pipe walls at the nesting end, the ring cavity is bound with steel bars for annular force, and the ring cavity is filled with useful It is a grouting body that bonds steel pipe piles and steel casings into one.
进一步的,所述钢套管同轴套设于钢管桩的外部,所述钢管桩的外壁与钢套管的内壁之间形成环型腔。 Further, the steel casing is coaxially sleeved on the outside of the steel pipe pile, and an annular cavity is formed between the outer wall of the steel pipe pile and the inner wall of the steel casing.
进一步的,所述钢筋对称位于环型腔的中上部与中下部,所述钢筋上绑扎有若干个箍筋。 Further, the steel bars are symmetrically located in the upper middle part and the lower middle part of the ring cavity, and several stirrups are tied to the steel bars.
进一步的,所述钢筋位于环型腔25%范围处的中上部与25%范围处的中下部。 Further, the steel bars are located at the middle upper part of the 25% range and the middle lower part of the 25% range of the ring cavity.
进一步的,所述环型腔的灌浆口处设有灌浆防漏装置。 Further, a grouting leak prevention device is provided at the grouting port of the annular cavity.
进一步的,所述钢套管的内壁设有临时支托。 Further, the inner wall of the steel casing is provided with a temporary support.
进一步的,所述灌浆体的材料为高强水泥砂浆。 Further, the material of the grouting body is high-strength cement mortar.
与现有技术相比,本实用新型具有以下有益效果:本实用新型与传统灌浆连接相比,避免或者延缓了水平荷载作用下灌浆体径向裂缝出现和发展,防止灌浆体与钢管桩、钢套管脱离,提高连接的抗弯承载力与抗压承载力,特别适用于单桩基础与过渡段的连接。 Compared with the prior art, the utility model has the following beneficial effects: compared with the traditional grouting connection, the utility model avoids or delays the occurrence and development of radial cracks in the grouting body under the horizontal load, and prevents the grouting body from being connected with the steel pipe pile, The steel casing is separated to improve the flexural bearing capacity and compressive bearing capacity of the connection, especially suitable for the connection between the single pile foundation and the transition section.
附图说明 Description of drawings
下面结合附图对本实用新型专利进一步说明。 Below in conjunction with accompanying drawing, the utility model patent is further described.
图1为该实用新型的结构示意图; Fig. 1 is the structural representation of this utility model;
图中: In the picture:
1-钢管桩;2-钢套管;3-环型腔;4-钢筋;5-灌浆体;6-箍筋;7-灌浆防漏装置;8-临时支托。 1-steel pipe pile; 2-steel casing; 3-ring cavity; 4-rebar; 5-grouting body; 6-stirrup; 7-grouting leakage prevention device; 8-temporary support
具体实施方式 detailed description
下面结合附图和具体实施方式对本实用新型进一步说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
如图1所示,一种配置钢筋的海上风电机组基础灌浆套管连接结构,包括竖直的钢管桩1与钢套管2,所述钢管桩与钢套管相互同轴嵌套,所述钢管桩与钢套管在嵌套端的相邻管壁之间形成环型腔3,所述环型腔内绑扎有用于环形受力的钢筋4,所述环型腔内填充有用于将钢管桩与钢套管粘结为一体的灌浆体5。 As shown in Figure 1, a foundation grout casing connection structure for offshore wind turbines with steel bars includes a vertical steel pipe pile 1 and a steel casing 2, the steel pipe pile and the steel casing are nested coaxially with each other, The steel pipe pile and the steel casing form an annular cavity 3 between the adjacent pipe walls at the nesting end, the annular cavity is bound with a steel bar 4 for annular force, and the annular cavity is filled with A grouting body 5 in which steel pipe piles and steel sleeves are bonded together.
在本实施例中,所述钢套管同轴套设于钢管桩的外部,所述钢管桩的外壁与钢套管的内壁之间形成环型腔。 In this embodiment, the steel casing is coaxially sleeved on the outside of the steel pipe pile, and an annular cavity is formed between the outer wall of the steel pipe pile and the inner wall of the steel casing.
在本实施例中,所述钢筋对称位于环型腔的中上部与中下部,所述钢筋上绑扎有若干个箍筋6。 In this embodiment, the steel bars are symmetrically located in the middle upper part and the middle lower part of the ring cavity, and several stirrups 6 are tied to the steel bars.
在本实施例中,所述钢筋位于环型腔25%范围处的中上部与25%范围处的中下部。 In this embodiment, the steel bars are located at the middle upper part of the 25% range and the middle lower part of the 25% range of the ring cavity.
在本实施例中,所述环型腔的灌浆口处设有灌浆防漏装置7。 In this embodiment, a grouting leak prevention device 7 is provided at the grouting port of the annular cavity.
在本实施例中,所述钢套管的内壁设有临时支托8。 In this embodiment, a temporary support 8 is provided on the inner wall of the steel casing.
在本实施例中,所述灌浆体的材料为高强水泥砂浆。 In this embodiment, the material of the grouting body is high-strength cement mortar.
在本实施例中,配置钢筋的海上风电机组基础灌浆套管连接结构的连接方法包括以下步骤: In this embodiment, the connection method of the foundation grouting sleeve connection structure of the offshore wind turbine with steel bars includes the following steps:
(1)先将钢套管与钢管桩相互同轴嵌套,并在钢管桩与钢套管的相邻管壁之间的环型腔中绑扎钢筋,其中钢筋分别绑扎在环型腔25%范围处的中上部与25%范围处的中下部; (1) First, the steel casing and the steel pipe pile are coaxially nested, and the steel bars are bound in the ring cavity between the steel pipe pile and the adjacent pipe wall of the steel casing, and the steel bars are respectively tied in the ring cavity The upper middle part of the 25% range and the lower middle part of the 25% range;
(2)钢筋绑扎完成后,在环型腔内灌注高强水泥砂浆将钢管桩与钢套管粘结为一体,并在灌浆口处用灌浆防漏装置进行封口,完成连接。 (2) After the steel bar binding is completed, pour high-strength cement mortar into the ring cavity to bond the steel pipe pile and the steel casing into one, and seal the grouting port with a grouting leak-proof device to complete the connection.
上列较佳实施例,对本实用新型的目的、技术方案和优点进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above preferred embodiments have further described the purpose, technical solutions and advantages of the utility model in detail. It should be understood that the above descriptions are only preferred embodiments of the utility model and are not intended to limit the utility model. For new models, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims (7)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105672344A (en) * | 2016-04-06 | 2016-06-15 | 福州大学 | Steel bar reinforced foundation grouting sleeve connection structure and method of offshore wind turbines |
| CN110258547A (en) * | 2019-05-17 | 2019-09-20 | 中国电力科学研究院有限公司 | A steel pipe pile joint and its processing method |
-
2016
- 2016-04-06 CN CN201620278079.9U patent/CN205557551U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105672344A (en) * | 2016-04-06 | 2016-06-15 | 福州大学 | Steel bar reinforced foundation grouting sleeve connection structure and method of offshore wind turbines |
| CN110258547A (en) * | 2019-05-17 | 2019-09-20 | 中国电力科学研究院有限公司 | A steel pipe pile joint and its processing method |
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