CN205555637U - Cropping hoisting device of electronic cropping of range upon range of formula storing car - Google Patents
Cropping hoisting device of electronic cropping of range upon range of formula storing car Download PDFInfo
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- 238000004146 energy storage Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 abstract description 70
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- 239000003638 chemical reducing agent Substances 0.000 description 6
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Abstract
本实用新型提供了一种层叠式电动落布贮运车的落布提升装置,可以从织机上进行落布作业,并可在一台层叠式电动落布贮运车上贮存多个布卷,从而方便落布、贮存和转运。其车架同一侧的两端对称地设置有两组链轮组,链轮组包括主动链轮、从动链轮A、从动链轮B,主动链轮、从动链轮A、从动链轮B之间张紧设置有链条;在车架上与链轮组、链条匹配的设置有轨道支撑装置,轨道支撑装置朝向车架外侧的一面设置有开口槽,还包括布卷钩,布卷钩的一端连接在链条的一个销轴上、自由端设置在开口槽外端,布卷钩的自由端下方设置有布卷钩滚轮,布卷钩滚轮与轨道支撑装置外侧表面滚动配合;还包括至少一组布卷贮存装置。
The utility model provides a cloth drop lifting device of a stacked electric cloth drop storage and transportation vehicle, which can perform cloth drop operations from a loom, and can store multiple cloth rolls on a stacked electric cloth drop storage and transportation vehicle. Thereby it is convenient to drop cloth, store and transport. The two ends of the same side of the frame are symmetrically arranged with two groups of sprocket sets, the sprocket set includes driving sprocket, driven sprocket A, driven sprocket B, driving sprocket, driven sprocket A, driven sprocket A chain is tensioned between the sprockets B; a track support device is provided on the frame matching the sprocket set and the chain, and the side of the track support device facing the outside of the frame is provided with an open slot, and also includes a cloth roll hook, a cloth hook, and a cloth hook. One end of the coil hook is connected to a pin shaft of the chain, and the free end is arranged at the outer end of the opening groove, and a cloth coil hook roller is arranged below the free end of the cloth coil hook, and the cloth coil hook roller is rollingly matched with the outer surface of the track support device; At least one set of cloth roll storage devices is included.
Description
技术领域 technical field
本实用新型涉及纺织品后处理技术与设备领域,尤其系一种电动落布贮运车。 The utility model relates to the field of textile post-processing technology and equipment, in particular to an electric drop cloth storage and transportation vehicle.
背景技术 Background technique
目前织机的落布方式主要分为两种:应用较为广泛的是手动液压式落布,该方式采用液压助力,能够减轻工人的劳动强度,但是操作一次只能落一卷布,工作效率较为低下;另一种是要人工贮运式落布,该方式通过人力将织好的布卷放置于落布车,每辆车能够贮运4到6个布卷,工作效率较高,但是工人的劳动强度大。 At present, there are two main methods of doffing for looms: manual hydraulic doffing is the most widely used method, which uses hydraulic power to reduce the labor intensity of workers, but only one roll of cloth can be doffed at a time, and the work efficiency is relatively high. Low; the other is to manually store and transport the cloth. In this method, the woven cloth rolls are placed on the cloth drop car by manpower. Each car can store and transport 4 to 6 cloth rolls. The work efficiency is high, but the workers The labor intensity is high.
发明内容 Contents of the invention
本实用新型所要解决的技术问题在于提供一种层叠式电动落布贮运车的落布提升装置,可以从织机上进行落布作业,并可在一台层叠式电动落布贮运车上贮存多个布卷,从而方便落布、贮存和转运。 The technical problem to be solved by the utility model is to provide a cloth-dropping lifting device of a stacked electric cloth-dropping storage and transportation vehicle, which can carry out the cloth-falling operation from the loom, and can be stored on a stacked electric cloth-dropping storage and transportation vehicle. Multiple rolls for easy doffing, storage and transfer.
为达到上述目的,本实用新型的层叠式电动落布贮运车的落布提升装置,包括车架,所述车架同一侧的两端对称地设置有两组链轮组,所述链轮组包括主动链轮、从动链轮A、从动链轮B,所述主动链轮、从动链轮B设置于下端车架上,且从动链轮B设置在车架的外侧,所述从动链轮A设置在主动链轮上端的车架上,所述主动链轮、从动链轮A、从动链轮B之间张紧设置有链条;在所述车架上与所述链轮组、链条匹配的设置有轨道支撑装置,所述轨道支撑装置包括垂直轨道、设置于垂直轨道末端的圆弧轨道、设置于圆弧轨道下方车架上的轨道支架、连接圆弧轨道与轨道支架的链轮端盖;所述轨道支撑装置包覆于所述主动链轮、从动链轮B之间的链条上;所述轨道支撑装置朝向车架外侧的一面设置有开口槽,还包括布卷钩,所述布卷钩的一端连接在所述链条的一个销轴上、自由端设置在所述开口槽外端,所述布卷钩的自由端下方设置有布卷钩滚轮,所述布卷钩滚轮与所述轨道支撑装置外侧表面滚动配合。 In order to achieve the above purpose, the cloth-dropping lifting device of the stacked electric cloth-dropping storage and transportation vehicle of the present invention includes a frame, and two sets of sprockets are symmetrically arranged at both ends of the same side of the frame, and the sprockets The group includes a driving sprocket, a driven sprocket A, and a driven sprocket B. The driving sprocket and the driven sprocket B are arranged on the lower frame, and the driven sprocket B is arranged on the outside of the frame. The driven sprocket A is arranged on the vehicle frame at the upper end of the driving sprocket, and a chain is tensioned between the driving sprocket, the driven sprocket A and the driven sprocket B; The sprocket group and the chain are matched with a track supporting device, and the track supporting device includes a vertical track, an arc track arranged at the end of the vertical track, a track bracket arranged on the frame below the arc track, and a connecting arc track and the sprocket end cover of the track support; the track support device is covered on the chain between the driving sprocket and the driven sprocket B; the side of the track support device facing the outside of the frame is provided with an open groove, It also includes a cloth roll hook, one end of the cloth roll hook is connected to a pin shaft of the chain, and the free end is arranged at the outer end of the opening slot, and a cloth roll hook roller is arranged under the free end of the cloth roll hook , the cloth roll hook roller is in rolling fit with the outer surface of the track support device.
还包括至少一组布卷贮存装置,所述布卷贮存装置包括对称等高设置于车架两端的轨道支撑装置上的两个弹簧钩,所述弹簧钩通过销轴连接在轨道支撑装置上,所述轨道支撑装置上设置有使弹簧钩钩体沿铅垂线方向受力的限位装置,还包括驱动弹簧钩的自由端向所述限位装置上方旋转的蓄能装置。 It also includes at least one set of cloth roll storage device, the cloth roll storage device includes two spring hooks arranged on the rail support devices at both ends of the frame symmetrically and at the same height, and the spring hooks are connected to the rail support device through pin shafts, The track support device is provided with a limit device that makes the spring hook body bear force along the vertical line, and also includes an energy storage device that drives the free end of the spring hook to rotate above the limit device.
所述链条上通过链条销轴间隔地设置有链条滚轮。 Chain rollers are arranged at intervals on the chain through chain pin shafts.
所述车架两侧分别设置有三组布卷贮存装置。 Three groups of cloth roll storage devices are respectively arranged on both sides of the vehicle frame.
上述技术方案的优点体现在:A、本落布提升装置可以设置于车架两侧,车架的两侧最多共可设置六组布卷贮存装置,贮存量大;B、每组落布提升装置可自上而下依次向同侧的多组贮存装置投送布卷,最大程度简化了结构;C、提升动作可以依靠电力完成,劳动强度小;D、弹簧钩可承重,空载情况下可旋转并允许下方布卷通过。 The advantages of the above-mentioned technical solution are as follows: A. The cloth falling lifting device can be arranged on both sides of the vehicle frame, and a maximum of six sets of cloth roll storage devices can be installed on both sides of the vehicle frame, and the storage capacity is large; B. Each group of cloth falling lifts The device can deliver cloth rolls to multiple sets of storage devices on the same side sequentially from top to bottom, which simplifies the structure to the greatest extent; C. The lifting action can be completed by electricity, with low labor intensity; Swivels and allows cloth rolls underneath to pass through.
附图说明 Description of drawings
图1 是实施例所述的层叠式电动落布贮运车的结构示意图; Fig. 1 is the schematic structural view of the stacked electric cloth drop storage vehicle described in the embodiment;
图2 是实施例所述的层叠式电动落布贮运车的车体底座部分的结构示意图; Fig. 2 is a schematic structural view of the car body base part of the stacked electric drop cloth storage and transportation vehicle described in the embodiment;
图3 是本实用新型的层叠式电动落布贮运车的落布提升装置的结构示意图; Fig. 3 is a structural schematic diagram of the cloth-dropping lifting device of the stacked electric cloth-dropping storage and transportation vehicle of the present invention;
图4 是实施例所述的层叠式电动落布贮运车的轨道支撑装置的结构示意图; Fig. 4 is a schematic structural view of the track support device of the stacked electric drop cloth storage and transport vehicle described in the embodiment;
图5是实施例所述的层叠式电动落布贮运车的驱动装置的结构示意图; Fig. 5 is a schematic structural view of the driving device of the stacked electric drop cloth storage and transportation vehicle described in the embodiment;
以上图中:从动链轮A——1;链条——2;链条滚轮——200;控制开关——3;垂直轨道——4;弹簧钩——5;主动链轮——6;圆弧轨道——7;从动链轮B——8,万向轮——9;减速器——10;电机——11;定向轮——12,定向轮支架——120;传动轴——13;凸轮轴——14;下横梁——15;布卷钩——16,布卷钩滚轮——160;定位块——17;下纵梁——18;手柄——19;布卷支撑架——20;织机墙板——21;布卷——22;前、后上纵梁——23、23’;上横梁——24;前、后凸轮轴承支架——25、28;凸轮——26;定向轮滑槽——27;电机和减速器底座——29;电机联轴器——30;电机减速器联轴器——31;轨道支架——32;链轮端盖——33。 In the above figure: driven sprocket A——1; chain——2; chain roller——200; control switch——3; vertical track——4; spring hook——5; driving sprocket——6; circle Arc track——7; driven sprocket B——8, universal wheel——9; reducer——10; motor——11; directional wheel——12, directional wheel bracket——120; 13; camshaft——14; lower beam——15; cloth roll hook——16, cloth roll hook roller——160; positioning block——17; lower longitudinal beam——18; handle——19; cloth roll support Frame——20; loom wallboard——21; cloth roll——22; front and rear upper stringers——23, 23'; upper beam——24; Cam——26; Orientation wheel chute——27; Motor and reducer base——29; Motor coupling——30; Motor reducer coupling——31; Track bracket——32; Sprocket end cover— —33.
具体实施方式 detailed description
下面结合附图对本实用新型的具体实施方式做进一步说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further.
如图1至图5可见,本实施例提供了一种层叠式电动落布贮运车,其包括车架,所述车架下方设置有行走装置,所述车架的两侧各设置有一组落布提升装置,用于从织机上落布并将布卷向上方提升;所述车架的两侧都设置有至少一组布卷贮存装置,用于贮存提升后的布卷;还包括与所述落布提升装置匹配的驱动装置。 As can be seen from Figures 1 to 5, this embodiment provides a stacked electric drop cloth storage and transportation vehicle, which includes a vehicle frame, a running device is arranged below the vehicle frame, and a group of The cloth drop lifting device is used to drop the cloth from the loom and lift the cloth roll upward; at least one set of cloth roll storage devices are arranged on both sides of the frame for storing the lifted cloth roll; The driving device matched with the falling cloth lifting device.
所述落布提升装置包括分别设置于车架两端的链轮组,所述链轮组包括主动链轮6、从动链轮A1、从动链轮B8,所述主动链轮6、从动链轮B8设置于下端车架上,且从动链轮B8设置在车架的外侧,所述从动链轮A1设置在主动链轮6上端的车架上,所述主动链轮6、从动链轮A1、从动链轮B8之间张紧设置有链条2;在所述车架上与所述链轮组、链条匹配的设置有轨道支撑装置,所述轨道支撑装置包括垂直轨道4、设置于垂直轨道4末端的圆弧轨道7、设置于圆弧轨道7下方车架上的轨道支架32、连接圆弧轨道7与轨道支架32的链轮端盖33;所述轨道支撑装置包覆于所述主动链轮6、从动链轮B8之间的链条2上;所述轨道支撑装置朝向车架外侧的一面设置有开口槽,还包括布卷钩16,所述布卷钩16的一端连接在所述链条2的一个销轴上、自由端设置在所述开口槽外端,所述布卷钩16的自由端下方设置有布卷钩滚轮160,所述布卷钩滚轮160与所述轨道支撑装置外侧表面滚动配合。 The falling cloth lifting device includes a sprocket set respectively arranged at two ends of the vehicle frame, and the sprocket set includes a driving sprocket 6, a driven sprocket A1, a driven sprocket B8, and the driving sprocket 6, driven sprocket Chain wheel B8 is arranged on the vehicle frame of lower end, and driven sprocket B8 is arranged on the outside of vehicle frame, and described driven sprocket A1 is arranged on the vehicle frame of driving sprocket 6 upper ends, and described driving sprocket 6, from A chain 2 is tensioned between the moving sprocket A1 and the driven sprocket B8; a track supporting device is arranged on the vehicle frame to match the sprocket group and the chain, and the track supporting device includes a vertical track 4 , the circular arc track 7 that is arranged on the vertical track 4 ends, the track support 32 that is arranged on the vehicle frame below the circular arc track 7, the sprocket end cover 33 that connects the circular arc track 7 and the track support 32; Covered on the chain 2 between the driving sprocket 6 and the driven sprocket B8; the track support device is provided with an open groove on the side facing the outside of the frame, and also includes a cloth roll hook 16, and the cloth roll hook 16 One end of the chain 2 is connected to a pin shaft of the chain 2, and the free end is arranged on the outer end of the opening groove, and a cloth hook roller 160 is arranged below the free end of the cloth hook 16, and the cloth hook roller 160 Rolling fit with the outer surface of the track support device.
所述一组布卷贮存装置包括对称等高设置于车架两端的轨道支撑装置上的两个弹簧钩5,所述弹簧钩5通过销轴连接在轨道支撑装置上,所述轨道支撑装置上设置有使弹簧钩5钩体沿铅垂线方向受力的限位装置,还包括驱动弹簧钩5的自由端向所述限位装置上方旋转的蓄能装置。所述蓄能装置可使用设置在销轴与弹簧钩5之间的弹簧。上述结构使得弹簧钩5与限位装置配合,默认为可承载负荷状态,当下方有动力向上推移弹簧钩5时,其可以旋转让位。 The set of cloth roll storage devices includes two spring hooks 5 arranged on the track support devices at both ends of the frame symmetrically and at equal heights. The spring hooks 5 are connected to the track support devices through pin shafts. A limiting device is provided to make the hook body of the spring hook 5 bear force along the vertical direction, and an energy storage device for driving the free end of the spring hook 5 to rotate above the limiting device is also included. The energy storage device can use a spring arranged between the pin shaft and the spring hook 5 . The above-mentioned structure makes the spring hook 5 cooperate with the limit device, which is in a load-carrying state by default. When there is power from below to push the spring hook 5 upward, it can rotate and give way.
所述链条2上通过链条销轴间隔地设置有链条滚轮200。 Chain rollers 200 are arranged at intervals on the chain 2 through chain pin shafts.
本实用新型中,车架两侧都设置有一组落布提升装置,相应的设置有两套驱动装置。所述的驱动装置包括设置于车架下端的电机,所述电机连接有减速装置和传动轴,所述减速装置连接于所述传动轴的中端,所述传动轴的两端分别与所述车架同侧的两个主动链轮6卡接。 In the utility model, a group of cloth dropping lifting devices are arranged on both sides of the vehicle frame, and two sets of driving devices are correspondingly arranged. The driving device includes a motor arranged at the lower end of the vehicle frame, the motor is connected with a reduction gear and a transmission shaft, the reduction gear is connected with the middle end of the transmission shaft, and the two ends of the transmission shaft are connected to the transmission shaft respectively. The two driving sprockets 6 on the same side of the vehicle frame are clamped.
如图1、图2可见,作为实施方式之一,在所述车架底座上通过电机和减速器底座29设置有电机11;电机11经电机联轴器30与减速器10连接,减速器10经电机减速器联轴器31与传动轴13连接。 As can be seen in Figures 1 and 2, as one of the embodiments, a motor 11 is provided on the frame base through a motor and a reducer base 29; the motor 11 is connected with the reducer 10 through a motor coupling 30, and the reducer 10 It is connected with the transmission shaft 13 through the motor reducer coupling 31 .
所述的车架包括两根下纵梁18和两根下横梁15,所述行走装置包括设置于车架底端四角的四个万向轮9,还包括设置于车架底端两侧的两个定向轮12,所述的两根下横梁15上设置有前、后凸轮轴承支架25、28,所述前、后凸轮轴承支架25、28之间设置有凸轮轴14,所述凸轮轴14位于车架中部的一端设置有凸轮26,所述凸轮轴14延伸至车架以外的另一端上设置有手柄19,所述两根下横梁15上还设置有一对定向轮滑槽27,所述一对定向轮滑槽27之间连接有定向轮支架120,所述凸轮26与所述定向轮支架120传动连接,所述的两个定向轮12分别连接在所述定向轮支架120的两端。 The vehicle frame includes two lower longitudinal beams 18 and two lower beams 15, and the running device includes four universal wheels 9 arranged at the four corners of the bottom end of the vehicle frame, and also includes two wheels arranged on both sides of the bottom end of the vehicle frame. Two directional wheels 12, the two lower beams 15 are provided with front and rear cam bearing brackets 25, 28, and a camshaft 14 is arranged between the front and rear cam bearing brackets 25, 28, and the camshaft 14 is provided with a cam 26 at one end located in the middle of the vehicle frame, and a handle 19 is provided on the other end of the camshaft 14 extending beyond the vehicle frame, and a pair of directional wheel chute 27 is also provided on the two lower beams 15, the A pair of directional wheel chute 27 is connected with a directional wheel bracket 120 , the cam 26 is transmission connected with the directional wheel bracket 120 , and the two directional wheels 12 are respectively connected to two ends of the directional wheel bracket 120 .
所述车架同一端、两侧的轨道支撑装置之间分别设置有前、后上纵梁23、23’,所述前、后上纵梁23、23’之间设置有上横梁24。 Front and rear upper longitudinal beams 23, 23' are respectively arranged between the rail support devices at the same end of the vehicle frame and both sides, and an upper beam 24 is arranged between the front and rear upper longitudinal beams 23, 23'.
使用所述层叠式电动落布贮运车的方法,包括以下步骤: The method for using the stacked electric drop-cloth storage and transport vehicle comprises the following steps:
第一步:转动手柄19带动凸轮轴14转动,由凸轮26驱动定向轮支架120相对车架下移,使贮运车车体由一对定向轮12和一对万向轮9支撑,人工将贮运车车体推到织机旁;如图1可见,所述织机包括布卷支撑架20、两侧的织机墙板21,布卷22的轴架设在两侧的织机墙板21之间。 The first step: turn the handle 19 to drive the camshaft 14 to rotate, and the cam 26 drives the directional wheel bracket 120 to move down relative to the vehicle frame, so that the storage and transport vehicle body is supported by a pair of directional wheels 12 and a pair of universal wheels 9, and manually The storage and transport vehicle body is pushed to the side of the loom; as can be seen in Figure 1, the loom includes a cloth roll support frame 20, loom wall panels 21 on both sides, and the shaft of the cloth roll 22 is set on the loom wall panels on both sides Between 21.
第二步:转动手柄19带动凸轮轴14转动,由凸轮26驱动定向轮支架120相对车架上移,使贮运车车体依靠两对万向轮9支撑,人工推动贮运车车体微移,使布卷钩16处于布均轴径下方。 Second step: turn the handle 19 to drive the camshaft 14 to rotate, and the cam 26 drives the directional wheel bracket 120 to move up relative to the vehicle frame, so that the storage and transportation vehicle body is supported by two pairs of universal wheels 9, and the storage and transportation vehicle body is manually pushed slightly Move so that the cloth roll hook 16 is below the average shaft diameter of the cloth.
如图1、图4可见,车架两端的链轮端盖33的外侧都设置有定位块17;本步骤中,可使用定位块17进行车体的辅助定位。当贮运车车体靠近织机时,操作人员通过控制行走装置,使车架两端的定位块17与织机墙板21及布卷支撑架20进行位置配合,从而使得布卷钩16进入起始工作位置。 As can be seen from Fig. 1 and Fig. 4, positioning blocks 17 are arranged on the outer sides of the sprocket end caps 33 at both ends of the vehicle frame; in this step, the positioning blocks 17 can be used for auxiliary positioning of the vehicle body. When the storage vehicle body is close to the loom, the operator controls the walking device to make the positioning blocks 17 at both ends of the frame cooperate with the loom wallboard 21 and the cloth roll support frame 20, so that the cloth roll hook 16 enters the loom. start working position.
第三步:通过车架上的控制开关3启动电机正转,通过减速装置和传动轴带动车架两端的链轮组和带有侧滚轮的链条2同步运动,链条在轨道支撑装置中同步上升,布卷钩16运动至织机下方后勾起布卷22的轴,从而将布卷22从织机中取出并抬起。 Step 3: Start the motor to rotate forward through the control switch 3 on the frame, drive the sprocket sets at both ends of the frame and the chain 2 with side rollers to move synchronously through the reduction device and the drive shaft, and the chain will rise synchronously in the track support device After the cloth roll hook 16 moves to the bottom of the loom, it hooks up the shaft of the cloth roll 22, thereby the cloth roll 22 is taken out from the loom and lifted.
第四步:布卷22两端同步拨动并越过一组弹簧钩5,到达最上方的空闲贮存位置,控制电机反转,布卷下降,落在最上方的一组空闲弹簧钩5上。 Step 4: Both ends of the cloth roll 22 are moved synchronously and cross a set of spring hooks 5 to reach the uppermost idle storage position. The motor is controlled to reverse, and the cloth roll descends to land on the uppermost set of idle spring hooks 5 .
第五步:拖动贮运车车体离开织机,重复第一步至第四步,依次从不同织机上向车架两侧的空闲贮存位置落布;本实施例中,车架两侧各设置三组布卷贮存装置。 Step 5: Drag the storage vehicle body away from the loom, repeat the first step to the fourth step, and drop cloth from different looms to the idle storage positions on both sides of the frame in turn; in this embodiment, the two sides of the frame Three groups of cloth volume storage devices are provided respectively.
第七步:落布完成后,转动手柄19带动凸轮轴14转动,由凸轮26驱动定向轮支架120相对车架下移,使贮运车车体由一对定向轮12和一对万向轮9支撑,由人工将其输送至下一工艺车间。 Step 7: After the cloth fall is completed, turn the handle 19 to drive the camshaft 14 to rotate, and the cam 26 drives the directional wheel bracket 120 to move down relative to the frame, so that the storage and transport vehicle body is composed of a pair of directional wheels 12 and a pair of universal wheels. 9 supports, which are manually transported to the next craft workshop.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108773713A (en) * | 2018-06-14 | 2018-11-09 | 武汉纺织大学 | A kind of automatic overloading cropping trolley of single side type |
CN109051577A (en) * | 2018-06-14 | 2018-12-21 | 武汉纺织大学 | A kind of automatic overloading cropping trolley of double-flanged end |
CN110510459A (en) * | 2019-07-23 | 2019-11-29 | 东华大学 | A Shuttleless Automatic Reel Reel Mechanism |
-
2016
- 2016-04-07 CN CN201620278991.4U patent/CN205555637U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108773713A (en) * | 2018-06-14 | 2018-11-09 | 武汉纺织大学 | A kind of automatic overloading cropping trolley of single side type |
CN109051577A (en) * | 2018-06-14 | 2018-12-21 | 武汉纺织大学 | A kind of automatic overloading cropping trolley of double-flanged end |
CN110510459A (en) * | 2019-07-23 | 2019-11-29 | 东华大学 | A Shuttleless Automatic Reel Reel Mechanism |
CN110510459B (en) * | 2019-07-23 | 2021-06-25 | 东华大学 | Automatic wire coil taking and placing mechanism without shuttles |
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