CN205555492U - Full -automatic electric stove loading and unloading machine tool hand - Google Patents
Full -automatic electric stove loading and unloading machine tool hand Download PDFInfo
- Publication number
- CN205555492U CN205555492U CN201620365676.5U CN201620365676U CN205555492U CN 205555492 U CN205555492 U CN 205555492U CN 201620365676 U CN201620365676 U CN 201620365676U CN 205555492 U CN205555492 U CN 205555492U
- Authority
- CN
- China
- Prior art keywords
- clamping
- motor
- fixed
- electric furnace
- lifting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000010354 integration Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Landscapes
- Manipulator (AREA)
Abstract
本实用新型属于智能自动一体化技术领域，特别涉及一种全自动电炉装卸料机械手。该全自动电炉装卸料机械手，包括支架，支架下端安装有行走部分，行走部分包括行走导向轮和带动行走导向轮的行走电机；支架横梁一端固定有升降电机，该升降电机通过齿轮和链条带动提升丝杠运动，提升丝杠带动机械手运动；机械手的上横板下端固定有滑杆，滑杆左右两端均套有滑圈，该滑圈下端焊接有抱夹杆，抱夹杆通过抱夹丝杠和夹紧电机带动。本实用新型可以在工件高温的情况下把工件取下再装工件，整个过程全自动PLC控制，节省人工、速度快、定位准却、耐高温、减少电炉内的热量散失，真正达到了节能目的。
The utility model belongs to the technical field of intelligent automatic integration, in particular to a fully automatic electric furnace loading and unloading manipulator. The fully automatic electric furnace loading and unloading manipulator includes a bracket, and a walking part is installed at the lower end of the bracket. The walking part includes a walking guide wheel and a walking motor driving the walking guide wheel; a lifting motor is fixed at one end of the beam of the bracket, and the lifting motor is driven by a gear and a chain to lift. The screw moves, and the lifting screw drives the manipulator to move; the lower end of the upper horizontal plate of the manipulator is fixed with a slider, and the left and right ends of the slider are covered with sliding rings. The lower end of the sliding ring is welded with a clamping rod, which passes through the clamping wire. The bar and the clamping motor are driven. The utility model can remove the workpiece and reinstall the workpiece when the workpiece is at high temperature. The whole process is fully automatic PLC control, saving labor, fast speed, accurate positioning, high temperature resistance, reducing heat loss in the electric furnace, and truly achieving the purpose of energy saving. .
Description
（一）技术领域(1) Technical field
本实用新型属于智能自动一体化技术领域，特别涉及一种全自动电炉装卸料机械手。The utility model belongs to the technical field of intelligent automatic integration, in particular to a fully automatic electric furnace loading and unloading manipulator.
（二）背景技术(2) Background technology
在传统的电炉加工工件时，需要人工使用一些简单的设备进行加工操作；由于电炉内温度较高，在工人进行操作时，需要忍受高温条件并且由于温度高操作的危险性也大大加强了，除了工作环境较差、危险性高以外，人工的操作速度慢，使得炉内的热量散失较快，加工效率较低，不能达到节能的效果，因此为了避免人工操作带来的诸多弊端，需要一种自动化操作工具。When processing workpieces in traditional electric furnaces, it is necessary to manually use some simple equipment for processing operations; due to the high temperature in the electric furnace, when workers operate, they need to endure high temperature conditions and the risk of operation due to high temperatures is also greatly enhanced. In addition to the poor working environment and high risk, the manual operation speed is slow, so that the heat in the furnace is lost quickly, the processing efficiency is low, and the effect of energy saving cannot be achieved. Therefore, in order to avoid many disadvantages caused by manual operation, a kind of Automated operation tools.
（三）实用新型内容(3) Contents of utility models
本实用新型为了弥补现有技术的不足，提供了一种全自动电炉装卸料机械手。In order to make up for the deficiencies of the prior art, the utility model provides a fully automatic electric furnace loading and unloading manipulator.
本实用新型是通过如下技术方案实现的：The utility model is achieved through the following technical solutions:
一种全自动电炉装卸料机械手，其特征在于：包括支架，支架包括横梁，横梁左右两端分别焊接有分支架，分支架底端焊接有底梁；所述底梁下端安装有行走导向轮，该行走导向轮中设有转轴，转轴上设有齿轮；所述齿轮通过链条与固定在底梁上的行走电机的齿轮连接；所述横梁一端固定有升降电机，该升降电机的转轴上设有齿轮，该齿轮通过链条与提升丝杠Ⅰ上的链轮连接，链轮通过链条与提升丝杠Ⅱ上的齿轮连接；所述提升丝杠Ⅰ和提升丝杠Ⅱ分别穿过提升丝母和横梁与机械手的上横板固定；所述提升丝母固定在轴承室内，该轴承室与横梁上端固定；所述上横板下端固定有滑杆，滑杆左右两端均套有滑圈，该滑圈下端焊接有抱夹杆；所述抱夹杆上端固定有贯穿抱夹杆的抱夹丝母，该抱夹丝母中贯穿有抱夹丝杠；所述抱夹丝杠通过联轴器与夹紧电机相连；所述行走电机、升降电机和夹紧电机分别与PLC相连。A fully automatic electric furnace loading and unloading manipulator, characterized in that it includes a bracket, the bracket includes a beam, the left and right ends of the beam are respectively welded with sub-supports, and the bottom of the sub-support is welded with a bottom beam; the lower end of the bottom beam is equipped with a walking guide wheel, The walking guide wheel is provided with a rotating shaft, and a gear is arranged on the rotating shaft; the gear is connected with the gear of the traveling motor fixed on the bottom beam through a chain; The gear is connected to the sprocket on the lifting screw I through a chain, and the sprocket is connected to the gear on the lifting screw II through a chain; the lifting screw I and the lifting screw II pass through the lifting nut and the beam respectively It is fixed with the upper horizontal plate of the manipulator; the lifting nut is fixed in the bearing chamber, and the bearing chamber is fixed with the upper end of the beam; the lower end of the upper horizontal plate is fixed with a sliding rod, and the left and right ends of the sliding rod are covered with sliding rings. The lower end of the ring is welded with a clamping rod; the upper end of the clamping rod is fixed with a clamping screw nut passing through the clamping rod, and the clamping screw runs through the clamping screw nut; the clamping screw is connected with the clamping screw through a coupling The clamping motor is connected; the traveling motor, the lifting motor and the clamping motor are respectively connected with the PLC.
所述分支架包括前分支架和后分支架，所述前分支架和后分支架均为三角形结构。The sub-supports include a front sub-support and a rear sub-support, both of which are triangular structures.
所述PLC分别与变频器、接触器、温控器相连。The PLC is respectively connected with the frequency converter, the contactor and the temperature controller.
所述夹紧电机固定在夹紧电机座上，该夹紧电机座与上横板垂直焊接固定，所述夹紧电机座与上横板之间焊接有加强板。The clamping motor is fixed on the clamping motor base, and the clamping motor base and the upper horizontal plate are welded and fixed vertically, and a reinforcing plate is welded between the clamping motor base and the upper horizontal plate.
所述上横板上焊接有矩形中空防护罩。A rectangular hollow protective cover is welded on the upper horizontal plate.
所述支架上设有配电箱。A distribution box is arranged on the support.
所述滑杆上位于滑圈内侧设有挡块。A block is arranged on the slide rod inside the slide ring.
机械手由夹紧电机、抱夹丝杠、丝母、抱夹杆、上横板、滑杆等组成；升降部分由升降电机、链轮链条、升降丝杠组成；行走部分由行走电机、行走导向轮组成；电器部分包括变频器、PLC、接触器、温控器等组成。The manipulator is composed of a clamping motor, clamping screw, screw nut, clamping rod, upper horizontal plate, slide bar, etc.; the lifting part is composed of a lifting motor, sprocket chain, and lifting screw; the walking part is composed of a walking motor and a walking guide. wheel; the electrical part includes frequency converter, PLC, contactor, temperature controller and other components.
本实用新型是通过夹紧电机带动夹紧丝杠带动抱夹杆夹紧工件，再经升降电机带动两根升降丝杠提起再经行走电机带动，工件移动到电炉口，电炉料车自动出炉，机械手把工件放在电炉料车上，工件出炉时，机械手把高温工件搬运到指定位置，再装入工件，电炉料车自动进炉电炉继续工作。本设备中升降电机带动升降丝杠上的链轮使机械手达到升降目的，升降丝杠通过与升降丝母的配合实现升降目的，夹紧电机带动丝杠传动丝杠带动机械手伸缩实现夹紧目的，两台行走电机同时驱动带动导向轮使机械手整体移动。The utility model uses the clamping motor to drive the clamping screw to drive the clamping rod to clamp the workpiece, and then the lifting motor drives two lifting screws to lift it up, and then the walking motor drives the workpiece to move to the electric furnace mouth, and the electric furnace charging car is automatically released from the furnace. The manipulator puts the workpiece on the electric furnace charging car. When the workpiece is out of the furnace, the manipulator transports the high-temperature workpiece to the designated position, and then loads the workpiece. The electric furnace feeding car automatically enters the electric furnace to continue working. In this equipment, the lifting motor drives the sprocket on the lifting screw to make the manipulator achieve the purpose of lifting. The lifting screw achieves the purpose of lifting by cooperating with the lifting screw nut. The clamping motor drives the screw to drive the screw to drive the manipulator to stretch to achieve the clamping purpose. Two walking motors drive the guide wheels at the same time to make the manipulator move as a whole.
本实用新型的有益效果是：本实用新型可以在工件高温的情况下把工件取下再装工件，整个过程全自动PLC控制，节省人工、速度快、定位准却、耐高温、减少电炉内的热量散失，真正达到了节能目的。The beneficial effects of the utility model are: the utility model can remove the workpiece and reinstall the workpiece when the workpiece is at high temperature, and the whole process is fully automatic PLC control, saving labor, fast speed, accurate positioning, high temperature resistance, and reducing The heat is dissipated, and the purpose of energy saving is really achieved.
（四）附图说明(4) Description of drawings
下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
图1为本实用新型正面的结构示意图。Fig. 1 is a structural schematic diagram of the front of the utility model.
图2为本实用新型侧面的结构示意图。Fig. 2 is a schematic structural view of the side of the utility model.
图3为本实用新型升降部分的局部结构示意图。Fig. 3 is a partial structural schematic diagram of the lifting part of the utility model.
图4为本实用新型行走部分的局部结构示意图。Fig. 4 is a partial structural schematic diagram of the walking part of the utility model.
图中，支架1，行走导向轮2，行走电机3，升降电机4，提升丝杠Ⅰ5，链轮6，提升丝杠Ⅱ7，提升丝母8，上横板9，轴承室10，滑杆11，滑圈12，抱夹杆13，抱夹丝母14，抱夹丝杠15，夹紧电机16，PLC 17，夹紧电机座18，防护罩19，配电箱20。In the figure, bracket 1, walking guide wheel 2, traveling motor 3, lifting motor 4, lifting screw I5, sprocket 6, lifting screw II7, lifting screw nut 8, upper horizontal plate 9, bearing chamber 10, slide rod 11 , Slip ring 12, clamp rod 13, clamp nut 14, clamp screw 15, clamping motor 16, PLC 17, clamping motor seat 18, protective cover 19, distribution box 20.
（五）具体实施方式(5) Specific implementation methods
附图为本实用新型的一种具体实施例。该实施例包括支架1，支架1包括横梁，横梁左右两端分别焊接有分支架，分支架底端焊接有底梁；所述底梁下端安装有行走导向轮2，该行走导向轮2中设有转轴，转轴上设有齿轮；所述齿轮通过链条与固定在底梁上的行走电机3的齿轮连接；所述横梁一端固定有升降电机4，该升降电机4的转轴上设有齿轮，该齿轮通过链条与提升丝杠Ⅰ5上的链轮6连接，链轮6通过链条与提升丝杠Ⅱ7上的齿轮连接；所述提升丝杠Ⅰ5和提升丝杠Ⅱ7分别穿过提升丝母8和横梁与机械手的上横板9固定；所述提升丝母8固定在轴承室10内，该轴承室10与横梁上端固定；所述上横板9下端固定有滑杆11，滑杆11左右两端均套有滑圈12，该滑圈12下端焊接有抱夹杆13；所述抱夹杆13上端固定有贯穿抱夹杆13的抱夹丝母14，该抱夹丝母14中贯穿有抱夹丝杠15；所述抱夹丝杠15通过联轴器与夹紧电机16相连；所述行走电机3、升降电机4和夹紧电机16分别与PLC 17相连。所述分支架包括前分支架和后分支架，所述前分支架和后分支架均为三角形结构。所述PLC 17分别与变频器、接触器、温控器相连。所述夹紧电机16固定在夹紧电机座18上，该夹紧电机座18与上横板垂直焊接固定，所述夹紧电机座18与上横板之间焊接有加强板。所述上横板上焊接有矩形中空防护罩19。所述支架1上设有配电箱20。所述滑杆11上位于滑圈内侧设有挡块。Accompanying drawing is a kind of concrete embodiment of the utility model. This embodiment comprises support 1, and support 1 comprises crossbeam, and the two ends of crossbeam are respectively welded sub-bracket, and sub-bracket bottom end is welded with bottom beam; Said bottom beam lower end is equipped with walking guide wheel 2, and this walking guide wheel 2 is provided with There is a rotating shaft, and a gear is arranged on the rotating shaft; the gear is connected with the gear of the walking motor 3 fixed on the bottom beam through a chain; the lifting motor 4 is fixed on one end of the beam, and the rotating shaft of the lifting motor 4 is provided with a gear. The gear is connected to the sprocket 6 on the lifting screw I5 through a chain, and the sprocket 6 is connected to the gear on the lifting screw II7 through a chain; the lifting screw I5 and the lifting screw II7 pass through the lifting screw nut 8 and the beam respectively It is fixed with the upper horizontal plate 9 of the manipulator; the lifting nut 8 is fixed in the bearing chamber 10, and the bearing chamber 10 is fixed with the upper end of the beam; the lower end of the upper horizontal plate 9 is fixed with a slide bar 11, and the left and right ends of the slide bar 11 Sliding rings 12 are evenly sleeved, and the lower end of the sliding ring 12 is welded with a clamping rod 13; Clamping screw 15; the clamping screw 15 is connected to the clamping motor 16 through a shaft coupling; the traveling motor 3, the lifting motor 4 and the clamping motor 16 are connected to the PLC 17 respectively. The sub-supports include a front sub-support and a rear sub-support, both of which are triangular structures. The PLC 17 is respectively connected with the frequency converter, the contactor and the temperature controller. The clamping motor 16 is fixed on the clamping motor base 18, and the clamping motor base 18 is welded and fixed vertically with the upper horizontal plate, and a reinforcing plate is welded between the clamping motor base 18 and the upper horizontal plate. A rectangular hollow protective cover 19 is welded on the upper horizontal plate. A distribution box 20 is provided on the support 1 . A stopper is arranged on the sliding rod 11 inside the sliding ring.
上面以举例方式对本实用新型进行了说明，但本实用新型不限于上述具体实施例，凡基于本实用新型所做的任何改动或变型均属于本实用新型要求保护的范围。The utility model has been described above with examples, but the utility model is not limited to the above-mentioned specific embodiments, and any changes or modifications made based on the utility model all belong to the protection scope of the utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620365676.5U CN205555492U (en) | 2016-04-27 | 2016-04-27 | Full -automatic electric stove loading and unloading machine tool hand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620365676.5U CN205555492U (en) | 2016-04-27 | 2016-04-27 | Full -automatic electric stove loading and unloading machine tool hand |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205555492U true CN205555492U (en) | 2016-09-07 |
Family
ID=56806892
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620365676.5U Expired - Fee Related CN205555492U (en) | 2016-04-27 | 2016-04-27 | Full -automatic electric stove loading and unloading machine tool hand |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205555492U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107584729A (en) * | 2017-09-21 | 2018-01-16 | 广东科捷龙机器人有限公司 | Novel intelligent optimizes manipulator |
| CN108861536A (en) * | 2018-05-15 | 2018-11-23 | 合肥智慧龙图腾知识产权股份有限公司 | A kind of Quick transport device of production line processing tubing |
-
2016
- 2016-04-27 CN CN201620365676.5U patent/CN205555492U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107584729A (en) * | 2017-09-21 | 2018-01-16 | 广东科捷龙机器人有限公司 | Novel intelligent optimizes manipulator |
| CN108861536A (en) * | 2018-05-15 | 2018-11-23 | 合肥智慧龙图腾知识产权股份有限公司 | A kind of Quick transport device of production line processing tubing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103934444B (en) | Molten Iron Transportation online hot-metal bottle attemperator and uncovery method thereof | |
| CN202640354U (en) | Multi-station mechanical arm carrying mechanism | |
| CN205132534U (en) | Novel glass carries mechanical hand | |
| CN203048165U (en) | Magnetic steel grabbing mechanism | |
| CN102180355A (en) | Electric energy meter carrying manipulator suitable for meter box | |
| CN105904442A (en) | Manipulator capable of rotatably lifting | |
| CN206088911U (en) | Lifting device for it is portable | |
| CN106475878A (en) | A kind of full-automatic silicon single crystal rod barreling equipment integrating | |
| CN203170977U (en) | Full-automatic digital controlled lathe | |
| CN104475773A (en) | Motor rotor automatic machining production line | |
| CN202054443U (en) | Electric energy meter carrying manipulator applicable to meter box | |
| CN202344327U (en) | Feeding and discharging tooling for machining engine crankshaft | |
| CN205835301U (en) | A kind of mechanical hand of rotatable lifting | |
| CN204310755U (en) | Cable well lid electric opening instrument | |
| CN105499476A (en) | A vacuum insulation induction heating furnace for forging | |
| CN205555492U (en) | Full -automatic electric stove loading and unloading machine tool hand | |
| CN214023449U (en) | Casting manipulator convenient to drawing of patterns | |
| WO2020125039A1 (en) | Multifunctional edge milling machine | |
| CN205414383U (en) | Hydraulic pressure helping hand high temperature sodium silicate sand mould shell removes flipping robot | |
| CN102357661A (en) | Numerical control lathe mechanical hand suitable for production of disc type parts | |
| CN204913520U (en) | Automatic burring device of automobile power generation machine rotor shaft | |
| CN201704361U (en) | Full automatic workpiece quenching device | |
| CN205616224U (en) | Material feeding unit suitable for insulating material drying process process | |
| CN205309610U (en) | Frame welding production line | |
| CN204997212U (en) | Oil tank automatic weld workstation |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic loading and unloading manipulator for electric furnace Effective date of registration: 20210628 Granted publication date: 20160907 Pledgee: Boxing branch of the Industrial Commercial Bank of China Ltd. Pledgor: SHANDONG HAILONG MACHINERY Co.,Ltd. Registration number: Y2021980005376 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160907 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |