CN205554756U - Full -automatic box filler - Google Patents
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- CN205554756U CN205554756U CN201620378507.5U CN201620378507U CN205554756U CN 205554756 U CN205554756 U CN 205554756U CN 201620378507 U CN201620378507 U CN 201620378507U CN 205554756 U CN205554756 U CN 205554756U
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Abstract
本实用新型提供一种全自动装箱机,包括开箱机(100)、产品输送线(200)、抓取机器人(300)、托盘升降装置(400)、下边封箱机(500)、上边封箱机(600)。开箱机(100)用于将纸箱打开并推送至下边封箱机(500)处完成封箱。抓取机器人(300)既能抓取产品又能抓取隔板。托盘升降装置(400)用于托住隔板和产品,实现多层产品装箱。
The utility model provides a fully automatic case packing machine, comprising a case unpacking machine (100), a product conveying line (200), a grasping robot (300), a pallet lifting device (400), a lower side sealing machine (500), an upper side Sealing machine (600). The case unpacking machine (100) is used to open the carton and push it to the lower case sealing machine (500) to complete the case sealing. The grabbing robot (300) can grab both products and partitions. The pallet elevating device (400) is used to support the partition and products to realize multi-layer product packing.
Description
技术领域 technical field
本实用新型涉及包装机械领域,更具体涉及一种全自动装箱机。 The utility model relates to the field of packaging machinery, in particular to a fully automatic case packing machine.
背景技术 Background technique
批量生产的产品(如手机、香烟等)装箱是一件很耗工时的事情,人工装箱不仅效率低下,而且成本很高,目前很多企业都开始采用自动装箱设备。现市面上的装箱设备大多采用以下两种装箱方式:一、人工将包装箱打开并置于一条包装箱输送线上,包装箱输送至装箱位置时,采用抓取或掉落的方式将产品装入包装箱中;二、采用自动开箱机将包装箱开箱,打开后的包装箱被输送至装箱工位,同样采用抓取或掉落的方式装箱。第一种方式自动化程度不高,无法满足一些大型工厂的需求;第二种方式由于开箱动作和装箱动作处于两个不同的工位,导致流水线过长,设备的体积增大,且装箱效率低。此外,以上两种装箱方式均只适用与单层产品的装箱,对于需要在一个纸箱里堆放多层产品的情况难以实现。 Packing mass-produced products (such as mobile phones, cigarettes, etc.) is a time-consuming task. Manual packing is not only inefficient, but also costly. At present, many companies have begun to use automatic packing equipment. Most of the packing equipment currently on the market adopts the following two packing methods: 1. Manually open the packing case and place it on a packing case conveying line. Put the product into the packing box; 2. Use an automatic unpacking machine to unpack the packing box, and the opened packing box is transported to the packing station, and the packing is also carried out by grabbing or dropping. The first method has a low degree of automation and cannot meet the needs of some large factories; the second method, because the unpacking action and packing action are in two different stations, leads to too long assembly lines, increased equipment volume, and Box efficiency is low. In addition, the above two packing methods are only suitable for packing single-layer products, and it is difficult to realize the case where multiple layers of products need to be stacked in one carton.
实用新型专利CN204604335U“一种新型装箱机器人”为采用上述第一种方式装箱的自动装箱机。 The utility model patent CN204604335U "a novel box-packing robot" is an automatic box-packing machine that adopts the above-mentioned first method of boxing.
发明内容 Contents of the invention
本实用新型要解决的技术问题是如何实现多层产品的全自动装箱。为解决上述技术问题,本实用新型提供一种全自动装箱机,包括开箱机(100)、产品输送线(200)、抓取机器人(300)、下边封箱机(500)、上边封箱机(600)。开箱机(100)位于全自动装箱机的最前端,产品输送线(200)固定在开箱机(100)的后部,产品输送线(200)的侧边装有堆放隔板用的隔板堆放架(201),抓取机器人(300)安装于产品输送线(200)的上方,与全自动装箱机的机架连接。下边封箱机(500)固定在全自动装箱机后方的机架上,产品装箱完成后被推送到下边封箱机(500)处,完成下面的封箱,上边封箱机(600)固定在下边封箱机(500)的正上方,在完成底部封箱动作的同时完成顶部封箱动作。 The technical problem to be solved by the utility model is how to realize automatic packing of multi-layer products. In order to solve the above technical problems, the utility model provides a fully automatic case packing machine, including a case unpacking machine (100), a product conveying line (200), a grabbing robot (300), a lower side sealing machine (500), an upper side sealing machine Box machines (600). The unpacking machine (100) is located at the forefront of the fully automatic case packing machine, the product conveying line (200) is fixed at the rear of the unpacking machine (100), and the side of the product conveying line (200) is equipped with stacking partitions. The clapboard stacking rack (201) and the grasping robot (300) are installed above the product conveying line (200), and are connected with the frame of the fully automatic box packing machine. The lower side sealing machine (500) is fixed on the frame behind the automatic case packing machine. After the product is packed, it is pushed to the lower side sealing machine (500) to complete the lower sealing, and the upper side sealing machine (600) It is fixed directly above the lower side sealing machine (500), and completes the top sealing action while completing the bottom sealing action.
优选地,本实用新型的一种全自动装箱机,还包括托盘升降装置(400),托盘升降装置包含升降平台(401)、三个托盘气缸(402)、三个托盘(403)、气缸连接板(404),升降平台(401)上固定在全自动装箱机底板上,纸箱被打开后升降平台(401)正好处于纸箱的中部,三个托盘气缸(402)并排固定在升降平台(401)的上表面,由气缸连接板(404)加固,三个托盘(403)分别安装在三个气缸402的工作表面,工作时,升降平台(401)升起,托盘气缸(402)的活塞杆处于伸出状态,三个托盘(403)被托起,抓取机器人(300)吸取一个隔板放入纸箱中,隔板被三个托盘(403)托住,接着抓取机器人(300)抓取产品放入纸箱中的隔板上,然后升降平台(401)下降一段距离,抓取机器人(300)重复之前的两个动作,完成第二层产品的装箱,以此类推直至纸箱装满,左右两个托盘气缸(402)活塞杆收回,左右两个托盘(403)从纸箱中脱离,短边折边机构(140)将纸箱底面两短边折起并拖住纸箱,之后中间托盘气缸(402)活塞杆收回,第三个托盘(403)通过两折起短边之间的缝隙从纸箱中脱离,长边折边机构(150)将纸箱底面长边折起并拖住纸箱。 Preferably, a fully automatic case packing machine of the present invention further includes a pallet lifting device (400), the pallet lifting device includes a lifting platform (401), three pallet cylinders (402), three pallets (403), cylinder The connecting plate (404) and the lifting platform (401) are fixed on the bottom plate of the automatic carton packing machine. After the carton is opened, the lifting platform (401) is just in the middle of the carton, and the three pallet cylinders (402) are fixed side by side on the lifting platform ( The upper surface of 401) is reinforced by the cylinder connecting plate (404), and the three pallets (403) are respectively installed on the working surfaces of the three cylinders 402. When working, the lifting platform (401) rises, and the piston of the pallet cylinder (402) The rod is in the extended state, three pallets (403) are held up, the grabbing robot (300) sucks a partition and puts it into the carton, the partition is held by the three pallets (403), and then the grabbing robot (300) Grab the product and put it on the partition in the carton, then the lifting platform (401) descends for a certain distance, and the grabbing robot (300) repeats the previous two actions to complete the packing of the second layer of products, and so on until the carton is packed When it is full, the piston rods of the left and right tray cylinders (402) retract, the left and right trays (403) are separated from the carton, the short edge folding mechanism (140) folds the two short sides of the bottom of the carton and drags the carton, and then the middle tray The cylinder (402) piston rod retracts, the third tray (403) is separated from the carton through the gap between the two folded short sides, and the long side hemming mechanism (150) folds the long side of the bottom surface of the carton and drags the carton.
优选地,升降平台(401)采用剪式升降平台结构。 Preferably, the lifting platform (401) adopts a scissor lifting platform structure.
优选地,抓取机器人(300)为UR5机器人,具有6旋转关节,既能抓取产品又能抓取隔板进行装箱。 Preferably, the grabbing robot (300) is a UR5 robot with 6 rotary joints, which can grab both products and partitions for packing.
优选地,产品输送线(200)上还设有产品导向板(202),有利于产品的规整和导向。 Preferably, a product guide plate (202) is also provided on the product conveying line (200), which is beneficial to the regularization and guidance of the product.
优选地,开箱机(100)包含纸箱堆放架(110)、吸盘开箱机构(120)、推箱机构(130)、短边折边机构(140)、长边折边机构(150),纸箱堆放架(110)位于全自动装箱机的前端,突出于全自动装箱机主体尺寸框架,便于进行纸板的堆放和整理,吸盘开箱机构(120)的吸盘平行于纸箱堆放方向,通过气缸运动来回推送吸盘实现纸箱的开箱,推箱机构(130)位于吸盘的下方,一方面起到纸箱开箱的辅助导向作用,另一方面将装满产品的纸箱推送到下边封箱机(500)处完成封箱动作,短边折边机构(140)位于全自动装箱机中间位置,用于在产品装箱完成以后将纸箱的短边折起,长边折边机构(150)在靠近下边封箱机(500)的位置固定,长边折边机构(150)完成纸箱长边的折叠。 Preferably, the unpacking machine (100) includes a carton stacking rack (110), a suction cup unpacking mechanism (120), a box pushing mechanism (130), a short side hemming mechanism (140), a long side hemming mechanism (150), The carton stacking rack (110) is located at the front end of the automatic carton packing machine, protruding from the main frame of the automatic carton packing machine, which is convenient for stacking and sorting the cardboard. The suction cup of the suction cup unpacking mechanism (120) is parallel to the carton stacking direction, The cylinder moves back and forth to push the suction cup to realize the unpacking of the carton. The pushing mechanism (130) is located under the suction cup. On the one hand, it serves as an auxiliary guide for unpacking the carton. 500) to complete the sealing action, the short edge folding mechanism (140) is located in the middle of the automatic box packing machine, and is used to fold the short edge of the carton after the product packing is completed, and the long edge folding mechanism (150) is in the The position close to the lower side sealing machine (500) is fixed, and the long side folding mechanism (150) completes the folding of the long side of the carton.
优选地,吸盘开箱机构(120)包括四个吸盘(121)、吸盘固定架(122)、直线轴承机构(123)、两根直线导向杆(124)、运动连杆(125)、滚轮(126)、滚轮固定板(127)、气缸(128),四个吸盘(121)呈矩形布置,固定在吸盘固定架(122)上,吸盘固定架(122)通过螺栓与直线轴承机构(123)的上表面连接,直线轴承机构(123)套在两根直线导向杆(124)上,可在直线导向杆(124)上来回运动,运动连杆(125)的上端与直线轴承机构(123)的侧面相连,在运动连杆(125)上设有一长的U型槽,滚轮(126)卡在此U型槽中间,并固定在滚轮固定板(127)上,气缸(128)的前端与运动连杆(125)连接,后端固定在全自动装箱机架体上,气缸(128)推动运动连杆(125)运动,直线轴承机构(123)在运动连杆的作用下能在直线导向杆(125)上往复滑动,进而带动吸盘(121)前后运动,实现纸箱开箱动作。 Preferably, the suction cup unpacking mechanism (120) includes four suction cups (121), a suction cup holder (122), a linear bearing mechanism (123), two linear guide rods (124), a moving link (125), rollers ( 126), roller fixing plate (127), cylinder (128), four suction cups (121) arranged in a rectangle, fixed on the suction cup fixing frame (122), the suction cup fixing frame (122) is connected with the linear bearing mechanism (123) by bolts The upper surface of the linear bearing mechanism (123) is sleeved on two linear guide rods (124), and can move back and forth on the linear guide rods (124), and the upper end of the moving link (125) and the linear bearing mechanism (123) The side of the cylinder (125) is connected with a long U-shaped groove. The roller (126) is stuck in the middle of the U-shaped groove and fixed on the roller fixing plate (127). The front end of the cylinder (128) is connected to the The moving connecting rod (125) is connected, and the rear end is fixed on the fully automatic boxing frame body. The cylinder (128) pushes the moving connecting rod (125) to move, and the linear bearing mechanism (123) can move in a straight line under the action of the moving connecting rod. The guide rod (125) slides back and forth, and then drives the suction cup (121) to move back and forth, so as to realize the carton unpacking action.
优选地,推箱机构(130)包含推箱杆(131)、连接板(132)、推箱直线轴承机构(133)、推箱直线导向杆(134)、推箱气缸(135)、气缸固定架(136)。推箱杆(131)与连接板(132)连接,连接板(132)侧面通过螺栓与推箱直线轴承机构(133)固定,推箱直线轴承机构(133)套在推箱直线导向杆(134)上,可在推箱直线导向杆(134)上来回运动。推箱直线导向杆(134)固定在全自动装箱机机架上,推箱气缸(135)固定在气缸固定架(136)上,其活塞杆与连接板(132)相连,气缸固定架(136)套穿在两推箱直线导向杆(134)上,推箱气缸作用在连接板(132)上,带动推箱直线轴承机构(133)在推箱直线导向杆(134)上滑动,进而实现推箱杆(131)的往复运动,完成推箱动作。 Preferably, the push box mechanism (130) includes a push box rod (131), a connecting plate (132), a push box linear bearing mechanism (133), a push box linear guide rod (134), a push box cylinder (135), a cylinder fixing shelf (136). The push box rod (131) is connected with the connection plate (132), and the side of the connection plate (132) is fixed with the push box linear bearing mechanism (133) by bolts, and the push box linear bearing mechanism (133) is sleeved on the push box linear guide rod (134 ), it can move back and forth on the push box linear guide rod (134). Push box linear guide rod (134) is fixed on the full-automatic packing machine frame, push box cylinder (135) is fixed on the cylinder fixed frame (136), and its piston rod links to each other with connecting plate (132), and cylinder fixed frame ( 136) is slipped on the two push box linear guide rods (134), and the push box cylinder acts on the connecting plate (132), driving the push box linear bearing mechanism (133) to slide on the push box linear guide rods (134), and then Realize the reciprocating motion of the push box lever (131), and complete the push box action.
优选地,短边折边机构(140)包含短边折边气缸(141)、齿条(142)、齿轮(143)、传动轴(144)、固定座(145)、折边板(146)、支撑架(147),短边折边气缸(141)固定在支撑架(147)上,前端与齿条(142)采用过盈方式连接,齿轮(143)与齿条(142)啮合,且安装在传动轴(144)上,传动轴(144)通过两个固定座(145)固定在支撑架(147)上,折边板(146)固定在传动轴(144)的末端,支撑架(147)与连接板(132)及气缸固定架(136)连接,短边折边气缸(141)推动齿条(142)运动,在齿轮(143)与齿条(142)的传动作用下,传动轴(144)与折边板(146)一起转动,完成短边折边动作。 Preferably, the short side hemming mechanism (140) includes a short side hemming cylinder (141), a rack (142), a gear (143), a transmission shaft (144), a fixed seat (145), and a hemming plate (146) , the support frame (147), the short-side flanging cylinder (141) is fixed on the support frame (147), the front end and the rack (142) are connected in an interference manner, the gear (143) is meshed with the rack (142), and Installed on the transmission shaft (144), the transmission shaft (144) is fixed on the support frame (147) through two fixing seats (145), the flange plate (146) is fixed on the end of the transmission shaft (144), and the support frame ( 147) is connected with the connecting plate (132) and the cylinder fixing frame (136), and the short-side folding cylinder (141) pushes the rack (142) to move, and under the transmission action of the gear (143) and the rack (142), the transmission Axle (144) rotates together with flanging plate (146), finishes the action of short side flanging.
优选地,长边折边机构(150)包含长边折边气缸(151)、长边折边臂(152)、中间轴(153)、中间轴固定座(154)。长边折边气缸(151)固定在全自动装箱机架体上,前端与长边折边臂(152)相连。中间轴(153)穿在长边折边臂(152)下端的孔上,并通过中间轴固定座(154)固定在全自动装箱机架体上,长边折边气缸(151)作用在长边折边臂(152)上,使长边折边臂(152)绕着中间轴(153)转动一定角度,完成长边折边动作。 Preferably, the long side hemming mechanism (150) includes a long side hemming cylinder (151), a long side hemming arm (152), an intermediate shaft (153), and an intermediate shaft fixing seat (154). The long side hemming cylinder (151) is fixed on the fully automatic case packing frame body, and the front end links to each other with the long side hemming arm (152). The intermediate shaft (153) passes through the hole at the lower end of the long side hemming arm (152), and is fixed on the fully automatic boxing frame body through the intermediate shaft fixing seat (154), and the long side hemming cylinder (151) acts on On the long side hemming arm (152), make the long side hemming arm (152) rotate a certain angle around the intermediate shaft (153), to complete the long side hemming action.
与现有技术相比,本实用新型有效地减小了装箱机的体积,同时实现了多层产品的装箱。 Compared with the prior art, the utility model effectively reduces the volume of the packing machine, and at the same time realizes packing of multi-layer products.
附图说明 Description of drawings
图1为本实用新型的一种全自动装箱机的结构示意图; Fig. 1 is the structural representation of a kind of fully automatic packing machine of the present utility model;
图2为图1所示的全自动装箱机中的开箱机100的结构示意图; Fig. 2 is a schematic structural view of the unpacking machine 100 in the fully automatic case packing machine shown in Fig. 1;
图3为图2所示的开箱机100的吸盘开箱机构120的结构示意图; FIG. 3 is a schematic structural view of the suction cup unpacking mechanism 120 of the unpacking machine 100 shown in FIG. 2;
图4为图2所示的开箱机100的推箱机构130 的结构示意图; Fig. 4 is a schematic structural view of the box pushing mechanism 130 of the unpacking machine 100 shown in Fig. 2;
图5为图2所示的开箱机100的短边折边机构140的结构示意图; FIG. 5 is a schematic structural view of the short side hemming mechanism 140 of the unpacking machine 100 shown in FIG. 2;
图6为图2所示的开箱机100的长边折边机构150的结构示意图; FIG. 6 is a schematic structural view of the long side hemming mechanism 150 of the unpacking machine 100 shown in FIG. 2;
图7为图1所示的一种全自动装箱机的托盘升降装置400的结构示意图。 FIG. 7 is a schematic structural diagram of a pallet lifting device 400 of a fully automatic case packing machine shown in FIG. 1 .
具体实施方式 detailed description
参照图1,本实用新型的一种全自动装箱机包括开箱机100、产品输送线200、抓取机器人300、托盘升降装置400、下边封箱机500、上边封箱机600。开箱机100位于全自动装箱机的最前端。产品输送线200固定在开箱机100的后部,产品输送线200的侧边装有隔板堆放架201,用于堆放多层装箱所需的隔板。优选地,产品输送线200上还设有产品导向板202,有利于产品的规整和导向。抓取机器人300安装于产品输送线200的上方,与设备的机架连接,抓取机器人300采用UR5工业机器人,具有6旋转关节,既能从产品输送线200上抓取产品也能从隔板堆放架201上吸取隔板进行装箱。托盘升降装置400固定在全自动装箱机底板上,位于打开的纸箱正下方。下边封箱机500固定在全自动装箱机后方的机架上,产品装箱完成后被推送到下边封箱机500处,完成下面的封箱。上边封箱机600固定在下边封箱机500的正上方,在完成底部封箱动作的同时完成顶部封箱动作。 With reference to Fig. 1, a kind of fully automatic packing machine of the present utility model comprises unpacking machine 100, product conveying line 200, grasping robot 300, pallet elevating device 400, lower side sealing machine 500, upper side sealing machine 600. The unpacking machine 100 is located at the forefront of the fully automatic case packing machine. The product conveying line 200 is fixed on the rear portion of the unpacking machine 100, and the side of the product conveying line 200 is equipped with a partition stacking rack 201, which is used for stacking the required partitions for multi-layer packing. Preferably, the product conveying line 200 is also provided with a product guide plate 202, which is beneficial to the regularization and guidance of the product. The grabbing robot 300 is installed above the product conveying line 200 and connected to the equipment rack. The grabbing robot 300 adopts a UR5 industrial robot and has 6 rotary joints. The partition board is sucked on the stacking rack 201 for packing. The pallet elevating device 400 is fixed on the bottom plate of the fully automatic case packer, and is located directly below the opened carton. The lower side sealing machine 500 is fixed on the frame behind the automatic case packing machine, and after the product packing is completed, it is pushed to the lower side sealing machine 500 to complete the following sealing. The upper side sealing machine 600 is fixed directly above the lower side sealing machine 500, and completes the top sealing action while completing the bottom sealing action.
参照图2,开箱机100包含纸箱堆放架110、吸盘开箱机构120、推箱机构130、短边折边机构140、长边折边机构150。纸箱堆放架110位于全自动装箱机的前端,突出于全自动装箱机主体尺寸框架,便于进行纸板的堆放和整理。吸盘开箱机构120的吸盘平行于纸箱堆放方向,通过气缸运动来回推送吸盘实现纸箱的开箱。推箱机构130位于吸盘的下方,一方面起到纸箱开箱的辅助导向作用,另一方面将装满产品的纸箱推送到下边封箱机500处完成封箱动作。短边折边机构140位于全自动装箱机中间位置,在打开的纸箱两侧各设一个,其作用是在产品装箱完成以后将纸箱的短边折起。长边折边机构150在靠近下边封箱机500的位置固定,其最高位置稍低于下边封箱机500的顶面,长边折边机构150完成纸箱长边的折叠。 Referring to FIG. 2 , the unpacking machine 100 includes a carton stacking rack 110 , a suction cup unpacking mechanism 120 , a box pushing mechanism 130 , a short side hemming mechanism 140 , and a long side hemming mechanism 150 . The carton stacking rack 110 is located at the front end of the full-automatic case packer, protruding from the frame of the main body of the full-automatic case packer, so as to facilitate the stacking and arrangement of cardboards. The suction cups of the suction cup unpacking mechanism 120 are parallel to the stacking direction of the cartons, and the suction cups are pushed back and forth by the cylinder movement to realize the unpacking of the cartons. The box pushing mechanism 130 is located below the suction cup. On the one hand, it serves as an auxiliary guide for unpacking the carton, and on the other hand, it pushes the carton full of products to the lower side sealing machine 500 to complete the sealing action. The short edge folding mechanism 140 is located in the middle of the automatic case packing machine, and one is respectively set on both sides of the opened carton, and its effect is to fold up the short side of the carton after the product packing is completed. The long side folding mechanism 150 is fixed near the lower side sealing machine 500, and its highest position is slightly lower than the top surface of the lower side sealing machine 500. The long side folding mechanism 150 completes the folding of the long side of the carton.
参照图3,吸盘开箱机构120包括四个吸盘121、吸盘固定架122、直线轴承机构123、两根直线导向杆124、运动连杆125、滚轮126、滚轮固定板127、气缸128。四个吸盘121呈矩形布置,固定在吸盘固定架122上。吸盘固定架122通过螺栓与直线轴承机构123的上表面连接。直线轴承机构123套在两根直线导向杆124上,可在直线导向杆124上来回运动。运动连杆125的上端与直线轴承机构123的侧面相连。在运动连杆125上设有一长的U型槽,滚轮126卡在此U型槽中间,并固定在滚轮固定板127上。气缸128的前端与运动连杆125连接,后端固定在设备架体上。气缸128推动运动连杆125运动,直线轴承机构123在运动连杆的作用下能在直线导向杆125上往复滑动,进而带动吸盘121前后运动,实现纸箱开箱动作。 Referring to Fig. 3, suction cup unpacking mechanism 120 comprises four suction cups 121, suction cup holder 122, linear bearing mechanism 123, two linear guide rods 124, motion link 125, roller 126, roller fixed plate 127, cylinder 128. The four suction cups 121 are arranged in a rectangular shape and are fixed on the suction cup fixing frame 122 . The suction cup fixing frame 122 is connected to the upper surface of the linear bearing mechanism 123 through bolts. The linear bearing mechanism 123 is sleeved on two linear guide rods 124 and can move back and forth on the linear guide rods 124 . The upper end of the moving link 125 is connected to the side of the linear bearing mechanism 123 . A long U-shaped groove is arranged on the moving link 125 , and the roller 126 is stuck in the middle of the U-shaped groove and fixed on the roller fixing plate 127 . The front end of the cylinder 128 is connected with the moving link 125, and the rear end is fixed on the equipment frame. The cylinder 128 pushes the moving connecting rod 125 to move, and the linear bearing mechanism 123 can slide back and forth on the linear guide rod 125 under the action of the moving connecting rod, and then drives the suction cup 121 to move back and forth to realize the carton unpacking action.
参照图4,推箱机构130包含推箱杆131、连接板132、推箱直线轴承机构133、推箱直线导向杆134、推箱气缸135、气缸固定架136。推箱杆131与连接板132连接,连接板132侧面通过螺栓与推箱直线轴承机构133固定,推箱直线轴承机构133套在推箱直线导向杆134上,可在推箱直线导向杆134上来回运动。推箱直线导向杆134固定在设备机架上。推箱气缸135固定在气缸固定架136上,其活塞杆与连接板132相连。气缸固定架136套穿在两推箱直线导向杆134上。推箱气缸作用在连接板132上,带动推箱直线轴承机构133在推箱直线导向杆134上滑动,进而实现推箱杆131的往复运动,完成推箱动作。 Referring to FIG. 4 , the pushing box mechanism 130 includes a pushing box lever 131 , a connecting plate 132 , a pushing box linear bearing mechanism 133 , a pushing box linear guide rod 134 , a pushing box cylinder 135 , and a cylinder fixing frame 136 . Push box bar 131 is connected with connecting plate 132, and connecting plate 132 side is fixed with push box linear bearing mechanism 133 by bolt, push box linear bearing mechanism 133 is enclosed within on the push box linear guide bar 134, can come up on push box linear guide bar 134 Back to sports. Push away box linear guide bar 134 and be fixed on the equipment frame. Push box cylinder 135 is fixed on the cylinder fixed mount 136, and its piston rod links to each other with connecting plate 132. The cylinder fixed mount 136 is sleeved on the two push box linear guide rods 134. The pushing box cylinder acts on the connecting plate 132, drives the pushing box linear bearing mechanism 133 to slide on the pushing box linear guide rod 134, and then realizes the reciprocating movement of the pushing box bar 131, and completes the pushing box action.
参照图5,短边折边机构140包含短边折边气缸141、齿条142、齿轮143、传动轴144、固定座145、折边板146、支撑架147。短边折边气缸141固定在支撑架147上,前端与齿条142采用过盈方式连接。齿轮143与齿条142啮合,且安装在传动轴144上。传动轴144通过两个固定座145固定在支撑架147上。折边板146固定在传动轴144的末端。支撑架147与连接板132及气缸固定架136连接。短边折边气缸141推动齿条142运动,在齿轮143与齿条142的传动作用下,传动轴144与折边板146一起转动,完成短边折边动作。 Referring to FIG. 5 , the short side hemming mechanism 140 includes a short side hemming cylinder 141 , a rack 142 , a gear 143 , a transmission shaft 144 , a fixed seat 145 , a hemming plate 146 , and a support frame 147 . The short side flanging cylinder 141 is fixed on the support frame 147, and the front end is connected with the rack 142 in an interference manner. The gear 143 meshes with the rack 142 and is installed on the transmission shaft 144 . The transmission shaft 144 is fixed on the supporting frame 147 through two fixing seats 145 . The flange plate 146 is fixed on the end of the transmission shaft 144 . The supporting frame 147 is connected with the connecting plate 132 and the cylinder fixing frame 136 . The short side hemming cylinder 141 promotes the rack 142 to move, and under the transmission effect of the gear 143 and the rack 142, the transmission shaft 144 and the hemming plate 146 rotate together to complete the short side hemming action.
参照图6,长边折边机构150包含长边折边气缸151、长边折边臂152、中间轴153、中间轴固定座154。长边折边气缸151固定在全自动装箱机架体上,前端与长边折边臂152相连。中间轴153穿在长边折边臂152下端的孔上,并通过中间轴固定座154固定在全自动装箱机架体上。长边折边气缸151作用在长边折边臂152上,使长边折边臂152绕着中间轴153转动一定角度,完成长边折边动作。 Referring to FIG. 6 , the long side hemming mechanism 150 includes a long side hemming cylinder 151 , a long side hemming arm 152 , an intermediate shaft 153 , and an intermediate shaft fixing seat 154 . The long side hemming cylinder 151 is fixed on the fully automatic case packing frame body, and the front end links to each other with the long side hemming arm 152. Intermediate shaft 153 is passed on the hole of long side flanging arm 152 lower ends, and is fixed on the full-automatic packing frame body by intermediate shaft holder 154. The long side hemming cylinder 151 acts on the long side hemming arm 152 to make the long side hemming arm 152 rotate a certain angle around the intermediate shaft 153 to complete the long side hemming action.
参照图7,托盘升降装置400包含升降平台401、三个托盘气缸402、三个托盘403、气缸连接板404。升降平台401固定在全自动装箱机的底板上,纸箱被打开后升降平台401正好处于纸箱的中部。三个托盘气缸402并排固定在升降平台401的上表面,由气缸连接板404加固。三个托盘403分别安装在三个托盘气缸402的工作表面。优选地,升降平台401采用剪式升降平台结构,具有上升距离大,下降后平台高度低的优势,采用此种形式的升降平台在保证上升高度的前提下能显著地降低设备总体高度。 Referring to FIG. 7 , the pallet lifting device 400 includes a lifting platform 401 , three pallet cylinders 402 , three pallets 403 , and a cylinder connecting plate 404 . The lifting platform 401 is fixed on the base plate of the automatic carton packer, and the lifting platform 401 is just in the middle of the carton after the carton is opened. Three pallet cylinders 402 are fixed side by side on the upper surface of the lifting platform 401 and are reinforced by cylinder connecting plates 404 . The three trays 403 are installed on the working surfaces of the three tray cylinders 402 respectively. Preferably, the lifting platform 401 adopts a scissor-type lifting platform structure, which has the advantages of large rising distance and low platform height after falling. Using this type of lifting platform can significantly reduce the overall height of the equipment under the premise of ensuring the rising height.
下部封箱机500和上部封箱机600均为现有成熟机构,在此不再一一赘述。 Both the lower box sealing machine 500 and the upper box sealing machine 600 are existing mature mechanisms, and will not be repeated here.
本实用新型的一种全自动装箱机工作时,首先由吸盘开箱机构120将纸箱堆放架110上堆放的纸箱吸住并回拉,回拉的途中在推箱杆131的辅助下将纸箱打开。此时打开的纸箱正好位于托盘升降装置400的正上方,升降平台401升起,托盘气缸402的活塞杆处于伸出状态,在升降平台400和托盘气缸402的共同作用下,三个托盘403从打开的纸箱中间被托起到稍低于纸箱上边沿的位置。抓取机器人300从隔板堆放架201上吸取一个隔板放入纸箱中,隔板被三个托盘403托住,接着抓取机器人300从产品输送带200上抓取输送过来的产品放入纸箱中的隔板上。然后升降平台下降一段距离,抓取机器人300重复之前的两个动作,完成第二层产品的装箱,以此类推直至纸箱装满。然后位于左右两边的两个托盘气缸活塞杆收回,左右两个托盘403从纸箱中脱离出来,同时短边折边机构140迅速响应,将纸箱底面两短边折起并拖住纸箱。之后中间托盘气缸402活塞杆收回,第三个托盘通过两折起短边之间的缝隙从纸箱中脱离,长边折边机构150响应,将纸箱底面长边折起并拖住纸箱。推箱机构130将装满产品的纸箱推送至下部封箱机500,在此位置完成上下面的封箱。至此产品多层装箱动作全部完成。 When a kind of full-automatic box packing machine of the present utility model is working, first, the cartons stacked on the carton stacking rack 110 are sucked and pulled back by the suction cup unpacking mechanism 120, and the cartons are pushed back under the assistance of the push box lever 131 in the way of pulling back. Open. At this time, the opened carton is just above the pallet lifting device 400, the lifting platform 401 rises, and the piston rod of the pallet cylinder 402 is in an extended state. The middle of the opened carton is lifted to a position slightly lower than the upper edge of the carton. The grabbing robot 300 sucks a partition from the partition stacking rack 201 and puts it into a carton. The partition is supported by three trays 403, and then the grabbing robot 300 grabs the delivered product from the product conveyor belt 200 and puts it into the carton. in the partition. Then the lifting platform descends for a certain distance, and the grabbing robot 300 repeats the previous two actions to complete the packing of the second layer of products, and so on until the carton is full. Then the piston rods of the two pallet cylinders located on the left and right sides are retracted, and the two pallets 403 on the left and right are separated from the carton, and the short side folding mechanism 140 responds quickly to fold up the two short sides of the bottom surface of the carton and drag the carton. The middle tray cylinder 402 piston rod retracts afterwards, and the third tray breaks away from the carton through the gap between the two folded short sides, and the long side hemming mechanism 150 responds to fold up the long side of the bottom surface of the carton and drag the carton. The box pushing mechanism 130 pushes the cartons full of products to the lower box sealing machine 500, where the upper and lower box sealing is completed. So far, the multi-layer packing action of the product has been completed.
虽然之前的说明和附图描述了本实用新型的实施例,应当理解在不脱离权利要求书所界定的本实用新型原理的精神和保护范围的前提下可以有各种增补、修改和替换。本领域技术人员应该理解,本实用新型在实际应用中可根据具体的环境和工作要求在不背离发明准则的前提下在形式、结构、布局、比例、材料、元素、组件及其它方面有所变化。因此,在此披露的实施例仅用于说明而非限制,本实用新型的保护范围由权利要求书中技术方案及其合法等同物界定,而不限于此前的描述。 Although the foregoing description and accompanying drawings describe embodiments of the present invention, it should be understood that various additions, modifications and substitutions are possible without departing from the spirit and scope of the principles of the present invention defined by the claims. Those skilled in the art should understand that the utility model can be changed in form, structure, layout, proportion, material, element, assembly and other aspects according to the specific environment and work requirements in practical application without departing from the principle of the invention . Therefore, the embodiments disclosed here are only for illustration rather than limitation, and the protection scope of the present utility model is defined by the technical solutions in the claims and their legal equivalents, and is not limited to the previous description.
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| CN106516186A (en) * | 2017-01-11 | 2017-03-22 | 河南万杰智能科技股份有限公司 | Packaging and output device |
| CN106672327A (en) * | 2017-03-03 | 2017-05-17 | 瑞安市春余机械有限公司 | Full-automatic case packing machine |
| CN107284752A (en) * | 2017-05-09 | 2017-10-24 | 上海松川远亿机械设备有限公司 | Vertical recrater |
| CN107284753A (en) * | 2017-05-09 | 2017-10-24 | 上海松川远亿机械设备有限公司 | A kind of vertical packing method of material |
| CN107336871A (en) * | 2017-05-09 | 2017-11-10 | 上海松川远亿机械设备有限公司 | A kind of recrater for vertical vanning |
| CN106976273A (en) * | 2017-05-23 | 2017-07-25 | 东莞市志为机电设备有限公司 | A kind of paper folding draw box mechanism |
| CN109204951A (en) * | 2017-06-29 | 2019-01-15 | 嘉瑞福(浙江)家具有限公司 | Automatic packaging production line |
| CN107458660A (en) * | 2017-07-05 | 2017-12-12 | 四川共悦智能科技有限公司 | A kind of unpacking casing combination unit of New card cigarette paper case |
| CN107458661A (en) * | 2017-07-05 | 2017-12-12 | 四川共悦智能科技有限公司 | A kind of intelligent automatic unpacking casing system of carton |
| CN109250205A (en) * | 2017-07-14 | 2019-01-22 | 达和机械(昆山)有限公司 | Automatically unpacking cartoning sealing machine |
| CN107628323A (en) * | 2017-10-11 | 2018-01-26 | 佛山市新鹏机器人技术有限公司 | A kind of automatic packaging and storage production line of carton |
| CN107826320A (en) * | 2017-10-30 | 2018-03-23 | 中科天工(武汉)智能技术有限公司 | Automatic boxing technique |
| CN108313351A (en) * | 2018-01-17 | 2018-07-24 | 林高 | A kind of carton pre-shaping mechanism of copy paper recrater |
| CN108820337A (en) * | 2018-06-19 | 2018-11-16 | 朱守鑫 | A kind of full-automatic cardboard box packing apparatus |
| CN108860691A (en) * | 2018-07-06 | 2018-11-23 | 上海龙腾科技股份有限公司 | A kind of pre- box stuffing machine |
| CN109110206A (en) * | 2018-07-06 | 2019-01-01 | 苏州澳昆智能机器人技术有限公司 | Unpacking conveying device |
| CN109080894A (en) * | 2018-08-23 | 2018-12-25 | 湖南金能自动化设备有限公司 | A kind of carton case unpacker |
| CN109649739A (en) * | 2018-12-22 | 2019-04-19 | 普迈科(芜湖)机械有限公司 | A kind of vertical boxing mechanism of vacation case |
| CN109835526A (en) * | 2019-04-15 | 2019-06-04 | 上海创灵包装机械制造有限公司 | It is a kind of automatically to arrange, unpack, casing, sealing device |
| CN110104261A (en) * | 2019-05-30 | 2019-08-09 | 苏州威兹泰克自动化科技有限公司 | A kind of automatic boxing machine |
| CN111301769A (en) * | 2019-11-26 | 2020-06-19 | 四季沐歌(洛阳)太阳能有限公司 | Automatic box opening system for packing box |
| CN111332544A (en) * | 2020-04-02 | 2020-06-26 | 杭州佰牛科技有限公司 | Box packing machine for efficacy combined pills |
| CN111762404A (en) * | 2020-07-30 | 2020-10-13 | 上海发网云物流科技有限公司 | An automatic delivery and packaging system and working method for e-commerce logistics |
| CN111924237A (en) * | 2020-09-15 | 2020-11-13 | 龙海市安得马富机械有限公司 | Conveying, boxing and sealing all-in-one machine for automatic boxing equipment |
| CN112357217A (en) * | 2020-11-18 | 2021-02-12 | 天津日博工业技术有限公司 | Robot-assisted box preparation machine |
| CN112340108A (en) * | 2020-12-18 | 2021-02-09 | 江东科技有限公司 | A kind of optical fiber tray automatic packing device |
| CN116873307A (en) * | 2023-07-11 | 2023-10-13 | 惠州固尔琦智能设备有限公司 | A carton unpacking equipment |
| CN117302701A (en) * | 2023-11-29 | 2023-12-29 | 广东毕要科技有限公司 | Well packing box robot system |
| CN117302701B (en) * | 2023-11-29 | 2024-03-22 | 广东毕要科技有限公司 | Well packing box robot system |
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Address after: 430332, Hubei Wuhan Economic Development Zone, Jiangxia sunshine road in the division of day intelligent equipment research base, building 1 Patentee after: SINOTECHO (WUHAN) INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 430332 Wuhan City Economic Development Zone, Jiangxia Sunshine Avenue in the Department of science and technology innovation base Patentee before: SINOTECHO (WUHAN) INTELLIGENT TECHNOLOGY Co.,Ltd. |
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