CN205552995U - Sheet rubber cooling device - Google Patents
Sheet rubber cooling device Download PDFInfo
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- CN205552995U CN205552995U CN201620223827.3U CN201620223827U CN205552995U CN 205552995 U CN205552995 U CN 205552995U CN 201620223827 U CN201620223827 U CN 201620223827U CN 205552995 U CN205552995 U CN 205552995U
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Abstract
本实用新型公开了一种橡胶片冷却装置,其包括冷却箱,在冷却箱内设有机架,机架上设有多级输送设备,多级输送设备的第一输送带的进料端和第三输送带的出料端均穿过冷却箱置于冷却箱外,在冷却箱的一侧壁上设有风箱,风箱通过进风管与设置在冷却箱外的变频风机出风口连通,风箱的一侧壁上均有设有若干个通孔,在冷却箱的顶部设有与冷却箱内部连通的出风管。本实用新型的优点在于,利用气流进行橡胶片的冷却,提高了冷却效率,降低了人力投入,而且不存在环境污染问题;带有温度控制装置,可根据冷却箱内的温度随时调整风机功率,在保证冷却效果的同时,有效降低了设备能耗,降低了冷却成本。
The utility model discloses a rubber sheet cooling device, which comprises a cooling box, a frame is arranged in the cooling box, multi-stage conveying equipment is arranged on the frame, the feeding end of the first conveyor belt of the multi-stage conveying equipment and the The discharge end of the third conveyor belt passes through the cooling box and is placed outside the cooling box. A bellows is provided on the side wall of the cooling box. The bellows communicates with the air outlet of the frequency conversion fan arranged outside the cooling box through the air inlet pipe. The bellows There are several through holes on the side wall of the cooling box, and an air outlet pipe communicating with the inside of the cooling box is arranged on the top of the cooling box. The utility model has the advantages of using airflow to cool the rubber sheets, improving the cooling efficiency, reducing manpower input, and there is no environmental pollution problem; with a temperature control device, the power of the fan can be adjusted at any time according to the temperature in the cooling box, While ensuring the cooling effect, it effectively reduces the energy consumption of the equipment and reduces the cooling cost.
Description
技术领域:Technical field:
本实用新型涉及一种冷却装置,特别涉及一种橡胶片冷却装置。The utility model relates to a cooling device, in particular to a rubber sheet cooling device.
背景技术:Background technique:
在橡胶的生产过程中,橡胶加热挤出后需要进行降温处理,以便进行后续操作。目前,橡胶片冷却的方法一般分为两种,一是自然冷却,即将橡胶片放置在地面上进行冷却,但这样的冷却方法,冷却速度慢,耗时长,且人力投入比较大;二是水浴冷却,即将橡胶片放入水箱中进行冷却,这种冷却方法虽然冷却速度快,但需要经常更换冷却水,操作较费时;同时,由于冷却时需要在水中加入隔离剂,换水时昂贵的隔离剂无法回收,只能随水一起排掉,不但导致冷却成本高,而且也不符合环保要求。In the production process of rubber, after the rubber is heated and extruded, it needs to be cooled for subsequent operations. At present, there are generally two methods for cooling rubber sheets. One is natural cooling, that is, placing the rubber sheet on the ground for cooling. However, this cooling method is slow in cooling speed, takes a long time, and requires a lot of manpower; the other is water bath. Cooling, that is, put the rubber sheet into the water tank for cooling. Although the cooling speed is fast, the cooling water needs to be replaced frequently, and the operation is time-consuming; at the same time, because the isolation agent needs to be added to the water during cooling, expensive isolation is required when changing the water. The solvent cannot be recovered and can only be discharged together with the water, which not only leads to high cooling costs, but also does not meet environmental protection requirements.
实用新型内容:Utility model content:
本实用新型的目的在于提供一种冷却效率高、人力投入低、无环境污染的橡胶片冷却装置。The purpose of the utility model is to provide a rubber sheet cooling device with high cooling efficiency, low manpower input and no environmental pollution.
本实用新型由如下技术方案实施:橡胶片冷却装置,其包括冷却箱,在所述冷却箱内设有机架,所述机架上设有多级输送设备,所述多级输送设备的第一输送带的进料端和第三输送带的出料端均穿过所述冷却箱置于所述冷却箱外,在所述冷却箱的一侧壁上设有风箱,所述风箱通过进风管与设置在所述冷却箱外的变频风机出风口连通,所述风箱的一侧壁上均有设有若干个通孔,在所述冷却箱的顶部设有与所述冷却箱内部连通的出风管;其还包括有温控系统,所述温控系统包括控制器和温度传感器,所述控制器与所述温度传感器电连接,所述控制器与所述变频风机的变频器电连接,所述温度传感器的探测部分置于所述冷却箱内。The utility model is implemented by the following technical scheme: a rubber sheet cooling device, which includes a cooling box, a frame is arranged in the cooling box, and a multi-stage conveying device is arranged on the frame, and the first stage of the multi-stage conveying device The feed end of the first conveyor belt and the discharge end of the third conveyor belt pass through the cooling box and are placed outside the cooling box, and a bellows is provided on the side wall of the cooling box, and the bellows pass through the inlet The air duct communicates with the air outlet of the frequency conversion fan arranged outside the cooling box. There are several through holes on the side wall of the air box. It also includes a temperature control system, the temperature control system includes a controller and a temperature sensor, the controller is electrically connected to the temperature sensor, and the controller is electrically connected to the frequency converter of the frequency conversion fan connected, the detection part of the temperature sensor is placed in the cooling box.
进一步的,所述多级输送设备包括由上至下呈Z形排布有所述第一输送带、第二输送带和所述第三输送带,所述第二输送带的进料端和所述第三输送带的进料端上均设有弧形料板,所述第一输送带、所述第二输送带和所述第三输送带的进料端下行皮带侧以及出料端上行皮带侧均设有皮带限位装置。Further, the multi-stage conveying equipment includes the first conveyor belt, the second conveyor belt and the third conveyor belt arranged in a Z shape from top to bottom, the feeding end of the second conveyor belt and the The feed end of the third conveyor belt is provided with an arc-shaped material plate, and the feed end of the first conveyor belt, the second conveyor belt, and the third conveyor belt go down the belt side and the discharge end Belt limit devices are provided on the uplink belt side.
进一步的,所述皮带限位装置包括C形架,在所述C形架的两水平侧壁之间设有轮轴,所述轮轴上设有限位轮,在所述C形架的竖直侧壁上设有L形固定架,所述L形固定架的竖直侧壁上设有定位螺栓。Further, the belt limiting device includes a C-shaped frame, a wheel shaft is arranged between two horizontal side walls of the C-shaped frame, and a limit wheel is arranged on the wheel shaft, and the vertical side of the C-shaped frame An L-shaped fixing frame is arranged on the wall, and positioning bolts are arranged on the vertical side walls of the L-shaped fixing frame.
本实用新型的优点:1、利用气流进行橡胶片的冷却,提高了冷却效率,降低了人力投入,而且不存在环境污染问题;2、带有温度控制装置,可根据冷却箱内的温度随时调整风机功率,在保证冷却效果的同时,有效降低了设备能耗,降低了冷却成本。The utility model has the advantages: 1. Use the airflow to cool the rubber sheet, which improves the cooling efficiency, reduces the manpower input, and does not have the problem of environmental pollution; 2. With a temperature control device, it can be adjusted at any time according to the temperature in the cooling box Fan power, while ensuring the cooling effect, effectively reduces equipment energy consumption and cooling costs.
附图说明:Description of drawings:
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的皮带限位装置结构示意图。Fig. 2 is a structural schematic diagram of the belt limiting device of the present invention.
冷却箱1,机架2,多级输送设备3,第一输送带31,第二输送带32,第三输送带33,弧形料板34,皮带限位装置35,C形架351,轮轴352,限位轮353,L形固定架354,定位螺栓355,风箱4,进风管5,变频风机6,通孔7,出风管8,温控系统9,控制器91,温度传感器92。Cooling box 1, frame 2, multi-stage conveying equipment 3, first conveyor belt 31, second conveyor belt 32, third conveyor belt 33, arc-shaped material plate 34, belt limit device 35, C-shaped frame 351, wheel shaft 352, limit wheel 353, L-shaped fixed frame 354, positioning bolt 355, bellows 4, air inlet pipe 5, frequency conversion fan 6, through hole 7, air outlet pipe 8, temperature control system 9, controller 91, temperature sensor 92 .
具体实施方式:detailed description:
如图1-2所示,橡胶片冷却装置,其包括冷却箱1,在冷却箱1内设有机架2,机架2上设有多级输送设备3,多级输送设备3包括由上至下呈Z形排布有第一输送带31、第二输送带32和第三输送带33,多级输送设备3的第一输送带31的进料端和第三输送带33的出料端均穿过冷却箱1置于冷却箱1外,第二输送带32的进料端和第三输送带33的进料端上均设有弧形料板34,弧形料板34可以承接由上方输送带传输下来的橡胶片,防止橡胶片错位跑偏;第一输送带31、第二输送带32和第三输送带33的进料端下行皮带侧以及出料端上行皮带侧均设有皮带限位装置35,皮带限位装置35包括C形架351,在C形架351的两水平侧壁之间设有轮轴352,轮轴352上设有限位轮353,在C形架351的竖直侧壁上设有L形固定架354,L形固定架354的竖直侧壁上设有定位螺栓355,皮带限位装置35通过L性固定架及定位螺栓355固定在输送带的机架2上,调整皮带限位装置35的位置,使皮带位于限位轮353的凹槽处,以防止输送带跑偏而影响橡胶片的输送;在冷却箱1的一侧壁上设有风箱4,风箱4通过进风管5与设置在冷却箱1外的变频风机6出风口连通,风箱4的一侧壁上均有设有若干个通孔7,进入风箱4内的气流经通孔7均匀的进入冷却箱1内,避免气流直接进入冷却箱1内而导致冷却箱1内的温度不均匀,而影响橡胶片的冷却;在冷却箱1的顶部设有与冷却箱1内部连通的出风管8,进入冷却箱1内的气流冷却橡胶片后由出风管8排出;其还包括有温控系统9,温控系统9包括控制器91和温度传感器92,控制器91与温度传感器92电连接,控制器91与变频风机6的变频器电连接,温度传感器92的探测部分置于冷却箱1内,温控系统9可通过探测冷却箱1内的温度情况而调节变频风机6的功率,避免设备不必要的能耗,降低企业生产设备。As shown in Figure 1-2, the rubber sheet cooling device includes a cooling box 1, a frame 2 is arranged in the cooling box 1, and a multi-stage conveying device 3 is arranged on the frame 2, and the multi-stage conveying device 3 includes The first conveyor belt 31, the second conveyor belt 32 and the third conveyor belt 33 are arranged in a Z shape to the bottom. Both ends pass through the cooling box 1 and are placed outside the cooling box 1. Both the feeding end of the second conveyor belt 32 and the feeding end of the third conveyor belt 33 are provided with arc-shaped material plates 34, which can accept The rubber sheet conveyed by the upper conveyor belt prevents the misalignment and deviation of the rubber sheet; the downstream belt side of the feeding end of the first conveyor belt 31, the second conveyor belt 32 and the third conveyor belt 33 and the upstream belt side of the discharge end are all provided Belt limiter 35 is arranged, and belt limiter 35 comprises C-shaped frame 351, is provided with wheel shaft 352 between the two horizontal sidewalls of C-shaped frame 351, and wheel shaft 352 is provided with spacer wheel 353, on C-shaped frame 351 The vertical side wall is provided with an L-shaped fixed frame 354, and the vertical side wall of the L-shaped fixed frame 354 is provided with a positioning bolt 355. On the frame 2, adjust the position of the belt limiter 35 so that the belt is located in the groove of the limiter wheel 353, so as to prevent the conveyor belt from running off and affecting the delivery of the rubber sheet; a bellows is provided on the side wall of the cooling box 1 4. The bellows 4 communicates with the air outlet of the frequency conversion fan 6 arranged outside the cooling box 1 through the air inlet pipe 5. There are several through holes 7 on the side wall of the bellows 4, and the airflow entering the bellows 4 passes through the through holes. 7 Evenly enter the cooling box 1 to prevent the air flow from directly entering the cooling box 1 and cause the temperature in the cooling box 1 to be uneven, which will affect the cooling of the rubber sheet; Air outlet pipe 8, the airflow that enters cooling box 1 is discharged by air outlet pipe 8 after cooling rubber sheet; It also includes temperature control system 9, and temperature control system 9 includes controller 91 and temperature sensor 92, and controller 91 and temperature The sensor 92 is electrically connected, the controller 91 is electrically connected to the frequency converter of the frequency conversion fan 6, the detection part of the temperature sensor 92 is placed in the cooling box 1, and the temperature control system 9 can adjust the frequency conversion fan 6 by detecting the temperature in the cooling box 1 High power, avoid unnecessary energy consumption of equipment, and reduce production equipment of enterprises.
工作过程:work process:
启动变频风机6,气流由进风管5进入风箱4内,再由风箱4的通孔7均匀进入冷却箱1,对冷却箱1内的橡胶片;将挤出机挤出的橡胶片由第一输送带31的进料端送入冷却箱1内,进入冷却箱1内的橡胶依次通过第一输送带31、第二输送带32和第三输送带33,最终由第三输送带33的出料端离开冷却箱1;温控系统9的温度传感器92时刻探测冷却箱1内的温度,并将温度信号传输至控制器91,一旦控制器91感应到冷却箱1内的温度高于预设值,控制器91控制变频风机6的变频器提高风机转速,进而增大进入冷却箱1内的气流速度,提高冷却箱1内的橡胶冷却效果。这样,利用气流进行橡胶片的冷却,提高了冷却效率,降低了人力投入,而且不存在环境污染问题;同时,设备能耗低,冷却成本低。Start the frequency conversion fan 6, the air flow enters the bellows 4 from the air inlet pipe 5, and then enters the cooling box 1 evenly through the through hole 7 of the bellows 4, to the rubber sheet in the cooling box 1; the rubber sheet extruded by the extruder is passed through the first The feeding end of a conveyor belt 31 is sent into the cooling box 1, and the rubber entering the cooling box 1 passes through the first conveyor belt 31, the second conveyor belt 32 and the third conveyor belt 33 in turn, and finally the rubber of the third conveyor belt 33 The discharge end leaves the cooling box 1; the temperature sensor 92 of the temperature control system 9 detects the temperature in the cooling box 1 all the time, and transmits the temperature signal to the controller 91. Once the controller 91 senses that the temperature in the cooling box 1 is higher than the preset Set the value, the controller 91 controls the frequency converter of the frequency conversion fan 6 to increase the fan speed, thereby increasing the air velocity entering the cooling box 1, and improving the rubber cooling effect in the cooling box 1. In this way, the rubber sheet is cooled by air flow, which improves the cooling efficiency, reduces manpower input, and does not cause environmental pollution; meanwhile, the device has low energy consumption and low cooling cost.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620223827.3U CN205552995U (en) | 2016-03-22 | 2016-03-22 | Sheet rubber cooling device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620223827.3U CN205552995U (en) | 2016-03-22 | 2016-03-22 | Sheet rubber cooling device |
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| CN205552995U true CN205552995U (en) | 2016-09-07 |
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| CN201620223827.3U Expired - Lifetime CN205552995U (en) | 2016-03-22 | 2016-03-22 | Sheet rubber cooling device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106451729A (en) * | 2016-11-09 | 2017-02-22 | 安徽新创智能科技有限公司 | Plastic processing method, device and system with energy saving effect |
| CN107415111A (en) * | 2017-09-08 | 2017-12-01 | 濮阳市恒信橡塑有限公司 | Rubber conveys cooler |
| CN109291340A (en) * | 2018-09-18 | 2019-02-01 | 李桂萍 | A kind of heavy duty detergent cooling device convenient for conveying rubber |
| CN110757776A (en) * | 2019-11-12 | 2020-02-07 | 上海新安汽车隔音毡有限公司 | A cooling and shaping device for automobile engine cover sound insulation pad |
| CN114148671A (en) * | 2021-11-16 | 2022-03-08 | 东莞市福瑞司特食品科技有限公司 | A cooling material feeding unit for making of snow charming woman skin |
| CN114905779A (en) * | 2022-04-06 | 2022-08-16 | 内蒙古富特橡塑机械有限责任公司 | A new type of wide-width and high-yield rubber film production process and equipment |
-
2016
- 2016-03-22 CN CN201620223827.3U patent/CN205552995U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106451729A (en) * | 2016-11-09 | 2017-02-22 | 安徽新创智能科技有限公司 | Plastic processing method, device and system with energy saving effect |
| CN107415111A (en) * | 2017-09-08 | 2017-12-01 | 濮阳市恒信橡塑有限公司 | Rubber conveys cooler |
| CN109291340A (en) * | 2018-09-18 | 2019-02-01 | 李桂萍 | A kind of heavy duty detergent cooling device convenient for conveying rubber |
| CN110757776A (en) * | 2019-11-12 | 2020-02-07 | 上海新安汽车隔音毡有限公司 | A cooling and shaping device for automobile engine cover sound insulation pad |
| CN110757776B (en) * | 2019-11-12 | 2025-05-02 | 上海新安汽车隔音毡有限公司 | A cooling and shaping device for automobile engine cover sound insulation pad |
| CN114148671A (en) * | 2021-11-16 | 2022-03-08 | 东莞市福瑞司特食品科技有限公司 | A cooling material feeding unit for making of snow charming woman skin |
| CN114905779A (en) * | 2022-04-06 | 2022-08-16 | 内蒙古富特橡塑机械有限责任公司 | A new type of wide-width and high-yield rubber film production process and equipment |
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