CN205546562U - Multifunctional corn harvester - Google Patents
Multifunctional corn harvester Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于农业机械技术领域,尤其涉及一种多功能玉米收获机。The utility model belongs to the technical field of agricultural machinery, in particular to a multifunctional corn harvester.
背景技术Background technique
目前玉米收获包含果穗收获、籽粒收获两种方式,果穗玉米收获机一次作业完成玉米的摘穗、剥皮、果穗装箱、秸秆粉碎还田作业,果穗收获主要适合收获成熟早期的玉米,且玉米收获后以光果穗的形式存在,后续还需进行晾干、脱粒、清选,浪费人力物力;玉米籽粒收获机主要适合收获成熟晚期的玉米,可一次完成玉米的摘穗、脱粒、籽粒清选、籽粒装箱的工作,但是目前的玉米籽粒收获机无法对摘穗后的玉米秸秆和脱粒后的玉米芯进行处理,这些秸秆和玉米芯留在地面上,将影响后续的田间耕种作业。At present, corn harvesting includes ear harvesting and grain harvesting. The ear corn harvester completes corn ear picking, peeling, ear packing, and straw crushing and returning to the field in one operation. Ear harvesting is mainly suitable for harvesting early mature corn, and corn harvesting Finally, it exists in the form of bare ears, and subsequent drying, threshing, and cleaning are required, which wastes manpower and material resources; the corn grain harvester is mainly suitable for harvesting late-maturity corn, and can complete corn ear picking, threshing, grain cleaning, However, the current corn harvester cannot process the corn stalks after ear picking and threshed corn cobs. These stalks and corn cobs are left on the ground, which will affect the subsequent field cultivation operations.
从产品的分布区域特点来看,在中原及黄淮海区域,玉米收割时,果穗含水率较高,这时候不适合玉米果穗脱粒,这些地区使用带剥皮功能的果穗收获机械;而在东北、西北地区,这里的农作物种植模式为单季种植,即一年只种一种农作物,并且八成以上的土地面积都在种植玉米,这样的话,农民有充裕的时间来收割玉米,根据经验,这些地区的玉米大约每年的十月初就已成熟,当地农民果穗收获在10月份进行,籽粒收获在10月底到11月进行,通常让果穗在植株上进行自然晾干,在玉米籽粒含水率在25%以下时,使用籽粒收获机械进行收获。Judging from the characteristics of the distribution area of the product, in the Central Plains and the Huanghuaihai region, when the corn is harvested, the moisture content of the ear is relatively high. At this time, it is not suitable for corn ear threshing. These areas use the ear harvesting machine with peeling function; while in the northeast and northwest In this area, the crop planting mode here is single-season planting, that is, only one crop is planted a year, and more than 80% of the land area is planted with corn. In this way, farmers have plenty of time to harvest corn. According to experience, the Corn matures around the beginning of October every year. Local farmers harvest ears in October, and harvest seeds from the end of October to November. Usually, the ears are allowed to dry naturally on the plants. When the moisture content of corn kernels is below 25% , using grain harvesting machinery for harvesting.
目前市场上保有量最大的玉米收获机械是玉米果穗收获机械,由摘穗系统、果穗处理系统、茎秆处理系统、动力系统、底盘系统、电器系统、液压系统、车身系统等构成,可以完成玉米作物的摘穗、剥皮、果穗集装、茎杆粉碎还田等作业流程,这是第一类玉米收获机械,玉米收获后玉米果穗以光果穗的形式存在,后续还需进行晾干、使用玉米脱粒机进行脱粒、清选等繁杂的工作才能最终转化为商品。At present, the largest corn harvesting machine in the market is corn ear harvesting machine, which is composed of ear picking system, ear processing system, stalk processing system, power system, chassis system, electrical system, hydraulic system, body system, etc. The operation process of crop ear picking, peeling, ear packing, stem crushing and returning to the field, etc., is the first type of corn harvesting machine. After corn harvesting, corn ears exist in the form of bare ears, and subsequent drying and use of corn The threshing machine performs complicated tasks such as threshing and cleaning before it can be finally converted into commodities.
还有一类玉米收获机械,是玉米籽粒收获机械,由摘穗系统、果穗输送系统、脱粒清选系统、动力系统、底盘系统、电器系统、液压系统、车身系统等构成,这类产品在虽然它可以实现玉米籽粒的收获,相对上述第一类产品减少了很多的粮食商品化中的许多环节,目前这类产品国外品牌居多,主要在黑龙江省的大型农场等有应用,由于该类产品整机尺寸非常大,不适应中国小地块种植的特点,另外该产品价格昂贵,普通经营者无力购买,所以这类产品很难在中国中原地区和南方地区普及。There is also a kind of corn harvesting machinery, which is corn grain harvesting machinery, which is composed of ear picking system, ear conveying system, threshing and cleaning system, power system, chassis system, electrical system, hydraulic system, body system, etc. It can realize the harvesting of corn kernels. Compared with the above-mentioned first type of products, many links in the commercialization of grain have been reduced. At present, most of these products are foreign brands, and they are mainly used in large farms in Heilongjiang Province. Due to the complete machine of this type of product The size is very large, which is not suitable for the characteristics of small plots in China. In addition, the product is expensive, and ordinary operators cannot afford it. Therefore, it is difficult for this kind of product to be popularized in the central plains and southern regions of China.
第三类玉米收获机械,也是玉米籽粒收获机,一般采用小麦收获机改装而来,借用小麦机的主机,通过更换玉米收获专用割台、脱粒滚筒、凹板及清选筛等部件来实现玉米籽粒的收获;虽然可以实现一机多用,既能收割小麦,又能够收割玉米,但是这些零部件的更换工作非常麻烦,并且籽粒收获的效果也很差,籽粒损失率和籽粒破碎率很难满足国标要求。而专用的纵轴流谷物收获机在收获玉米籽粒时效果最好,各企业均采用该方式进行研发。The third type of corn harvesting machine is also a corn grain harvesting machine, which is generally refitted from a wheat harvesting machine. The main machine of the wheat machine is borrowed, and the corn harvesting machine is realized by replacing the special header, threshing drum, concave plate and cleaning screen for corn harvesting. Harvesting of grains; although one machine can be used for multiple purposes, it can harvest both wheat and corn, but the replacement of these parts is very troublesome, and the effect of grain harvesting is also very poor, and the rate of grain loss and grain breakage is difficult to meet National standard requirements. The special vertical axial flow grain harvester works best when harvesting corn kernels, and all enterprises use this method for research and development.
通过上述对目前市场上常见的玉米收获机械的描述,可知,第一类产品的缺点是:不能够实现玉米籽粒的收获;第二类产品的缺点是:不适应中国小地块种植的特色,价格昂贵,很难普及;第三类产品的缺点是:零部件互换繁琐,玉米籽粒收获效果差,茎秆不能实现粉碎还田。From the above description of the common corn harvesting machines currently on the market, it can be seen that the disadvantage of the first type of product is that it cannot realize the harvesting of corn kernels; the disadvantage of the second type of product is that it does not adapt to the characteristics of small plots in China. The price is expensive and it is difficult to popularize; the disadvantages of the third type of products are: the replacement of parts is cumbersome, the harvesting effect of corn kernels is poor, and the stalks cannot be crushed and returned to the field.
因此,目前市场上急需一种既能够收获玉米果穗又能够收获玉米籽粒的多功能玉米收获机械,可以实现一机两用,早期可收获果穗、晚期可收获籽粒,让购车用户作业周期延长,使用户收益最大化,同时又能完成玉米秸秆和玉米芯的粉碎,满足田间的耕种需求。Therefore, there is an urgent need in the market for a multi-functional corn harvesting machine that can harvest not only corn ears but also corn grains. It can be used for both purposes, and can harvest ears in the early stage and grains in the late stage, so that the operation cycle of car buyers can be extended. Maximize the user's benefits, and at the same time complete the crushing of corn stalks and corncobs to meet the needs of farming in the field.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种多功能玉米收获机,既能够收获玉米果穗又能够收获玉米籽粒;车身短小,作业灵活;并且成本低。The technical problem to be solved by the utility model is: to provide a multifunctional corn harvester, which can harvest both corn ears and corn grains; the body is short and flexible; and the cost is low.
为解决上述技术问题,本实用新型的技术方案是:多功能玉米收获机,包括底盘和动力装置,所述底盘的前侧设有果穗升运器,所述底盘的后侧设有果穗箱,还包括剥皮装置和脱粒清选装置,所述剥皮装置和脱粒清选装置二者择其一可拆卸的安装于所述果穗升运器和果穗箱之间;定义前后方向为纵向,所述脱粒清选装置横向设置于所述底盘上。In order to solve the above-mentioned technical problems, the technical solution of the utility model is: a multifunctional corn harvester, including a chassis and a power unit, the front side of the chassis is provided with an ear elevator, and the rear side of the chassis is provided with an ear box, It also includes a peeling device and a threshing and cleaning device, and one of the peeling device and the threshing and cleaning device is detachably installed between the ear elevator and the ear box; the front and rear directions are defined as the longitudinal direction, and the threshing device The cleaning device is horizontally arranged on the chassis.
作为一种改进,所述果穗箱包括杂余收集箱以及果穗籽粒收集箱,所述杂余收集箱和果穗籽粒收集箱之间设有隔板;所述脱粒清选装置的排杂口与所述果穗箱的杂余收集箱之间设有玉米芯及杂余提升装置。As an improvement, the ear box includes a miscellaneous collection box and an ear grain collection box, and a partition is provided between the miscellaneous collection box and the ear grain collection box; Corn cobs and waste lifting devices are arranged between the waste collection boxes of the ear boxes.
作为进一步的改进,所述杂余收集箱上设有排杂活门。As a further improvement, a waste discharge valve is provided on the waste collection box.
作为一种改进,所述脱粒清选装置包括脱粒滚筒、凹板、清选风机、清选筛、籽粒输送搅龙和籽粒提升装置,所述脱粒滚筒横向设置;所述脱粒滚筒的下方设有所述凹板,所述凹板的下方设有所述清选筛和清选风机,所述清选筛的下方设有所述籽粒输送搅龙,所述籽粒输送搅龙连接所述籽粒提升装置,所述籽粒提升装置的出粒口连接所述果穗箱。As an improvement, the threshing and cleaning device includes a threshing drum, a concave plate, a cleaning fan, a cleaning screen, a grain conveying auger and a grain lifting device, and the threshing drum is arranged horizontally; The concave plate, the cleaning sieve and the cleaning fan are arranged under the concave plate, the grain conveying auger is arranged under the cleaning sieve, and the grain conveying auger is connected to the grain lifting device, the grain outlet of the grain lifting device is connected to the ear box.
作为进一步的改进,所述动力装置包括发动机输出轴、中间传动轴和换向齿箱,所述发动机输出轴和中间传动轴之间通过第一带传动机构传动连接;所述中间传动轴和所述脱粒滚筒之间通过第二带传动机构传动连接,所述中间传动轴和所述换向齿箱的输入端之间通过第三带传动机构传动连接;所述换向齿箱的输出端与所述清选风机之间通过第四带传动机构传动连接,所述换向齿箱的输出端与所述籽粒输送搅龙之间通过第一链传动机构传动连接,所述换向齿箱的输出端与所述清选筛之间通过第二链传动机构传动连接。As a further improvement, the power device includes an engine output shaft, an intermediate transmission shaft and a reversing gearbox, and the engine output shaft and the intermediate transmission shaft are connected through a first belt transmission mechanism; the intermediate transmission shaft and the The threshing cylinders are connected through a second belt transmission mechanism, and the intermediate transmission shaft and the input end of the reversing gear box are connected through a third belt transmission mechanism; the output end of the reversing gear box is connected to the The cleaning fans are connected through the fourth belt transmission mechanism, the output end of the reversing gear box and the grain conveying auger are connected through the first chain transmission mechanism, and the output end of the reversing gear box The output end is connected to the cleaning screen through a second chain transmission mechanism.
采用了上述技术方案后,本实用新型的有益效果是:After adopting above-mentioned technical scheme, the beneficial effect of the utility model is:
由于多功能玉米收获机包括剥皮装置和脱粒清选装置,所述剥皮装置和脱粒清选装置二者择其一可拆卸的安装于所述果穗升运器和果穗箱之间,因而将剥皮装置和脱粒清选装置设计为两个独立的模块,当需收获玉米果穗时,将剥皮装置装在果穗升运器和果穗箱之间,而当需收获玉米籽粒时,将剥皮装置拆下,并将脱粒清选装置装在果穗升运器和果穗箱之间,通过模块互换,实现了果穗收获和籽粒直收双功能,即实现了一机两用,延长了购车用户的作业周期,增加了用户收益;又由于所述脱粒清选装置横向设置于所述底盘上,缩短了整机长度,车身短小,作业灵活,特别适合中国南北方在小地块种植的特点;同时,该多功能玉米收获机,是在现有的玉米收获机的基础上,增加脱粒清选装置来实现果穗收获和籽粒直收双功能,制造成本低。本实用新型提供的多功能玉米收获机既能够收获玉米果穗又能够收获玉米籽粒;车身短小,作业灵活;并且成本低。Since the multifunctional corn harvester includes a peeling device and a threshing and cleaning device, the peeling device and the threshing and cleaning device are detachably installed between the ear elevator and the ear box, so the peeling device The threshing and cleaning device is designed as two independent modules. When corn ears need to be harvested, the peeling device is installed between the ear elevator and the ear box, and when corn kernels need to be harvested, the peeling device is removed and The threshing and cleaning device is installed between the ear elevator and the ear box, and through the exchange of modules, the dual functions of ear harvesting and direct grain harvesting are realized, that is, one machine with two functions is realized, which prolongs the operation cycle of the car buyer and increases the increase user benefits; and because the threshing and cleaning device is horizontally arranged on the chassis, the length of the whole machine is shortened, the body is short, and the operation is flexible, which is especially suitable for the characteristics of planting in small plots in the north and south of China; at the same time, the multifunctional The corn harvester is based on the existing corn harvester, adding a threshing and cleaning device to realize the dual functions of ear harvesting and grain direct harvesting, and the manufacturing cost is low. The multifunctional corn harvester provided by the utility model can harvest not only corn ears but also corn grains; the vehicle body is short and flexible; and the cost is low.
由于所述果穗箱包括杂余收集箱以及果穗籽粒收集箱,所述杂余收集箱和果穗籽粒收集箱之间设有隔板,所述脱粒清选装置的排杂口与所述果穗箱的杂余收集箱之间设有玉米芯及杂余提升装置,因而可以通过玉米芯及杂余提升装置将脱粒清选装置排杂口排出的脱粒后的玉米芯及其他杂余输送至杂余收集箱,实现对脱粒后的玉米芯及其他杂余的收集。Since the ear box includes a miscellaneous collection box and an ear grain collection box, a partition is provided between the miscellaneous collection box and the ear grain collection box, and the miscellaneous outlet of the threshing and cleaning device is connected to the ear box. The corn cob and waste lifting device are installed between the waste collection boxes, so the threshed corn cob and other waste discharged from the waste discharge port of the threshing cleaning device can be transported to the waste collection through the corn cob and waste lifting device Box to realize the collection of threshed corncobs and other debris.
由于所述杂余收集箱上设有排杂活门,通过排杂活门,可以方便的卸载玉米芯及杂余。Because the miscellaneous discharge valve is provided on the said miscellaneous collection box, the corn cob and miscellaneous waste can be easily unloaded through the miscellaneous discharge valve.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1中A-A剖视图;Fig. 2 is A-A sectional view among Fig. 1;
图3是果穗箱的结构示意图;Fig. 3 is the structural representation of ear box;
图4是脱粒清选装置的结构示意图;Fig. 4 is the structural representation of threshing cleaning device;
图5是剥皮装置的结构示意图;Fig. 5 is the structural representation of peeling device;
图中:1、底盘,11、螺栓,2、动力装置,21、发动机输出轴,22、中间传动轴,23、换向齿箱,24、第一带传动机构,25、第二带传动机构,26、第三带传动机构,27、第四带传动机构,28、第一链传动机构,29、第二链传动机构,3、果穗升运器,4、果穗箱,41、杂余收集箱,42、果穗籽粒收集箱,43、隔板,44、排杂活门,5、剥皮装置,51、剥皮辊,52、压送装置,6、脱粒清选装置,61、脱粒滚筒,62、凹板,63、清选风机,64、清选筛,65、籽粒输送搅龙,66、籽粒提升装置,7、玉米芯及杂余提升装置,71、输送带,8、果穗均布装置。In the figure: 1, chassis, 11, bolt, 2, power unit, 21, engine output shaft, 22, intermediate transmission shaft, 23, reversing gear box, 24, first belt transmission mechanism, 25, second belt transmission mechanism , 26, the third belt transmission mechanism, 27, the fourth belt transmission mechanism, 28, the first chain transmission mechanism, 29, the second chain transmission mechanism, 3, fruit ear elevator, 4, fruit ear box, 41, miscellaneous collection Box, 42, ear grain collection box, 43, clapboard, 44, miscellaneous discharge valve, 5, peeling device, 51, peeling roller, 52, pressure feeding device, 6, threshing cleaning device, 61, threshing cylinder, 62, Concave plate, 63, cleaning fan, 64, cleaning sieve, 65, grain conveying auger, 66, grain lifting device, 7, corn cob and miscellaneous lifting device, 71, conveyor belt, 8, fruit ear uniform distribution device.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1和图2共同所示,一种多功能玉米收获机,包括底盘1和动力装置2,底盘1的前侧设有果穗升运器3,当然,果穗升运器3的后侧还设有果穗均布装置8,底盘1的后侧设有果穗箱4,还包括剥皮装置5和脱粒清选装置6,剥皮装置5和脱粒清选装置6二者择其一可拆卸的安装于果穗升运器3和果穗箱4之间,优选的,剥皮装置5和脱粒清选装置6分别通过螺栓11可拆卸的安装于果穗升运器3和果穗箱4之间;定义前后方向为纵向,脱粒清选装置6横向设置于底盘1上。Commonly shown in Fig. 1 and Fig. 2, a kind of multifunctional corn harvester comprises chassis 1 and power unit 2, and the front side of chassis 1 is provided with ear elevator 3, certainly, the rear side of ear elevator 3 also has An ear uniform distribution device 8 is provided, and an ear box 4 is provided on the rear side of the chassis 1, which also includes a peeling device 5 and a threshing and cleaning device 6, and one of the peeling device 5 and the threshing and cleaning device 6 is detachably installed on the Between the ear elevator 3 and the ear box 4, preferably, the peeling device 5 and the threshing and cleaning device 6 are detachably installed between the ear elevator 3 and the ear box 4 through bolts 11 respectively; the front and rear directions are defined as longitudinal , The threshing and cleaning device 6 is horizontally arranged on the chassis 1 .
如图3所示,果穗箱4包括杂余收集箱41以及果穗籽粒收集箱42,杂余收集箱41和果穗籽粒收集箱42之间设有隔板43;脱粒清选装置6的排杂口与果穗箱4的杂余收集箱41之间设有玉米芯及杂余提升装置7,上述玉米芯及杂余提升装置7包括输送带71,可以通过玉米芯及杂余提升装置7将脱粒清选装置6的排杂口排出的脱粒后的玉米芯及其他杂余输送至杂余收集箱41,实现对脱粒后的玉米芯及其他杂余的收集。As shown in Figure 3, ear box 4 comprises miscellaneous collection box 41 and fruit ear grain collection box 42, is provided with dividing plate 43 between miscellaneous collection box 41 and fruit ear grain collection box 42; Corncob and the miscellaneous lifting device 7 are arranged between the miscellaneous collection box 41 of the fruit ear box 4, and the above-mentioned corn cob and the miscellaneous hoisting device 7 include a conveyor belt 71, and the threshing can be cleared by the corn cob and the miscellaneous hoisting device 7. The threshed corncobs and other debris discharged from the miscellaneous discharge port of the selection device 6 are transported to the debris collection box 41 to realize the collection of the threshed corncobs and other debris.
为了可以方便的卸载玉米芯及杂余,杂余收集箱41上设有排杂活门44,作为一种优选方式,将排杂活门44设置在果穗箱4的卸粮口(图中未示出)的背侧。In order to unload corncobs and miscellaneous easily, the miscellaneous collection box 41 is provided with miscellaneous discharge valve 44, and as a kind of preferred mode, miscellaneous discharge valve 44 is arranged on the grain unloading mouth of ear box 4 (not shown in the figure) ) dorsal side.
如图4所示,上述脱粒清选装置6包括脱粒滚筒61、凹板62、清选风机63、清选筛64、籽粒输送搅龙65和籽粒提升装置66,脱粒滚筒61横向设置;脱粒滚筒61的下方设有凹板62,凹板62的下方设有清选筛64和清选风机63,清选筛64的下方设有籽粒输送搅龙65,籽粒输送搅龙65连接籽粒提升装置66,籽粒提升装置66的出粒口连接果穗箱4。As shown in Figure 4, above-mentioned threshing cleaning device 6 comprises threshing drum 61, concave plate 62, cleaning fan 63, cleaning sieve 64, grain conveying auger 65 and grain lifting device 66, and threshing drum 61 is horizontally arranged; The bottom of 61 is provided with concave plate 62, and the bottom of concave plate 62 is provided with cleaning screen 64 and cleaning fan 63, and the bottom of cleaning screen 64 is provided with grain delivery auger 65, and grain delivery auger 65 is connected with grain lifting device 66 , the grain outlet of the grain lifting device 66 is connected to the ear box 4.
结合图1和图2,动力装置2包括发动机输出轴21、中间传动轴22和换向齿箱23,发动机输出轴21和中间传动轴22之间通过第一带传动机构24传动连接;中间传动轴22和脱粒滚筒61之间通过第二带传动机构25传动连接,中间传动轴22和换向齿箱23的输入端之间通过第三带传动机构26传动连接;换向齿箱23的输出端与清选风机63之间通过第四带传动机构27传动连接,换向齿箱23的输出端与籽粒输送搅龙65之间通过第一链传动机构28传动连接,换向齿箱23的输出端与清选筛64之间通过第二链传动机构29传动连接。1 and 2, the power plant 2 includes an engine output shaft 21, an intermediate transmission shaft 22 and a reversing gear box 23, and the engine output shaft 21 and the intermediate transmission shaft 22 are connected through a first belt transmission mechanism 24; the intermediate transmission The shaft 22 and the threshing cylinder 61 are connected through the second belt transmission mechanism 25, and the intermediate transmission shaft 22 and the input end of the reversing gear box 23 are connected through the third belt transmission mechanism 26; the output of the reversing gear box 23 end and the cleaning fan 63 through the fourth belt transmission mechanism 27 transmission connection, between the output end of the reversing gear box 23 and the grain conveying auger 65 through the first chain transmission mechanism 28 transmission connection, the reversing gear box 23 The output end is connected to the cleaning screen 64 through the second chain transmission mechanism 29 .
上述脱粒滚筒61、凹板62、清选风机63、清选筛64、籽粒输送搅龙65、籽粒提升装置66以及换向齿箱23均为本领域的公知技术,在此不再赘述。Above-mentioned threshing drum 61, concave plate 62, cleaning fan 63, cleaning screen 64, grain conveying auger 65, grain lifting device 66 and reversing gear box 23 are all known technologies in the art, and will not be repeated here.
第一带传动机构24、第二带传动机构25、第三带传动机构26和第四带传动机构27分别包括两个带轮和环绕设置在两个带轮之间的皮带,为本领域技术人员所熟知,在此不再赘述;上述第一链传动机构28和第二链传动机构29分别包括两个链轮和环绕设置在两个所述链轮之间的链条,为本领域技术人员所熟知,在此不再赘述。The first belt transmission mechanism 24, the second belt transmission mechanism 25, the third belt transmission mechanism 26 and the fourth belt transmission mechanism 27 respectively comprise two pulleys and a belt which is arranged around the two pulleys, which is a technology in the art People are well known, and will not go into details here; above-mentioned first chain transmission mechanism 28 and second chain transmission mechanism 29 respectively comprise two sprockets and the chain that surrounds and is arranged between two described sprockets, and those skilled in the art It is well known and will not be repeated here.
如图5所示,上述剥皮装置5包括剥皮辊51、压送装置52、籽粒清选装置(图中未标出)和籽粒回收槽(图中未标出),其具体结构为本领域技术人员所熟知,在此不再赘述。As shown in Figure 5, the above-mentioned peeling device 5 includes a peeling roller 51, a pressure feeding device 52, a grain cleaning device (not marked in the figure) and a grain recovery tank (not marked in the figure), and its specific structure is a technology in the art It is well known by personnel and will not be repeated here.
其工作过程如下:Its working process is as follows:
当需收获玉米果穗时,该玉米收获机采用剥皮装置5,收获玉米果穗时,玉米植株被玉米收获机的分禾器分开,由玉米收获机的摘穗机构完成摘穗,摘完穗的玉米由果穗升运器3输送到剥皮机构5中,剥皮机构5的剥皮辊51和压送装置52将果穗剥皮并清除苞叶,剥净皮的果穗在压送装置52的作用下进入果穗箱4,剥完皮的玉米苞叶由籽粒清选装置完成玉米籽粒的清选,玉米秸秆由玉米收获机的秸秆还田装置完成还田。When corn ears need to be harvested, the corn harvester adopts peeling device 5. When harvesting corn ears, the corn plants are separated by the grain divider of the corn harvester, and the ears are picked by the ear picking mechanism of the corn harvester. The ear elevator 3 is transported to the peeling mechanism 5, the peeling roller 51 and the pressure feeding device 52 of the peeling mechanism 5 peel the ears and remove the bracts, and the peeled ears enter the ear box 4 under the action of the pressure feeding device 52 , the peeled corn husks are cleaned by the grain cleaning device, and the corn stalks are returned to the field by the straw returning device of the corn harvester.
当需收获玉米籽粒时,将剥皮装置5拆下,并将脱粒清选装置6装在果穗升运器3和果穗箱4之间,玉米果穗由玉米收获机的果穗均布装置8输送至脱粒滚筒61,在脱粒滚筒61的钉齿对果穗的冲击作用及果穗相互之间、果穗与脱粒滚筒61、凹板62之间的搓擦作用下完成脱粒,脱粒完的玉米籽粒落到清选筛64上,在清选筛64与清选风机63的作用下,完成玉米籽粒的清选,清选完成的玉米籽粒落入到籽粒输送搅龙65中,在籽粒输送搅龙65的作用下输运至籽粒提升装置66,并通过籽粒提升装置66将籽粒输送至果穗箱4的果穗籽粒收集箱42中;脱粒后的玉米芯及其他杂余在脱粒滚筒61的作用下将其输送到脱粒清选装置6的另一侧,并通过玉米芯及杂余提升装置7将其输送到果穗箱4的杂余收集箱41中。摘完果穗的玉米茎杆被茎杆粉碎工作部件从其根部切断,当茎杆被切断后,由粉碎工作部件高速旋转所产生的气流将其带起,在茎杆的下落过程中,又被后排粉碎工作部件连续打击,切碎的茎杆由粉碎工作部件工作中所产生的强大气流带动,喷出并抛撒在还田机后方的地面上。When it is necessary to harvest corn kernels, the peeling device 5 is removed, and the threshing and cleaning device 6 is installed between the ear elevator 3 and the ear box 4, and the corn ears are transported to the threshing machine by the ear uniform distribution device 8 of the corn harvester. The drum 61 completes threshing under the impact of the nail teeth of the threshing drum 61 on the ears and the friction between the ears, between the ears and the threshing drum 61, and the concave plate 62, and the threshed corn kernels fall to the cleaning screen 64, under the action of cleaning screen 64 and cleaning fan 63, the cleaning of corn kernels is completed, and the cleaned corn kernels fall into the grain conveying auger 65, and are transported under the action of the grain conveying auger 65. Transported to the grain lifting device 66, and the grain is transported to the ear grain collection box 42 of the ear box 4 by the grain lifting device 66; the corn cob and other debris after threshing are transported to the threshing cleaning machine under the action of the threshing drum 61. Select the other side of device 6, and by corncob and miscellaneous lifting device 7, it is delivered in the miscellaneous collection box 41 of fruit ear box 4. The corn stalks that have picked the ears are cut off from the root by the stalk crushing working parts. When the stalks are cut off, the airflow generated by the high-speed rotation of the crushing working parts will lift them up. The crushing working parts in the rear row strike continuously, and the chopped stalks are driven by the strong airflow generated by the crushing working parts, and are sprayed and scattered on the ground behind the returning machine.
上述将剥皮装置5和脱粒清选装置6设计为两个独立的模块,当需收获玉米果穗时,将剥皮装置5装在果穗升运器3和果穗箱4之间,而当需收获玉米籽粒时,将剥皮装置5拆下,并将脱粒清选装置6装在果穗升运器3和果穗箱4之间,通过模块互换,实现了果穗收获和籽粒直收双功能,即实现了一机两用,延长了购车用户的作业周期,增加了用户收益;又由于脱粒清选装置6横向设置于底盘1上,缩短了整机长度,车身短小,作业灵活,特别适合中国南北方在小地块种植的特点;同时,该多功能玉米收获机,是在现有的玉米收获机的基础上,增加脱粒清选装置6来实现果穗收获和籽粒直收双功能,制造成本低。The above-mentioned peeling device 5 and threshing and cleaning device 6 are designed as two independent modules. When it is necessary to harvest corn ears, the peeling device 5 is installed between the ear elevator 3 and the ear box 4, and when the corn ears need to be harvested At the same time, the peeling device 5 is removed, and the threshing and cleaning device 6 is installed between the ear elevator 3 and the ear box 4. Through the exchange of modules, the dual functions of ear harvesting and grain direct harvesting are realized, that is, a The machine is dual-purpose, prolonging the operation cycle of the car purchaser and increasing the user's income; and because the threshing and cleaning device 6 is arranged horizontally on the chassis 1, the length of the whole machine is shortened, the body is short, and the operation is flexible. The characteristics of field planting; at the same time, the multifunctional corn harvester is based on the existing corn harvester, adding a threshing and cleaning device 6 to realize the dual functions of ear harvesting and direct grain harvesting, and the manufacturing cost is low.
本实用新型提供的多功能玉米收获机既能够收获玉米果穗又能够收获玉米籽粒;车身短小,作业灵活;并且成本低。The multifunctional corn harvester provided by the utility model can harvest not only corn ears but also corn grains; the vehicle body is short and flexible; and the cost is low.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN105830638A (en) * | 2016-04-19 | 2016-08-10 | 雷沃重工股份有限公司 | Multifunctional corn harvesting machine |
| CN117063699A (en) * | 2023-09-12 | 2023-11-17 | 吉林大学 | A three-row corn grain harvester with corn cob recovery function |
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| CN105830638A (en) * | 2016-04-19 | 2016-08-10 | 雷沃重工股份有限公司 | Multifunctional corn harvesting machine |
| CN117063699A (en) * | 2023-09-12 | 2023-11-17 | 吉林大学 | A three-row corn grain harvester with corn cob recovery function |
| CN117063699B (en) * | 2023-09-12 | 2024-05-28 | 吉林大学 | A three-row corn kernel harvester with corn cob recovery function |
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