CN205542120U - Insulating flexible fireproof cable of mineral substance - Google Patents

Insulating flexible fireproof cable of mineral substance Download PDF

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CN205542120U
CN205542120U CN201620090715.5U CN201620090715U CN205542120U CN 205542120 U CN205542120 U CN 205542120U CN 201620090715 U CN201620090715 U CN 201620090715U CN 205542120 U CN205542120 U CN 205542120U
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cable
sheath
layer
aluminum
aluminum alloy
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张炳楼
赵骏
孙剑
缪烨
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Suzhou Shenzhou Cable Factory
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Abstract

本实用新型公开了一种矿物质绝缘柔性防火电缆,电缆内包含至少一根缆芯单元,缆芯单元由内至外依次包括导线线芯、无机矿物带绕包层和分色层,电缆还包括由内而外依次包覆在缆芯单元外周的陶瓷化硅橡胶层、无机矿物高阻燃护层、铝或铝合金护层以及防火护套层,陶瓷化硅橡胶层与缆芯单元之间的间隙内填充设置有无机矿物绝缘填料。该矿物质绝缘柔性防火电缆结构合理,通过采用铝或铝合金材质的护层代替现有技术中的铜护套,并且在铝合金护层内依次设置无机矿物高阻燃护层和陶瓷化硅橡胶层,电缆自重较轻,柔性佳;燃烧状态下,无机矿物高阻燃护层可阻止电缆进一步燃烧,陶瓷硅橡胶可形成陶瓷绝缘层,对内层的导线及填料形成有效保护。

The utility model discloses a mineral insulated flexible fireproof cable. The cable contains at least one cable core unit, and the cable core unit sequentially includes a wire core, an inorganic mineral tape wrapping layer and a color separation layer from the inside to the outside. Including ceramic silicone rubber layer, inorganic mineral high flame retardant sheath, aluminum or aluminum alloy sheath and fireproof sheath layer coated on the outer periphery of the cable core unit in sequence from the inside to the outside, the ceramic silicone rubber layer and the cable core unit The gaps between them are filled with inorganic mineral insulating fillers. The mineral insulated flexible fireproof cable has a reasonable structure. The copper sheath in the prior art is replaced by an aluminum or aluminum alloy sheath, and an inorganic mineral high flame-retardant sheath and ceramic silicon are sequentially arranged in the aluminum alloy sheath. Rubber layer, the cable has light weight and good flexibility; in the burning state, the inorganic mineral high flame-retardant sheath can prevent the cable from further burning, and the ceramic silicone rubber can form a ceramic insulating layer to effectively protect the inner layer of wires and fillers.

Description

一种矿物质绝缘柔性防火电缆A mineral insulated flexible fireproof cable

技术领域 technical field

本实用新型涉及防火电缆技术领域,具体涉及一种矿物质绝缘柔性防火电缆。 The utility model relates to the technical field of fireproof cables, in particular to a mineral insulated flexible fireproof cable.

背景技术 Background technique

电缆广泛应用于控制安装、连接设备、输送电力,是工业、民用等方面不可缺少的重要传送介质。电缆具有多种规格、型号以适用于不同设备及传输目的的需求。电缆在使用时可能发生短路或断路等问题,导致电源和信息的传输发生故障。而在发生火灾时,电缆则需要具有一定的防火功能,从而保障线路瘫痪前,数据能够得到有效保存,降低数据流失的风险,并且确保在传输电力过程中,电缆能够保证电气设备与线路的安全运行。 Cables are widely used in control installation, equipment connection, and power transmission, and are an indispensable and important transmission medium in industry and civil use. Cables have various specifications and models to meet the needs of different equipment and transmission purposes. Cables can short or open during use, causing power and information transmission to fail. In the event of a fire, the cable needs to have a certain fire protection function, so as to ensure that the data can be effectively saved before the line is paralyzed, reduce the risk of data loss, and ensure that the cable can ensure the safety of electrical equipment and lines during the power transmission process. run.

现有技术中,BTTZ采用铜护套,在进出配线箱处和桥架内弯曲成型困难,且自重较大;YTTW采用铜材质的波纹管,其柔性有一定程度的改善,但是自重方面改善不明显,BTLY采用无缝金属管作为护套,弯曲难度大。另外,铜带纵包焊接所形成的铜护套存在与BTTZ相同的弯曲成型困难的缺陷。CN204143893U公开了一种高性能铝护套多芯防火电缆,包括两个以上芯体单元,芯体单元包括无氧铜导体,无氧铜导体外包设有云母带、第一无机矿物绝缘带、第一陶瓷化硅橡胶和挤塑层;两个以上芯体单元构成芯体,芯体外自内而外包设有第二无机矿物绝缘带、第二陶瓷化硅橡胶、铝护套和无卤低烟阻燃聚烯烃护套层。上述电缆结构中,芯体单元结构中无氧铜导体的外层结构复杂,进而影响铝合金的柔性。因此,有必要对现有技术的绝缘防火柔性电缆进行结构改进。 In the prior art, BTTZ uses a copper sheath, which is difficult to bend and form at the entrance and exit of the wiring box and in the bridge frame, and has a large dead weight; YTTW uses a copper bellows, and its flexibility has been improved to a certain extent, but the dead weight is not improved. Obviously, BTLY uses a seamless metal tube as the sheath, which is difficult to bend. In addition, the copper sheath formed by longitudinal welding of the copper strip has the same defect as BTTZ that it is difficult to bend and form. CN204143893U discloses a high-performance aluminum-sheathed multi-core fireproof cable, including more than two core units, the core unit includes an oxygen-free copper conductor, and the oxygen-free copper conductor is covered with a mica tape, a first inorganic mineral insulating tape, a second A ceramic silicone rubber and extruded plastic layer; more than two core units constitute the core body, and the core body is covered with a second inorganic mineral insulating tape, a second ceramic silicone rubber, an aluminum sheath and a halogen-free low-smoke Flame retardant polyolefin jacket. In the above cable structure, the outer structure of the oxygen-free copper conductor in the core unit structure is complex, which further affects the flexibility of the aluminum alloy. Therefore, it is necessary to improve the structure of the insulated fireproof flexible cable in the prior art.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术中存在的缺陷,提供一种自重较轻、柔性高的矿物质绝缘柔性防火电缆。 The purpose of the utility model is to overcome the defects in the prior art and provide a mineral insulated flexible fireproof cable with light weight and high flexibility.

为实现上述技术效果,本实用新型的技术方案为:一种矿物质绝缘柔性防火电缆,其特征在于,所述电缆内包含至少一根缆芯单元,所述缆芯单元由内至外依次包括导线线芯、无机矿物带绕包层和分色层,所述电缆还包括由内而外依次包覆在缆芯单元外周的陶瓷化硅橡胶层、无机矿物高阻燃护层、铝或铝合金护层以及防火护套层,所述陶瓷化硅橡胶层与缆芯单元之间的间隙内填充设置有无机矿物绝缘填料。 In order to achieve the above technical effects, the technical solution of the present invention is: a mineral insulated flexible fireproof cable, characterized in that the cable contains at least one cable core unit, and the cable core unit sequentially includes Conductor core, inorganic mineral tape around the cladding and color separation layer, the cable also includes ceramic silicon rubber layer, inorganic mineral high flame retardant sheath, aluminum or aluminum The alloy sheath and the fireproof sheath layer, the gap between the ceramic silicon rubber layer and the cable core unit is filled with inorganic mineral insulating filler.

优选的技术方案为,所述无机矿物带绕包层的材质为双面合成氟金云母带。双面合成氟金云母带是以合成氟金云母纸为基材,用玻纤布作双面补强材料,用硅树脂粘合剂粘合制得,有很好柔软性及拉伸强度,在导线表面兼具耐火和绝缘的双重作用,有助于改善电缆的柔性。 The preferred technical solution is that the material of the wrapping layer of the inorganic mineral tape is double-sided synthetic fluorphlogopite mica tape. Double-sided synthetic fluorine phlogopite tape is made of synthetic fluorine phlogopite paper as the base material, glass fiber cloth as double-sided reinforcement material, and glued with silicone adhesive. It has good flexibility and tensile strength. It has dual functions of fire resistance and insulation on the surface of the wire, which helps to improve the flexibility of the cable.

为了减轻电缆自重,进一步改善电缆的柔性,方便电缆的运输和电缆的架设施工,优选的技术方案为,所述铝或铝合金护层为选自波纹铝管、纵包铝箔、绕包铝箔、波纹铝合金管、纵包铝合金箔、绕包铝合金箔中的一种。 In order to reduce the weight of the cable, further improve the flexibility of the cable, and facilitate the transportation of the cable and the erection of the cable, the preferred technical solution is that the aluminum or aluminum alloy sheath is selected from corrugated aluminum tubes, longitudinally wrapped aluminum foils, wrapped aluminum foils, One of corrugated aluminum alloy tubes, longitudinally wrapped aluminum alloy foils, and wrapped aluminum alloy foils.

为了简化缆芯单元的表层结构,优选的技术方案为,所述分色层的材质为聚烯烃或陶瓷硅橡胶。 In order to simplify the surface layer structure of the cable core unit, the preferred technical solution is that the material of the color separation layer is polyolefin or ceramic silicone rubber.

为了进一步优化电缆柔性,优选的技术方案为,所述导线线芯为绞合铜导体。 In order to further optimize the flexibility of the cable, a preferred technical solution is that the wire core is a stranded copper conductor.

为了保证电缆的阻燃效果,优选的技术方案为,无机矿物高阻燃护层为玻璃纤维带绕包层。 In order to ensure the flame-retardant effect of the cable, the preferred technical solution is that the inorganic mineral high-flame-retardant sheath is a glass fiber tape-wrapped sheath.

为了保证导线与外层的护套之间的绝缘效果,优选的技术方案为,无机矿物绝缘填料的材质为氧化镁或无碱玻璃丝。 In order to ensure the insulation effect between the wire and the outer sheath, the preferred technical solution is that the material of the inorganic mineral insulating filler is magnesium oxide or alkali-free glass wire.

进一步优选的技术方案为,所述铝或铝合金护层为铝合金材质的波纹管。铝合金可选择熔点较高的铝合金,以保证着火条件下较高的耐高温效果。 A further preferred technical solution is that the aluminum or aluminum alloy sheath is a bellows made of aluminum alloy. Aluminum alloy can choose aluminum alloy with higher melting point to ensure higher high temperature resistance effect under fire conditions.

本实用新型的优点和有益效果在于: Advantage and beneficial effect of the present utility model are:

该矿物质绝缘柔性防火电缆结构合理,通过采用铝或铝合金材质的护层代替现有技术中的铜护套,并且在铝合金护层内依次设置无机矿物高阻燃护层和陶瓷化硅橡胶层,电缆自重较轻,柔性佳;燃烧状态下,无机矿物高阻燃护层可阻止电缆进一步燃烧,陶瓷硅橡胶可形成陶瓷绝缘层,对内层的导线及填料形成有效保护。 The mineral insulated flexible fireproof cable has a reasonable structure. The copper sheath in the prior art is replaced by an aluminum or aluminum alloy sheath, and an inorganic mineral high flame-retardant sheath and ceramic silicon are sequentially arranged in the aluminum alloy sheath. Rubber layer, the cable has light weight and good flexibility; in the burning state, the inorganic mineral high flame-retardant sheath can prevent the cable from further burning, and the ceramic silicone rubber can form a ceramic insulating layer to effectively protect the inner layer of wires and fillers.

附图说明 Description of drawings

图1是本实用新型矿物质绝缘柔性防火电缆实施例1的结构示意图; Fig. 1 is a structural schematic diagram of embodiment 1 of the mineral insulated flexible fireproof cable of the present invention;

图2是本实用新型矿物质绝缘柔性防火电缆实施例2的结构示意图。 Fig. 2 is a structural schematic diagram of Embodiment 2 of the mineral insulated flexible fireproof cable of the present invention.

图中:1、缆芯单元;11、导线线芯;12、无机矿物带绕包层;13、分色层;2、陶瓷化硅橡胶层;3、无机矿物高阻燃护层;4、铝或铝合金护层;5、防火护套层;6、无机矿物绝缘填料。 In the figure: 1. Cable core unit; 11. Wire core; 12. Inorganic mineral tape wrapping layer; 13. Color separation layer; 2. Ceramic silicone rubber layer; 3. Inorganic mineral high flame-retardant sheath; 4. Aluminum or aluminum alloy sheath; 5. Fireproof sheath layer; 6. Inorganic mineral insulating filler.

具体实施方式 detailed description

下面结合附图和实施例,对本实用新型的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。 Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.

实施例1 Example 1

如图1所示,实施例1的矿物质绝缘柔性防火电缆,电缆内包含两根缆芯单元1,缆芯单元1由内至外依次包括导线线芯11、无机矿物带绕包层12和分色层13,电缆还包括由内而外依次包覆在缆芯单元外周的陶瓷化硅橡胶层2、无机矿物高阻燃护层3、铝或铝合金护层4以及防火护套层5,陶瓷化硅橡胶层2与缆芯单元1之间的间隙内填充设置有无机矿物绝缘填料6。 As shown in Figure 1, the mineral insulated flexible fireproof cable of Example 1 contains two cable core units 1 in the cable, and the cable core unit 1 sequentially includes a wire core 11, an inorganic mineral tape around the cladding 12 and The color separation layer 13, the cable also includes a ceramic silicon rubber layer 2, an inorganic mineral high flame-retardant sheath 3, an aluminum or aluminum alloy sheath 4, and a fireproof sheath 5 that are sequentially coated on the outer periphery of the cable core unit from the inside to the outside , the gap between the ceramized silicone rubber layer 2 and the cable core unit 1 is filled with an inorganic mineral insulating filler 6 .

无机矿物带绕包层12的材质为双面合成氟金云母带。也可以采用单面氟金云母带,与双面合成氟金云母带相比,双面的云母带机械强度大,有助于保证云母带在导线表面的均布。 The material of the inorganic mineral tape around the cladding 12 is double-sided synthetic fluorphlogopite mica tape. Single-sided fluorine phlogopite mica tape can also be used. Compared with double-sided synthetic fluorine phlogopite mica tape, double-sided mica tape has greater mechanical strength, which helps to ensure the uniform distribution of mica tape on the surface of the wire.

铝或铝合金护层4为纵包铝箔,纵包接缝处采用焊接固定连接。 The aluminum or aluminum alloy sheath 4 is longitudinally wrapped with aluminum foil, and the seams of the longitudinally wrapped joints are fixedly connected by welding.

导线线芯11为实心铜导线;分色层13的材质为聚烯烃;无机矿物高阻燃护层3为玻璃纤维带绕包层;无机矿物绝缘填料6的材质为氧化镁。 The wire core 11 is a solid copper wire; the material of the color separation layer 13 is polyolefin; the inorganic mineral high flame-retardant sheath 3 is a wrapping layer of glass fiber tape; the material of the inorganic mineral insulating filler 6 is magnesium oxide.

实施例2 Example 2

如图2所示,实施例2基于实施例1,实施例2的技术方案与实施例1的区别为:导线线芯11为绞合铜导体;分色层13的材质为挤包形成的陶瓷硅橡胶层;铝或铝合金护层4为铝合金材质的波纹管;无机矿物绝缘填料6的材质为无碱玻璃丝。 As shown in Figure 2, Embodiment 2 is based on Embodiment 1. The difference between the technical solution of Embodiment 2 and Embodiment 1 is: the wire core 11 is a stranded copper conductor; the material of the color separation layer 13 is ceramics formed by extrusion. Silicone rubber layer; the aluminum or aluminum alloy sheath 4 is a bellows made of aluminum alloy; the material of the inorganic mineral insulating filler 6 is alkali-free glass wire.

实施例2在实施例1的基础上,采用绞合铜导体,分色层采用陶瓷硅橡胶层,且护层为铝合金材质的波纹管,无机矿物绝缘填料的材质为无碱玻璃丝,实施例2的试样与实施例1的试样相比,柔性更佳。 Embodiment 2 On the basis of Embodiment 1, a stranded copper conductor is adopted, the color separation layer adopts a ceramic silicon rubber layer, and the sheath is a bellows made of aluminum alloy, and the material of the inorganic mineral insulating filler is alkali-free glass filaments. The sample of 2 is more flexible than the sample of Example 1.

电缆内的线芯单元可以为一根,也可以为2-5根,主要取决于电缆的具体使用需要。 The core unit in the cable can be one or 2-5, depending on the specific use of the cable.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only the preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.

Claims (8)

1.一种矿物质绝缘柔性防火电缆,其特征在于,所述电缆内包含至少一根缆芯单元,所述缆芯单元由内至外依次包括导线线芯、无机矿物带绕包层和分色层,所述电缆还包括由内而外依次包覆在缆芯单元外周的陶瓷化硅橡胶层、无机矿物高阻燃护层、铝或铝合金护层以及防火护套层,所述陶瓷化硅橡胶层与缆芯单元之间的间隙内填充设置有无机矿物绝缘填料。 1. A mineral insulated flexible fireproof cable, characterized in that the cable contains at least one cable core unit, and the cable core unit sequentially includes a wire core, an inorganic mineral tape around the cladding and a sub-layer from the inside to the outside. color layer, the cable also includes a ceramic silicon rubber layer, an inorganic mineral high flame-retardant sheath, an aluminum or aluminum alloy sheath, and a fireproof sheath layer that are sequentially coated on the outer periphery of the cable core unit from the inside to the outside. The gap between the silicone rubber layer and the cable core unit is filled with inorganic mineral insulating fillers. 2.根据权利要求1所述的矿物质绝缘柔性防火电缆,其特征在于,所述无机矿物带绕包层的材质为双面合成氟金云母带。 2. The mineral insulated flexible fireproof cable according to claim 1, characterized in that, the material of the inorganic mineral tape wrapping layer is double-sided synthetic fluorphlogopite mica tape. 3.根据权利要求1所述的矿物质绝缘柔性防火电缆,其特征在于,所述铝或铝合金护层为选自波纹铝管、纵包铝箔、绕包铝箔、波纹铝合金管、纵包铝合金箔、绕包铝合金箔中的一种。 3. The mineral insulated flexible fireproof cable according to claim 1, wherein the aluminum or aluminum alloy sheath is selected from corrugated aluminum tubes, longitudinally wrapped aluminum foils, wrapping aluminum foils, corrugated aluminum alloy tubes, longitudinally wrapped One of aluminum alloy foil and wrapped aluminum alloy foil. 4.根据权利要求1所述的矿物质绝缘柔性防火电缆,其特征在于,所述分色层的材质为聚烯烃或陶瓷硅橡胶。 4. The mineral insulated flexible fireproof cable according to claim 1, wherein the material of the color separation layer is polyolefin or ceramic silicone rubber. 5.根据权利要求1所述的矿物质绝缘柔性防火电缆,其特征在于,所述导线线芯为绞合铜导体。 5. The mineral insulated flexible fireproof cable according to claim 1, wherein the wire core is a stranded copper conductor. 6.根据权利要求1所述的矿物质绝缘柔性防火电缆,其特征在于,无机矿物高阻燃护层为玻璃纤维带绕包层。 6. The mineral insulated flexible fireproof cable according to claim 1, characterized in that the inorganic mineral high flame retardant sheath is a glass fiber tape wrapping. 7.根据权利要求1所述的矿物质绝缘柔性防火电缆,其特征在于,无机矿物绝缘填料的材质为氧化镁或无碱玻璃丝。 7. The mineral insulated flexible fireproof cable according to claim 1, characterized in that the inorganic mineral insulating filler is made of magnesium oxide or alkali-free glass filaments. 8.根据权利要求3所述的矿物质绝缘柔性防火电缆,其特征在于,所述铝或铝合金护层为铝合金材质的波纹管。 8. The mineral insulated flexible fireproof cable according to claim 3, wherein the aluminum or aluminum alloy sheath is a corrugated tube made of aluminum alloy.
CN201620090715.5U 2016-01-29 2016-01-29 Insulating flexible fireproof cable of mineral substance Expired - Lifetime CN205542120U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108329565A (en) * 2018-03-06 2018-07-27 江西太平洋电缆集团有限公司 Cable insulating materials, flexible mineral insulation fireproof cable
CN110415866A (en) * 2019-08-21 2019-11-05 江苏亨通电力电缆有限公司 A mica tape mineral insulated fireproof cable and its manufacturing process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108329565A (en) * 2018-03-06 2018-07-27 江西太平洋电缆集团有限公司 Cable insulating materials, flexible mineral insulation fireproof cable
CN110415866A (en) * 2019-08-21 2019-11-05 江苏亨通电力电缆有限公司 A mica tape mineral insulated fireproof cable and its manufacturing process

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