CN205532294U - Prevent punching a hole against current rivers change -over valve for coal mine - Google Patents
Prevent punching a hole against current rivers change -over valve for coal mine Download PDFInfo
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Abstract
一种煤矿用防逆流冲孔水流转换阀,包括杆状的阀体,所述阀体中设有用于供水流流通的中心通道,在所述阀体的中心通道中由尾部至头部依次设有冲孔机构、水流转换机构和防逆流机构,所述冲孔机构包括位于中心通道尾部的射流腔以及多个射流喷头,所述水流转换机构包括沿中心通道尾部至头部方向依次设置的阀杆、水流切换阀芯和阀座Ⅰ,所述防逆流机构由沿中心通道尾部至头部方向依次设置的阀座Ⅱ、防逆流阀芯和抵靠座构成。本实用新型所述的转换阀,在高水压条件下水流转换机构处于密闭状态,水流通过冲孔机构进行冲孔作业;在低水压条件下水流转换机构与防逆流机构均处于开启状态,可进行钻进,停止供水后防逆流机构密闭,防止煤水倒流进入阀体。
An anti-backflow punching water flow conversion valve for coal mines, comprising a rod-shaped valve body, in which a central channel for water supply flow is provided, and in the central channel of the valve body, the valves are sequentially arranged from the tail to the head There are a punching mechanism, a water flow conversion mechanism and an anti-backflow mechanism. The punching mechanism includes a jet cavity located at the tail of the central channel and a plurality of jet nozzles. The water flow conversion mechanism includes valves arranged in sequence along the direction from the tail of the central channel to the head. Rod, water flow switching spool and valve seat I. The anti-backflow mechanism is composed of valve seat II, anti-backflow spool and abutment seat arranged in sequence along the direction from the tail to the head of the central channel. In the conversion valve described in the utility model, the water flow conversion mechanism is in a closed state under high water pressure conditions, and the water flow passes through the punching mechanism for punching operations; under low water pressure conditions, both the water flow conversion mechanism and the anti-backflow mechanism are in an open state. Drilling is possible, and the anti-backflow mechanism is sealed after the water supply is stopped to prevent coal water from backflowing into the valve body.
Description
技术领域 technical field
本实用新型涉及矿用设备领域,具体为一种煤矿用防逆流冲孔水流转换阀。 The utility model relates to the field of mining equipment, in particular to an anti-backflow punching water flow conversion valve for coal mines.
背景技术 Background technique
随着煤层钻孔深度的增加,煤层之间的应力也逐渐增大,普通的小钻头钻进出的瓦斯抽放孔很容易被煤层之间的应力挤压回去,大大降低了瓦斯抽放的效率,水力钻孔技术自上世纪80年代被发现以后直到现在才逐渐被应用到煤层开采中去,但是由于水力钻孔作业方式在冲孔时需要将钻杆拔出,换成冲孔设备,才能实现水力冲孔,这些设备大多比较笨重,且附件较多,容易在冲孔过程中发生煤水逆流,更进一步造成煤层抽放孔堵塞、阀体卡滞,这样将直接导致钻杆钻进效率低下、工人劳动强度增大等多个方面的问题,这也是水力冲孔技术在井下不能得到推广的最主要原因。 As the depth of coal seam drilling increases, the stress between coal seams also gradually increases. The gas drainage holes drilled by ordinary small drill bits are easily squeezed back by the stress between coal seams, which greatly reduces the efficiency of gas drainage. , hydraulic drilling technology has been gradually applied to coal seam mining since it was discovered in the 1980s until now. To achieve hydraulic punching, most of these equipment are relatively heavy and have many accessories, which are prone to reverse flow of coal water during the punching process, which will further cause blockage of the coal seam drainage hole and blockage of the valve body, which will directly affect the drilling efficiency of the drill pipe. Many problems, such as lower labor intensity and increased labor intensity of workers, are also the most important reasons why hydraulic punching technology cannot be promoted underground.
实用新型内容 Utility model content
为了解决上述问题,本实用新型的目的是提出一种煤矿水利冲孔作业中用于防止煤水逆流的且集冲孔与钻进为一体的水流转换阀,该装置轻质方便、结构简单,实际应用效果好。 In order to solve the above problems, the purpose of this utility model is to propose a water flow switching valve which is used to prevent the backflow of coal water in the punching operation of coal mine water conservancy and integrates punching and drilling. The device is light, convenient and simple in structure. The practical application effect is good.
本实用新型为了解决上述问题所采取的技术方案为:一种煤矿用防逆流冲孔水流转换阀,包括杆状的阀体,所述阀体中设有用于供水流流通的中心通道,在所述阀体的中心通道中由尾部至头部依次设有冲孔机构、水流转换机构和防逆流机构; The technical solution adopted by the utility model in order to solve the above problems is: an anti-backflow punching water flow conversion valve for coal mines, which includes a rod-shaped valve body, and the valve body is provided with a central channel for water supply flow. The central channel of the valve body is provided with a punching mechanism, a water flow conversion mechanism and an anti-backflow mechanism in sequence from the tail to the head;
所述冲孔机构包括位于中心通道尾部的射流腔以及多个射流喷头,多个射流喷头的喷射端沿冲孔方向倾斜贯穿阀体侧壁置入射流腔内; The punching mechanism includes a jet cavity located at the tail of the central channel and a plurality of jet nozzles, the injection ends of the plurality of jet nozzles are inserted into the jet cavity through the side wall of the valve body obliquely along the punching direction;
所述水流转换机构包括沿中心通道尾部至头部方向依次设置的阀杆、水流切换阀芯和阀座Ⅰ,阀杆的一端穿设在阀芯中,阀杆的另一端穿过支撑座与承压板连接,且阀杆位于承压板与支撑座之间的杆体上设置有弹性件Ⅰ,所述阀座Ⅰ固设在中心通道内,水流切换阀芯设置在支撑座与阀座Ⅰ之间; The water flow conversion mechanism includes a valve stem, a water flow switching valve core and a valve seat I arranged in sequence along the direction from the tail to the head of the central channel. One end of the valve stem is installed in the valve core, and the other end of the valve stem passes through the support seat and the valve seat I. The pressure-bearing plate is connected, and the valve stem is located between the pressure-bearing plate and the support seat. An elastic member I is installed on the rod body. between;
所述防逆流机构由沿中心通道尾部至头部方向依次设置的阀座Ⅱ、防逆流阀芯和抵靠座构成,所述阀座Ⅱ固设在中心通道内,防逆流阀芯一端通过弹性件Ⅱ抵靠在抵靠座上,防逆流阀芯的另一端在弹性件Ⅱ的作用下抵靠在阀座Ⅱ上。 The anti-backflow mechanism is composed of a valve seat II, an anti-backflow spool and an abutment seat arranged in sequence from the tail to the head of the central channel. The valve seat II is fixed in the central channel, and one end of the anti-backflow spool is elastically Part II leans against the seat, and the other end of the anti-backflow valve core leans against the valve seat II under the action of the elastic part II.
优选的,所述弹性件Ⅰ的弹性系数大于弹性件Ⅱ的弹性系数。 Preferably, the elastic coefficient of the elastic member I is greater than the elastic coefficient of the elastic member II.
优选的,所述阀体的两个端部分别设置有用于与煤矿用钻头和钻机连接的公接头和母接头。 Preferably, the two ends of the valve body are respectively provided with a male joint and a female joint for connecting with a coal mine drill bit and a drilling machine.
优选的,所述阀体壁上对称贯穿设置有两个射流喷头。 Preferably, two jet nozzles are arranged symmetrically through the wall of the valve body.
优选的,所述支撑座和抵靠座上均分别设有用于流通水流的环形通孔。 Preferably, the supporting seat and the abutting seat are respectively provided with annular through holes for water flow.
与现有技术相比,本实用新型具有以下有益效果: Compared with the prior art, the utility model has the following beneficial effects:
第一,本实用新型所述的一种煤矿用防逆流冲孔水流转换阀,冲孔机构在高水压的情况下,水压可通过承压板将水流切换阀芯紧密抵靠在阀座Ⅰ上,阻断水流继续通过水流转换机构,此时高压的水流可通过射流喷头涌出以对煤层进行冲孔,结构简单实用。 First, in the anti-backflow punching water flow conversion valve for coal mine described in the utility model, when the punching mechanism is under high water pressure, the water pressure can press the water flow switching valve core against the valve seat tightly through the pressure plate On Ⅰ, the water flow is blocked and continues to pass through the water flow conversion mechanism. At this time, the high-pressure water flow can rush out through the jet nozzle to punch holes in the coal seam. The structure is simple and practical.
第二,本实用新型所述的一种煤矿用防逆流冲孔水流转换阀,在钻进过程中使用低压水流,低压水流经过防逆流机构时水压冲击防逆流阀芯将其开启,水流通过防逆流阀芯对煤层进行钻进,一旦停止供水,水压减小的情况下防逆流阀芯在弹性作用下回复初始位置抵靠在阀座Ⅱ上形成密封,有效防止钻头内的煤水倒流回阀体内部。 Second, the anti-backflow punching water flow conversion valve for coal mines described in the utility model uses low-pressure water flow during the drilling process. The anti-backflow spool drills into the coal seam. Once the water supply is stopped and the water pressure decreases, the anti-backflow spool returns to its original position under the action of elasticity and abuts against the valve seat II to form a seal, effectively preventing the backflow of coal water in the drill bit. Back inside the valve body.
附图说明 Description of drawings
图1为本实用新型一种煤矿用防逆流冲孔水流转换阀的结构示意图; Fig. 1 is the structure schematic diagram of a kind of anti-backflow punching water flow conversion valve for coal mine of the present utility model;
图中标记:1、阀体,2、射流腔,3、射流喷头,4、阀杆,5、水流切换阀芯,6、阀座Ⅰ,7、支撑座,8、承压板,9、弹性件Ⅰ,10、阀座Ⅱ,11、防逆流阀芯,12、抵靠座,13、弹性件Ⅱ。 Marks in the figure: 1. valve body, 2. jet cavity, 3. jet nozzle, 4. valve stem, 5. water flow switching valve core, 6. valve seat Ⅰ, 7. support seat, 8. pressure plate, 9. Elastic part I, 10, valve seat II, 11, anti-backflow valve core, 12, abutting seat, 13, elastic part II.
具体实施方式 detailed description
下面结合附图和具体实施例对本实用新型作详细说明,本实施例以本实用新型技术方案为前提,给出了详细的实施方式和具体的操作过程。 The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment provides detailed implementation methods and specific operating procedures on the premise of the technical solution of the utility model.
如图1所示,本实用新型为一种煤矿用防逆流冲孔水流转换阀,包括杆状的阀体1,所述阀体1中设有用于供水流流通的中心通道,在所述阀体1的中心通道中由尾部至头部依次设有冲孔机构、水流转换机构和防逆流机构; As shown in Figure 1, the utility model is an anti-backflow punching water flow conversion valve for coal mines, which includes a rod-shaped valve body 1, which is provided with a central channel for water supply flow, and the valve The central channel of the body 1 is provided with a punching mechanism, a water flow conversion mechanism and an anti-backflow mechanism in sequence from the tail to the head;
所述冲孔机构包括位于中心通道尾部的射流腔2以及多个射流喷头3,多个射流喷头3的喷射端沿冲孔方向倾斜贯穿阀体1侧壁置入射流腔2内; The punching mechanism includes a jet cavity 2 located at the tail of the central channel and a plurality of jet nozzles 3, and the injection ends of the plurality of jet nozzles 3 are inserted into the jet cavity 2 through the side wall of the valve body 1 obliquely along the punching direction;
所述水流转换机构包括沿中心通道尾部至头部方向依次设置的阀杆4、水流切换阀芯5和阀座Ⅰ6,阀杆4的一端穿设在阀芯5中,阀杆4的另一端穿过支撑座7与承压板8连接,且阀杆4位于承压板8与支撑座7之间的杆体上设置有弹性件Ⅰ9,所述阀座Ⅰ6固设在中心通道内,水流切换阀芯5设置在支撑座7与阀座Ⅰ6之间; The water flow conversion mechanism includes a valve stem 4, a water flow switching valve core 5 and a valve seat I6 arranged sequentially along the direction from the tail to the head of the central channel. One end of the valve stem 4 is inserted in the valve core 5, and the other end It passes through the support seat 7 and connects with the pressure bearing plate 8, and the valve stem 4 is located on the rod body between the pressure bearing plate 8 and the support base 7. An elastic member I9 is arranged on the rod body. The valve seat I6 is fixed in the central channel, and the water flow is switched. The valve core 5 is arranged between the support seat 7 and the valve seat I6;
所述防逆流机构由沿中心通道尾部至头部方向依次设置的阀座Ⅱ10、防逆流阀芯11和抵靠座12构成,所述阀座Ⅱ10固设在中心通道内,防逆流阀芯11一端通过弹性件Ⅱ13抵靠在抵靠座12上,防逆流阀芯11的另一端在弹性件Ⅱ13的作用下抵靠在阀座Ⅱ10上。 The anti-backflow mechanism is composed of valve seat II10, anti-backflow valve core 11 and abutment seat 12 arranged in sequence along the direction from the tail of the central passage to the head, the valve seat II10 is fixed in the central passage, and the anti-backflow valve core 11 One end abuts against the abutting seat 12 through the elastic member II13, and the other end of the anti-backflow valve core 11 abuts against the valve seat II10 under the action of the elastic member II13.
以上为本实用新型的基本实施方式,可在以上基础上作进一步的改进、优化或限定。 The above are the basic implementation modes of the present utility model, and further improvements, optimizations or limitations can be made on the basis of the above.
进一步的,所述弹性件Ⅰ9的弹性系数大于弹性件Ⅱ13的弹性系数。 Further, the elastic constant of the elastic member I9 is greater than the elastic constant of the elastic member II13.
进一步的,所述阀体1的两个端部分别设置有用于与煤矿用钻头和钻机连接的公接头和母接头。 Further, the two ends of the valve body 1 are respectively provided with a male joint and a female joint for connecting with a coal mine drill bit and a drilling machine.
进一步的,所述阀体1壁上对称贯穿设置有两个射流喷头3。 Further, two jet nozzles 3 are arranged symmetrically through the wall of the valve body 1 .
进一步的,所述支撑座7和抵靠座12上均分别设有用于流通水流的环形通孔。 Further, the supporting seat 7 and the abutting seat 12 are respectively provided with annular through holes for water flow.
本实用新型所述的水流转换阀,其实际应用过程如下: The actual application process of the water flow switching valve described in the utility model is as follows:
在正常打钻过程中,所使用的水的流速较低、压力较小,水流先通过射流腔2进入阀体1中,此时由于水流的压力较小、流速较低,水流作用到承压板8上的压力小于弹性件Ⅰ9的弹力,不足以使弹性件Ⅰ9收缩变形,此时位于阀杆4一端的水流切换阀芯5与阀座Ⅰ6之间未能形成密封状态,水流可通过水流转换机构进入防逆流机构,此时防逆流机构中的防逆流阀芯11与阀座Ⅱ10处于密封状态,在持续供水的情况下,水流携带的水压对防逆流阀芯11的作用力越来越大,当水压的作用力大于弹性件Ⅱ13的弹性收缩极限时,弹性件Ⅱ13收缩将防逆流阀芯11与阀座Ⅱ10分离,水流通过防逆流机构涌出钻头以在煤层进行钻进; In the normal drilling process, the flow rate and pressure of the water used are low, and the water flow first enters the valve body 1 through the jet chamber 2. At this time, due to the low pressure and low flow rate of the water flow, the water flow acts on the pressure The pressure on the plate 8 is less than the elastic force of the elastic part I9, which is not enough to make the elastic part I9 shrink and deform. At this time, the water flow switching valve core 5 at one end of the valve stem 4 and the valve seat I6 cannot form a sealed state, and the water flow can pass through the water flow. The conversion mechanism enters the anti-backflow mechanism. At this time, the anti-backflow spool 11 and the valve seat II 10 in the anti-backflow mechanism are in a sealed state. In the case of continuous water supply, the water pressure carried by the water flow exerts more and more force on the anti-backflow spool 11. When the force of the water pressure is greater than the elastic contraction limit of the elastic member II13, the elastic member II13 shrinks to separate the anti-backflow valve core 11 from the valve seat II10, and the water flows out of the drill bit through the anti-backflow mechanism to drill in the coal seam;
在冲孔造穴过程中,所使用的水的流速较高、压力较大,水流先通过射流腔2进入阀体1中,此时由于水流的压力较大、流速较高,水流作用到承压板8上的压力大于弹性件Ⅰ9的弹力,弹性件Ⅰ9在水压的作用下收缩变形,阀杆4带动水流切换阀芯5进行轴向的位移,将水流切换阀芯5抵靠在阀座Ⅰ6上,此时水流转换机构形成密封状态,位于射流腔2中的高压水流将通过射流喷头3涌出,涌出的高压水流将对煤层进行冲孔造穴。 In the process of punching holes, the flow rate of the water used is relatively high and the pressure is relatively high. The water flow first enters the valve body 1 through the jet cavity 2. The pressure on the pressure plate 8 is greater than the elastic force of the elastic part Ⅰ9, and the elastic part Ⅰ9 shrinks and deforms under the action of water pressure. The valve stem 4 drives the water flow switching spool 5 to move axially, and the water flow switching spool 5 leans against the valve. On the seat I6, the water flow conversion mechanism forms a sealed state at this time, and the high-pressure water flow in the jet chamber 2 will flow out through the jet nozzle 3, and the high-pressure water flow will punch holes in the coal seam.
本实用新型所述的水流转换阀在煤层的打钻与冲孔过程中均可使用,在使用中只需改变水流的压力便轻松实现水流转换阀打钻与冲孔功能间的切换,避免与解决了常规设备中打钻与冲孔转换更换零配件所造成的繁琐以及工人劳动强度大、效率低下等问题,且防逆流机构能有效解决打钻与冲孔过程中煤水倒流进入阀体内、堵塞阀芯的问题,该水流转换阀的实际应用效果好、效率高且功能全。 The water flow conversion valve described in the utility model can be used in the drilling and punching process of the coal seam. In use, it is only necessary to change the pressure of the water flow to easily realize the switching between the drilling and punching functions of the water flow conversion valve, avoiding the It solves the cumbersome problems caused by the replacement of spare parts for drilling and punching in conventional equipment, as well as the high labor intensity and low efficiency of workers, and the anti-backflow mechanism can effectively solve the problem of coal water backflowing into the valve body during drilling and punching. The problem of clogging the spool, the practical application effect of the water flow switching valve is good, the efficiency is high and the functions are complete.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例描述如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述所述技术内容作出的些许更动或修饰均为等同变化的等效实施例,但凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the utility model, and are not intended to limit the utility model in any form. Although the utility model has been described above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession, without departing from the scope of the technical solution of the present utility model, may make use of the above-mentioned technical content to make some changes or modifications that are equivalent embodiments of equivalent changes, but all without departing from the scope of the present utility model The content of the technical solution, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109611068A (en) * | 2018-12-19 | 2019-04-12 | 河南理工大学 | A single-channel hydraulic jet punching pup joint and method |
| CN109779527A (en) * | 2019-02-19 | 2019-05-21 | 江苏汉威重工科技有限公司 | A kind of broken coal device |
-
2016
- 2016-01-29 CN CN201620089958.7U patent/CN205532294U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109611068A (en) * | 2018-12-19 | 2019-04-12 | 河南理工大学 | A single-channel hydraulic jet punching pup joint and method |
| CN109779527A (en) * | 2019-02-19 | 2019-05-21 | 江苏汉威重工科技有限公司 | A kind of broken coal device |
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Address after: 467000 South North Ring Road, Pingdingshan City, Henan Province (West of Xinhua Industrial Park) Patentee after: Tiefulai Equipment Manufacturing Group Co.,Ltd. Address before: 467000 South North Ring Road, Pingdingshan City, Henan Province (West of Xinhua Industrial Park) Patentee before: HENAN TIEFULAI EQUIPMENT MANUFACTURING Co.,Ltd. |
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Granted publication date: 20160831 |