CN205530650U - Sewage lift system - Google Patents
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- CN205530650U CN205530650U CN201620283955.7U CN201620283955U CN205530650U CN 205530650 U CN205530650 U CN 205530650U CN 201620283955 U CN201620283955 U CN 201620283955U CN 205530650 U CN205530650 U CN 205530650U
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Abstract
本实用新型揭示了一种污水提升系统,污水容器内连通有污水泵管,所述污水泵管连接有污水泵,所述的污水容器上方设有容器盖,所述容器盖下表面设有向下延伸的中空柱状结构,所述容器盖上设有与中空柱状结构内部连通的软管,所述软管末端设有气压传感器,所述传感器输出液位信号至控制器,所述控制器输出控制信号至污水泵。本实用新型的优点在于多传感器(气压、光电及浮球)组合使用,确保排水系统稳定运行;多种控制模式保证排水状况安全、可靠、及时;此外还具备远程报警提示且无臭味,噪音小,保护环境。
The utility model discloses a sewage lifting system. The sewage container is connected with a sewage pump pipe, and the sewage pump pipe is connected with a sewage pump. The top of the sewage container is provided with a container cover. A hollow columnar structure extending downward, the container cover is provided with a hose communicating with the hollow columnar structure, the end of the hose is provided with an air pressure sensor, and the sensor outputs a liquid level signal to the controller, and the controller outputs Control signal to the sewage pump. The utility model has the advantage that multiple sensors (air pressure, photoelectricity and floating ball) are used in combination to ensure the stable operation of the drainage system; multiple control modes ensure safe, reliable and timely drainage conditions; in addition, it also has remote alarm prompts and no odor and noise Small, protect the environment.
Description
技术领域technical field
本实用新型涉及污水处理领域,尤其涉及污水提升系统。The utility model relates to the field of sewage treatment, in particular to a sewage lifting system.
背景技术Background technique
随着社会的繁荣发展,各种地下建筑物的建设也日益增多,然而与之相配套的污水提升设施却显得相对滞后,目前普遍采用地下开挖污水池的传统做法,异味外溢、蚊蝇细菌滋生等问题是不可避免的,与国家倡导建设环保型社会极不相称。With the prosperity and development of society, the construction of various underground buildings is also increasing day by day. However, the supporting sewage lifting facilities are relatively lagging behind. At present, the traditional method of excavating sewage pools underground is generally used, and the odor overflows, mosquitoes and bacteria Problems such as breeding are inevitable, and are extremely disproportionate to the country's advocacy of building an environmentally friendly society.
目前,一体化污水提升装置由污水泵、集水箱、管道、阀门、液位计和电气控制装置组成。它是通过集水箱收集低于下水道液位的或远离市政排污管网的污水管和卫生设施排放的废污水,并将其提升送至城市排污系统中。箱体上有多种接口选择,垂直接口、水平接口,连接水泵、污水进水管、通风管及并联集水箱。这些污水提升装置的水位传感器需要置于污水中,会大大影响其使用寿命,易出现系统故障。At present, the integrated sewage lifting device is composed of sewage pump, water collection tank, pipeline, valve, liquid level gauge and electrical control device. It collects the waste water discharged from sewage pipes and sanitary facilities that are below the sewer liquid level or far away from the municipal sewage pipe network through the water collection tank, and lifts it to the urban sewage system. There are a variety of interface options on the box body, vertical interface, horizontal interface, connected to the water pump, sewage inlet pipe, ventilation pipe and parallel water collection tank. The water level sensors of these sewage lifting devices need to be placed in the sewage, which will greatly affect their service life and are prone to system failures.
实用新型内容Utility model content
本实用新型所要解决的技术问题是实现一种使用寿命长,安全、可靠、稳定的污水提升装置。The technical problem to be solved by the utility model is to realize a long service life, safe, reliable and stable sewage lifting device.
为了实现上述目的,本实用新型采用的技术方案为:污水提升系统,污水容器内连通有污水泵管,所述污水泵管连接有污水泵,所述的污水容器上方设有容器盖,所述容器盖下表面设有向下延伸的中空柱状结构,所述容器盖上设有与中空柱状结构内部连通的软管,所述软管末端设有气压传感器,所述传感器输出液位信号至控制器,所述控制器输出控制信号至污水泵。In order to achieve the above purpose, the technical solution adopted by the utility model is: a sewage lifting system, a sewage pump pipe is connected to the sewage container, the sewage pump pipe is connected to a sewage pump, and a container cover is arranged above the sewage container. The lower surface of the container cover is provided with a hollow columnar structure extending downward. The container cover is provided with a hose communicating with the hollow columnar structure. The end of the hose is provided with an air pressure sensor, and the sensor outputs a liquid level signal to the control panel. device, and the controller outputs a control signal to the sewage pump.
所述的污水容器内设有光电水位传感器和浮球液位传感器,所述光电水位传感器和浮球液位传感器输出感应信号至控制器。The sewage container is provided with a photoelectric water level sensor and a float level sensor, and the photoelectric water level sensor and the float level sensor output sensing signals to the controller.
所述控制器位于箱体内,所述箱体上设有显示和控制面板、蜂鸣器,所述控制输出报警信号至蜂鸣器、显示和控制面板。The controller is located in the box, and the box is provided with a display and control panel, and a buzzer, and the control outputs an alarm signal to the buzzer, display and control panel.
所述的控制器连接有通信单元,所述通信单元向终端服务器或移动终端发出水位信号。The controller is connected with a communication unit, and the communication unit sends a water level signal to the terminal server or the mobile terminal.
所述污水容器内设有搅拌机构,所述污水容器底部设定高度的内壁两侧设有滑道,所述滑道之间设有推杆,所述推杆由液压缸或气缸驱动沿滑道运动,所述液压缸或气缸与推杆之间设有压力传感器,所述压力传感器输出感应信号至控制器,所述控制器输出控制信号至搅拌机构。The sewage container is provided with a stirring mechanism, slides are provided on both sides of the inner wall of the bottom of the sewage container at a set height, and push rods are arranged between the slides, and the push rods are driven by hydraulic cylinders or cylinders to slide along the There is a pressure sensor between the hydraulic cylinder or cylinder and the push rod, the pressure sensor outputs an induction signal to the controller, and the controller outputs a control signal to the stirring mechanism.
所述容器盖与污水容器之间设有接触开关,所述接触开关输出控制信号至控制器。A contact switch is provided between the container cover and the sewage container, and the contact switch outputs a control signal to the controller.
本实用新型的优点在于多传感器(气压、光电及浮球)组合使用,确保排水系统稳定运行;多种控制模式保证排水状况安全、可靠、及时;此外还具备远程报警提示且无臭味,噪音小,保护环境。The utility model has the advantage that multiple sensors (air pressure, photoelectricity and floating ball) are used in combination to ensure the stable operation of the drainage system; multiple control modes ensure safe, reliable and timely drainage conditions; in addition, it also has remote alarm prompts and no odor and noise Small, protect the environment.
附图说明Description of drawings
下面对本实用新型说明书中每幅附图表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in each piece of drawings in the specification sheet of the utility model and the marks in the figure:
图1为电控箱箱体盖打开后的结构示意图;Figure 1 is a schematic diagram of the structure of the electric control box after the box cover is opened;
图2为电控箱箱体盖关闭后的结构示意图;Figure 2 is a schematic diagram of the structure of the electric control box after the box cover is closed;
上述图中的标记均为:1.箱体,2.电路板,3.变压器,4.电流互感器,5.模式按键,6.单片机,7.保险丝,8.继电器,9.气压传感器,10.蜂鸣器,11.软管,12.接线端子,13.接线孔,14.软排线,15.可充电电池,16.箱体盖,17.显示和控制面板,18.显示屏,19.向上按键,20.向下按键,21.取消按键,22.确定按键,23.准备运行按键,24.报警按键,25.液位水平。The marks in the above figures are: 1. Box, 2. Circuit board, 3. Transformer, 4. Current transformer, 5. Mode button, 6. Single-chip microcomputer, 7. Fuse, 8. Relay, 9. Air pressure sensor, 10. Buzzer, 11. Hose, 12. Terminal block, 13. Wiring hole, 14. Flexible cable, 15. Rechargeable battery, 16. Box cover, 17. Display and control panel, 18. Display , 19. Up button, 20. Down button, 21. Cancel button, 22. OK button, 23. Ready to run button, 24. Alarm button, 25. Liquid level.
具体实施方式detailed description
污水提升系统设有用于存储污水的污水容器,污水容器内连通有污水泵管和污水进管,污水泵管连接有污水泵,通过污水管道和污水泵可以定时将污水容器内的污水排出。The sewage lifting system is provided with a sewage container for storing sewage. The sewage container is connected with a sewage pump pipe and a sewage inlet pipe. The sewage pump pipe is connected with a sewage pump. The sewage in the sewage container can be discharged regularly through the sewage pipe and the sewage pump.
本申请利用传感器直接控制污水泵工作,避免污水外溢,同时为了确保检测的准确性,水位传感器设有三个,分别为气压传感器9、光电水位传感器和浮球液位传感器,由于气压传感器9不与污水接触,其稳定性更高,使用寿命更久。This application utilizes the sensor to directly control the work of the sewage pump to avoid the overflow of sewage. At the same time, in order to ensure the accuracy of detection, there are three water level sensors, which are air pressure sensor 9, photoelectric water level sensor and float level sensor. In contact with sewage, its stability is higher and its service life is longer.
容器盖上设有与中空柱状结构内部连通的软管11,软管11末端设有气压传感器9,气压传感器9输出液位信号至控制器,若污水水位超过中空柱状结构,则软管11内气压会增加,通过气压传感器9会接收到压力增大的信号,通过控制器分析压力,则能够准确的获得水位状况。The container cover is provided with a hose 11 communicating with the hollow columnar structure, and the end of the hose 11 is provided with an air pressure sensor 9, which outputs a liquid level signal to the controller. If the sewage water level exceeds the hollow columnar structure, the hose 11 will The air pressure will increase, and the pressure increase signal will be received by the air pressure sensor 9, and the water level condition can be accurately obtained by analyzing the pressure through the controller.
此外,在污水容器内还安装有光电水位传感器和浮球液位传感器,光电水位传感器和浮球液位传感器输出感应信号至控制器,同时控制器输出控制信号至污水泵,实现以自动方式控制污水泵调节污水水位的目的。In addition, a photoelectric water level sensor and a float level sensor are installed in the sewage container. The photoelectric water level sensor and the float level sensor output sensing signals to the controller, and the controller outputs control signals to the sewage pump to realize automatic control. The purpose of the sewage pump to adjust the sewage water level.
污水容器之外的部件均固化在箱体1内,如图1、2所示,箱体1上设有显示和控制面板17、蜂鸣器10,所述控制输出报警信号至蜂鸣器10、显示和控制面板17。控制器连接有通信单元,通信单元向终端服务器或移动终端发出水位信号。移动终端可以是手机或专用的PDA。The components outside the sewage container are all solidified in the casing 1, as shown in Figures 1 and 2, the casing 1 is provided with a display and control panel 17, a buzzer 10, and the control outputs an alarm signal to the buzzer 10 , Display and control panel 17. The controller is connected with a communication unit, and the communication unit sends a water level signal to the terminal server or the mobile terminal. The mobile terminal can be a mobile phone or a dedicated PDA.
箱体1内安装有2块集成电路板2(控制器),每块电路板2上焊接上所需的电子元件形成联通的回路,2块电路板2间有软排线14相连,蜂鸣器10安装在箱体1上报警时响起。污水提升泵控制箱采用220V单相供电,带9V可充电电池15用于断电时报警,并有3路模拟量输入,1路气压开关检测,1路电流检测,另1路电压检测;12路数字量输入,1个保险丝7检测,3路开关量输入,浮球开关的3个通段检测,7个按键输入,1个光电开关输入;2个数字量输出,用于控制继电器8,其中1个继电器8用于中转来控制大电流继电器8,1个继电器8预留干触点报警输出。接线端子12通过接线孔13与外部相连,传递数据信号。排污水通过逆止阀单一方向流动,避免排水逆流。污水泵控制箱采用多种监测模式(连续压力传感器、光电传感器及浮球液位传感器),预防单一工作模式下系统监测误差或传感器故障造成的系统故障。Two integrated circuit boards 2 (controllers) are installed in the box body 1, and the required electronic components are welded on each circuit board 2 to form a connected circuit. The two circuit boards are connected by a flexible cable 14, and the buzzer When the device 10 is installed on the casing 1 and the alarm sounds. Sewage lift pump control box adopts 220V single-phase power supply, with 9V rechargeable battery 15 for alarm when power is off, and has 3 analog inputs, 1 pressure switch detection, 1 current detection, and 1 voltage detection; 12 1 digital input, 1 fuse 7 detection, 3 digital inputs, 3 pass detection of float switch, 7 key inputs, 1 photoelectric switch input; 2 digital outputs, used to control relay 8, One of the relays 8 is used for transfer to control the high-current relay 8, and one relay 8 is reserved for dry contact alarm output. The connection terminal 12 is connected to the outside through the connection hole 13 to transmit data signals. The sewage flows in one direction through the check valve to avoid the reverse flow of the drainage. The sewage pump control box adopts multiple monitoring modes (continuous pressure sensor, photoelectric sensor and float level sensor) to prevent system failures caused by system monitoring errors or sensor failures in a single working mode.
如图所示,单片机6、变压器3、电流互感器4、电压互感器、保险丝7、继电器8、气压传感器9、蜂鸣器10、接线端子12等电子器件通过电路板2上的导线相互连接,形成相连的回路,2块电路板2直接通过软排线14连接,接线端子12通过接线孔13与外部相连,9V可充电电池15用于断电时报警,气压传感器9通过软管11与外部相连。As shown in the figure, the single chip microcomputer 6, transformer 3, current transformer 4, voltage transformer, fuse 7, relay 8, air pressure sensor 9, buzzer 10, terminal 12 and other electronic devices are connected to each other through the wires on the circuit board 2 , to form a connected circuit, the two circuit boards 2 are directly connected through the flexible cable 14, the terminal 12 is connected to the outside through the wiring hole 13, the 9V rechargeable battery 15 is used for alarming when the power is off, and the air pressure sensor 9 is connected to the outside through the hose 11 connected externally.
如图2所示,上电后显示屏18变亮,可通过向上按键19、向下按键20滚动菜单,取消按键21和确定按键22来确认是否进入下一步,当报警响起后可通过消声按键来消除报警声,模式更改按键可用来更改模式。As shown in Figure 2, the display screen 18 becomes bright after power-on, and the menu can be scrolled through the up button 19 and down button 20, the cancel button 21 and the confirm button 22 to confirm whether to enter the next step. Press the key to silence the alarm, and the mode change key can be used to change the mode.
此外,容器盖与污水容器之间设有接触开关,用于判定容器盖是否开启,确保气压传感器9信号的准确和稳定,接触开关输出控制信号至控制器。若接触开关断开,则关闭气压传感器9信号采集。In addition, a contact switch is provided between the container cover and the sewage container to determine whether the container cover is open, to ensure the accuracy and stability of the signal of the air pressure sensor 9, and the contact switch outputs a control signal to the controller. If the contact switch is disconnected, the signal acquisition of the air pressure sensor 9 is closed.
为了避免污水池内沉积影响污水泵的工作效率,同时避免日积月累,沉积越来越多,影响污水容器的容量,污水容器内设有搅拌机构,污水容器底部设定高度(根据需要设定)的内壁两侧设有滑道,两侧滑道高度相同,滑道之间设有推杆,推杆由液压缸或气缸驱动沿滑道运动,液压缸或气缸与推杆之间设有压力传感器,由压力传感器感应该高度是否有沉积,压力传感器输出感应信号至控制器,控制器输出控制信号至搅拌机构,若出现沉积则由搅拌机构扰动。In order to prevent the sediment in the sewage tank from affecting the working efficiency of the sewage pump, and to avoid the accumulation of more and more sediment over time, which will affect the capacity of the sewage container, the sewage container is equipped with a stirring mechanism, and the inner wall of the bottom of the sewage container is set at a height (set according to needs) There are slides on both sides, the height of the slides on both sides is the same, there is a push rod between the slides, the push rod is driven by a hydraulic cylinder or air cylinder to move along the slide, and a pressure sensor is installed between the hydraulic cylinder or air cylinder and the push rod. The pressure sensor senses whether there is deposition at the height, the pressure sensor outputs a sensing signal to the controller, and the controller outputs a control signal to the stirring mechanism, and if there is deposition, it will be disturbed by the stirring mechanism.
基于上述污水提升系统的控制方法如下:The control method based on the above sewage lifting system is as follows:
步骤1、系统上电启动;Step 1. Power on the system to start;
步骤2、气压传感器9、光电水位传感器和浮球液位传感器实时采用水位信号;每次采集后,可以实时显示在显示屏18上,并定时将信号经通信单元发送至终端;Step 2, the air pressure sensor 9, the photoelectric water level sensor and the float level sensor adopt the water level signal in real time; after each collection, it can be displayed on the display screen 18 in real time, and the signal is sent to the terminal through the communication unit at regular intervals;
步骤3、若传感器中的一个或两个采集到水位异常信号,则启动污水泵同时发出传感器异常报警信号,提醒用户存在传感器异常,当采集到水位异常信号的传感器采集到水位降至预设安全水位后关闭污水泵;若所有传感器均采集到水位异常信号,则启动污水泵,当传感器再次采集到水位降至预设安全水位后关闭污水泵。Step 3. If one or both of the sensors collect abnormal water level signals, start the sewage pump and send out abnormal sensor alarm signals at the same time to remind the user that there is an abnormal sensor. After the water level, turn off the sewage pump; if all sensors collect abnormal water level signals, start the sewage pump, and turn off the sewage pump when the sensor collects the water level again and drops to the preset safe water level.
在步骤3中,若采集到水位异常信号后,系统启动一次液压缸或气缸,来回推拉一次推杆,若压力传感器的值大于预设阈值,则启动搅拌机构预设时间,并在完成搅拌后启动污水泵,若压力传感器的值不大于预设阈值,则直接启动污水泵,从而确保每次排污时,污水容器内沉积都在合理范围内。In step 3, if the abnormal water level signal is collected, the system starts the hydraulic cylinder or cylinder once, and pushes and pulls the push rod back and forth once. If the value of the pressure sensor is greater than the preset threshold, the stirring mechanism is started for the preset time, and after the stirring is completed Start the sewage pump, if the value of the pressure sensor is not greater than the preset threshold, then start the sewage pump directly, so as to ensure that the deposition in the sewage container is within a reasonable range every time the sewage is discharged.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.
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| CN201620283955.7U CN205530650U (en) | 2016-04-07 | 2016-04-07 | Sewage lift system |
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| CN201620283955.7U CN205530650U (en) | 2016-04-07 | 2016-04-07 | Sewage lift system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821955A (en) * | 2016-04-07 | 2016-08-03 | 中安智创环保科技(安徽)有限公司 | Sewage lifting system and control method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821955A (en) * | 2016-04-07 | 2016-08-03 | 中安智创环保科技(安徽)有限公司 | Sewage lifting system and control method thereof |
| CN105821955B (en) * | 2016-04-07 | 2018-07-06 | 中安智创环保科技有限公司 | Sewage lifting system and its control method |
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| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 246500 the intersection of Xiaohe road and Zhenxing Avenue in Susong Economic Development Zone, Anqing, Anhui Patentee after: ZHONG'AN ZHICHUANG ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Address before: 241009 Anhui province Wuhu City Fengming Lake Economic and Technological Development Zone No. 50 North Road Patentee before: ZAZC ENVIRONMENTAL TECHNOLOGY (ANHUI) CO.,LTD. |
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| CX01 | Expiry of patent term |
Granted publication date: 20160831 |