CN205529139U - Full -automatic long brilliant robot of intelligence external member - Google Patents
Full -automatic long brilliant robot of intelligence external member Download PDFInfo
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- CN205529139U CN205529139U CN201620102988.7U CN201620102988U CN205529139U CN 205529139 U CN205529139 U CN 205529139U CN 201620102988 U CN201620102988 U CN 201620102988U CN 205529139 U CN205529139 U CN 205529139U
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- brilliant
- external member
- signal
- peephole
- data processing
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Abstract
The utility model provides a full -automatic long brilliant robot of intelligence external member, its characterized in that contains: the image equipment of catching, it is used for setting up on the peephole of a long brilliant machine for capture the inside image of the brilliant machine of this length, and produce an image signal, and a data processing control ware, it catches equipment electric connection with this image for receiving the image signal that this image equipment of catching transmits, and according to the interpretation result of this image signal, producing crystal pulling pole control signal, the hoist mechanism electric connection of this data processing control ware and this long brilliant machine controls this hoist mechanism through this crystal pulling pole control signal, controls the brilliant quick -witted crystal pulling pole of this length according to this crystal pulling pole control signal from this. The utility model discloses a full -automatic long brilliant robot of intelligence external member can be applied to in the brilliant machine of length of each pattern of the whole world.
Description
Technical field
This utility model is related to a kind of fully-automatic intelligent long crystalline substance robot external member, refers to that one can be by market
Upper all types of kyropoulos long crystalline substance machine, will be unable to that full-automatic long brilliant processing procedure is converted into can whole automatization head
Brilliant processing procedure.This fully-automatic intelligent long crystalline substance robot external member can be reached the minimizing seeding time and improve sapphire crystalline substance
The effect of body conforming product rate, and set up a set of standardized sapphire crystallization processing procedure.
Background technology
Kyropoulos (Kyropoulos growth method) is used to produce large size sapphire crystal always
The market mainstream, owing to kyropoulos seeding is high, and one qualified seeding engineer of training needs the longest
Time.Process and the production qualification rate of seeding also practice mode and the real work age and service seniority with the training of seeding engineer
And have notable difference, cause cannot be stable estimate production capacity.The qualified seeding engineer of a large amount of training is difficult to,
Chang Jing factory causes cannot stablize a large amount of volume production because seeding engineer is generally not enough.The whole world is existing at present
During the kyropoulos long crystalline substance machine of multiple pattern stably produces, but all long brilliant machines are required for seeding engineer operation
The processing procedure of seeding and cannot whole automatizatioies.
Summary of the invention
In order to solve, the most global seeding engineer is not enough and the brilliant machine of length cannot all automatization cause producing product
The problem that energy is unstable, the purpose of this utility model is to set up a set of standardization automatically long brilliant processing procedure,
This utility model is added in the kyropoulos long crystalline substance machine of global each pattern---fully-automatic intelligent Chang Jing robot
External member, may replace artificial so that long brilliant all processing procedures can whole automatizatioies, its function is use machine
Vision and all long brilliant processing procedures of automatic technology emulated artificial operation, and obtain standardized long brilliant processing procedure and
Steady production yield.
For reaching the above object, this utility model provides a kind of fully-automatic intelligent long crystalline substance robot external member,
It is characterized by comprising: an image capturing device, it is on the peephole being arranged at a long brilliant machine,
In order to capture the internal image of the brilliant machine of this length, and produce an image signal；And a data processing controller,
It is electrically connected with this image capturing device, in order to receive the image news that this image capturing device is transmitted
Number, and according to the sentence read result of this image signal, produce a crystal pulling rod and control signal, these data process control
Device processed is electrically connected with the hoisting mechanism of this long brilliant machine, controls signal by this crystal pulling rod and manipulates this lifting
Mechanism, controls signal thus according to this crystal pulling rod and controls the crystal pulling rod of the brilliant machine of this length.
Above-mentioned fully-automatic intelligent long crystalline substance robot external member, wherein: the further root of this data processing controller
According to the sentence read result of this image signal, produce a temperature and control signal；And this data processing controller enters
One step is electrically connected with the temperature-controlling module of this long brilliant machine, controls signal by this temperature and controls this temperature
Degree controls assembly, thus regulates and controls the temperature in the brilliant machine of this length.
Above-mentioned fully-automatic intelligent long crystalline substance robot external member, wherein: it is voltage news that this temperature controls signal
Number, this data processing controller exports the voltage to this temperature-controlling module by adjusting, and controls this temperature
Degree controls the output of assembly, thus regulates and controls the temperature in the brilliant machine of this length.
Above-mentioned fully-automatic intelligent long crystalline substance robot external member, wherein: this image capturing device passes through camera
Fixed mount, camera fix seat, camera fixes bar and peephole fixed mount, the capture of this image are set
On the standby peephole being fixed on the brilliant machine of this length.
Above-mentioned fully-automatic intelligent long crystalline substance robot external member, wherein: the further root of this data processing controller
According to this image capturing device startup whether, produce a peephole switch signal；And this fully-automatic intelligent
Long brilliant robot external member comprises an automatic Observation hole switching system further, comprising: one drives motor,
It is electrically connected with this data processing controller, in order to receive the observation that this data processing controller is transmitted
Hole switch signal, and drive a link member according to this peephole switch signal；One link member, it has one
Connecting rod；One drive, it is positioned at one end of this connecting rod, is connected with this driving motor；And a matte,
It is positioned at the other end of this connecting rod, and when this link member motor driven drives, this matte is turned on and off
The peephole of this long brilliant machine.
Above-mentioned fully-automatic intelligent long crystalline substance robot external member, wherein: when this fully-automatic intelligent Chang Jing robot
When the image capturing device of external member starts, this data processing controller will produce a peephole switch signal,
Open from This Side, and this grows the peephole of brilliant machine；And when the image of this fully-automatic intelligent long crystalline substance robot external member is caught
When the equipment that obtains is closed, this data processing controller will produce another peephole switch signal, thereby turn off this
The peephole of long brilliant machine.
Above-mentioned fully-automatic intelligent long crystalline substance robot external member, wherein: this driving motor is solid by a fixed mount
Upper cover due to this long brilliant machine.
Fully-automatic intelligent of the present utility model long crystalline substance robot external member, can rely on image capturing device, pass through
Peephole real-time monitored long crystalline substance machine inside cavity melts physical phenomenon and the state of soup, long to realize full-automation
Brilliant processing procedure, and then reach to reduce the seeding time, improve also stable crystal conforming product rate and standardization length crystalline substance
The effect of processing procedure.
Accompanying drawing explanation
Fig. 1 is the solid of the long brilliant machine of additional fully-automatic intelligent of the present utility model long crystalline substance robot external member
Figure.
Fig. 2 is the partial perspective view of the image capturing device of full Zhi Dongchangjing robot of the present utility model.
Fig. 3 is the axonometric chart of the image capturing device of full Zhi Dongchangjing robot of the present utility model.
Fig. 4 is the exploded view of the image capturing device of full Zhi Dongchangjing robot of the present utility model.
Fig. 5 is the solid of the automatic Observation hole switching system of full Zhi Dongchangjing robot of the present utility model
Figure.
Fig. 6 is the decomposition of the automatic Observation hole switching system of full Zhi Dongchangjing robot of the present utility model
Figure.
Reference is:
10 data processing controllers
11 High Temperature High Pressure cavitys
12 power cabinets
13 hoisting mechanisms
14 image capturing devices
15a camera
15b video camera rack
15c camera fixes seat
15d camera fixes bar
15e peephole fixed mount
16 automatic Observation hole switching systems
16a drives motor
16b fixed mount
16c drive
16d connecting rod
16e matte
Detailed description of the invention
It is for being fully understood by the purpose of this utility model, feature and effect, existing by following specific embodiment,
And coordinate institute's accompanying drawings, this utility model is described in detail.
Fully-automatic intelligent of the present utility model long crystalline substance robot external member is for being additional to various traditional long crystalline substance
On machine, thus replace and manually make the long brilliant machine can whole automatizatioies.Fig. 1 is additional this utility model
The axonometric chart of long brilliant machine of fully-automatic intelligent long crystalline substance robot external member, the brilliant machine of this length comprises: a high temperature height
Pressure cavity 11, in order to add heat fusing long crystalline substance raw material, and controls the brilliant temperature within machine of this length；One power supply
Cabinet 12, it is for supplying the electric power of the brilliant machine of this length；And a hoisting mechanism 13, it is used for controlling this length
The lifting of the crystal pulling rod of brilliant machine.Long brilliant machine shown in Fig. 1 adds full-automatic intelligent of the present utility model further
The long brilliant robot external member of energy, comprises: an image capturing device 14 the most further, and it is used for being arranged at
On the peephole of this long brilliant machine, in order to capture the internal image of the brilliant machine of this length, and produce an image signal；
One data processing controller 10, it is electrically connected with (not shown) with this image capturing device, in order to receive this
The image signal that image capturing device is transmitted, and according to the sentence read result of this image signal, produce one and draw
Crystalline style controls signal, and (figure is not in the hoisting mechanism electric connection of this data processing controller machine brilliant with this length
Show), control signal by this crystal pulling rod and manipulate this hoisting mechanism, control news thus according to this crystal pulling rod
Number control the crystal pulling rod of the brilliant machine of this length.Preferably, fully-automatic intelligent of the present utility model Chang Jing robot
External member comprises an automatic Observation hole switching system 16 further.
Fig. 2 system is the partial perspective view of fully-automatic intelligent of the present utility model long crystalline substance robot external member, such as figure
The image capturing device 14 of the robot external member of the long crystalline substance of fully-automatic intelligent of the present utility model shown in 2 is arranged at
On the peephole of this long brilliant machine.Preferably, fully-automatic intelligent of the present utility model long crystalline substance robot external member
Data processing controller further according to the startup of this image capturing device whether, produce a peephole and open
Close signal；And this fully-automatic intelligent long crystalline substance robot external member comprises an automatic Observation hole open relation further
System 16, comprising: one drives motor, it is electrically connected with this data processing controller, in order to receive
The peephole switch signal that this data processing controller is transmitted, and drive according to this peephole switch signal
One link member；One link member, it has a connecting rod；One drive, it is positioned at one end of this connecting rod, with
This driving motor connects；And a matte, it is positioned at the other end of this connecting rod, when this link member is driven
When motor drives, this matte is turned on and off the peephole of the brilliant machine of this length.
Fig. 3 is that the image of the fully-automatic intelligent long crystalline substance robot external member of an embodiment of the present utility model is caught
Obtaining the axonometric chart of equipment, as it is shown on figure 3, in one embodiment, this image capturing device can be a photography
Machine 15a, and fix seat 15c by video camera rack 15b, camera, camera fixes bar 15d
And peephole fixed mount 15e, this camera 15a is fixed on the peephole of long brilliant machine.
Fig. 4 is that the image of the fully-automatic intelligent long crystalline substance robot external member of an embodiment of the present utility model is caught
Obtain the exploded view of equipment, the most apparent expression camera 15a, video camera rack 15b, take the photograph
Seat 15c fixed by shadow machine, camera fixes bar 15d and connection relationship between peephole fixed mount 15e.
Fig. 5 be the fully-automatic intelligent long crystalline substance robot external member of an embodiment of the present utility model from in-motion viewing
The axonometric chart of gaging hole switching system, as it is shown in figure 5, this automatic Observation hole switching system includes: one drives
Motor 16a, it is electrically connected with this data processing controller, in order to receive this data processing controller institute
The peephole switch signal of transmission, and drive a link member according to this peephole switch signal；One link member,
It has a connecting rod 16d；One drive 16c, it is positioned at one end of this connecting rod 16d, with this driving horse
Reach 16a to connect；And a matte 16e, it is positioned at the other end of this connecting rod 16d, when this link member is subject to
When driving motor 16a to drive, this matte 16e is turned on and off the peephole of the brilliant machine of this length.Preferably,
In an embodiment of the present utility model, this driving motor 16a is to be fixed on this by a fixed mount 16b
The upper cover of long brilliant machine.
Fig. 6 be the fully-automatic intelligent long crystalline substance robot external member of an embodiment of the present utility model from in-motion viewing
The exploded view of gaging hole switching system, the most apparent expression drives motor 16a, connecting rod 16d, biography
Connection relationship between driving wheel 16c, matte 16e and fixed mount 16b.
Long brilliant processing procedure is about divided into seven flow processs: evacuation, intensification, seeding, long brilliant, from pot, cooling and
Cooling.
The previous operations of long brilliant processing procedure, comprises and manually crucible and raw material is placed into board cavity, by machine
Platform upper cover such as locks at the flow process.
Above-mentioned evacuation flow process, is to use mechanical pump first the air of long brilliant machine inside cavity to be drained into cavity
In outside air, until vacuum arrives 1x10-3Torr.When vacuum values arrives the setting model of coarse vacuum
After enclosing, then diffusion pump is opened, make steam by after the free-air path of air molecule band to mechanical pump, then
Discharge it, until vacuum values arrives the set point of fine vacuum.
Above-mentioned intensification flow process, is when long brilliant machine inside cavity vacuum has reached fine vacuum scope,
Being opened by the transformator of temperature-controlling module, temperature sets to raw material melting temperature, starts slowly to heat up,
Arrive after raw material melting temperature, hold temperature and by the time melting sources become molten soup.
Following description fully-automatic intelligent of the present utility model long crystalline substance robot external member is produced in seeding flow process
Raw functions and effects.
After arriving the setting time, the capture of startup image is set by this fully-automatic intelligent long crystalline substance robot external member
Standby, in the long brilliant machine inside cavity crucible of shooting raw material, produces an image signal, has shot and be shut off shadow
As capture device.The transmission of this image signal processes control to the data of this fully-automatic intelligent long crystalline substance robot external member
Device processed.Judging that raw material melts the most by this data processing controller, above step can repeat,
Until the data processing controller of this fully-automatic intelligent long crystalline substance robot external member confirms that raw material melts.If
The data processing controller of this fully-automatic intelligent long crystalline substance robot external member judges that raw material melts, and it will produce
One crystal pulling rod controls signal, controls signal by this crystal pulling rod and manipulates the hoisting mechanism of the brilliant machine of this length, by
This controls signal according to this crystal pulling rod and controls the crystal pulling rod of the brilliant machine of this length, is automatically decreased until by crystal pulling rod
The height set, is wherein fixed on the end of the bottom of this crystal pulling rod for a long brilliant crystal seed.
In an embodiment of the present utility model, the temperature of this data processing controller machine brilliant with this length further
Degree controls assembly and is electrically connected with, if the data processing controller of this fully-automatic intelligent long crystalline substance robot external member
Judging that raw material melts, it will produce a temperature and control signal, control signal by this temperature and control this
Temperature-controlling module, thus regulates and controls the temperature in the brilliant machine of this length to the temperature range being suitable for lower crystal seed.
In an embodiment of the present utility model, the temperature of this data processing controller machine brilliant with this length further
Degree controls assembly and is electrically connected with, after this crystal pulling rod arrives the height set, and this fully-automatic intelligent long crystalline substance machine
Device people's external member will start image capturing device, the raw material in the long brilliant machine inside cavity crucible of shooting, produce one
Image signal, and the data of this image signal transmission to this fully-automatic intelligent long crystalline substance robot external member are processed
Controller.By this data processing controller, start to perform image and melt the image procossing of soup velocity observer and sentence
Disconnected, as long as the too fast temperature i.e. represented in long brilliant machine of molten soup flow velocity is too high, it will produce a temperature and control news
Number, control signal by this temperature and control this temperature-controlling module, thus regulate and control the temperature in the brilliant machine of this length
Degree is to proper range；Meanwhile, this data processing controller will produce a crystal pulling rod control signal, by this
Crystal pulling rod controls signal and manipulates the hoisting mechanism of the brilliant machine of this length, controls signal thus according to this crystal pulling rod
Control the crystal pulling rod of the brilliant machine of this length, make crystal pulling rod suspend and decline, it is to avoid the crystal seed of this crystal pulling rod end is excessive
The molten soup surface too high close to temperature and melt.If this data processing controller judges that molten soup flow velocity arrives
Set point, it will produce another crystal pulling rod and control signal, control signal by this crystal pulling rod and manipulate this
The hoisting mechanism of long brilliant machine, controls signal thus according to this crystal pulling rod and controls the crystal pulling rod of the brilliant machine of this length,
Automatically the crystal seed that this crystal pulling rod can be decreased until crystal pulling rod end again touches to molten soup face.
In an embodiment of the present utility model, the temperature of this data processing controller machine brilliant with this length further
Degree controls assembly and is electrically connected with, after this crystal seed touches molten soup face, and this fully-automatic intelligent long crystalline substance machine
The raw material that people's external member will start in the long brilliant machine inside cavity crucible of image capturing device shooting, produces an image
Signal, and by the data processing and control of this image signal transmission to this fully-automatic intelligent long crystalline substance robot external member
Device.By this data processing controller, the image procossing starting to perform brilliant neck area judges, if it is determined that
Brilliant neck is excessive, represents molten soup temperature too low, and it will produce a temperature and control signal, be controlled by this temperature
Signal controls this temperature-controlling module, thus promotes the temperature in the brilliant machine of this length；If it is determined that brilliant neck is too
Not longer, represent molten soup temperature too high, it will produce another temperature and control signal, by this temperature
Control signal and control this temperature-controlling module, thus reduce the temperature in the brilliant machine of this length.Grow up at brilliant neck
During, this data processing controller the most persistently produces crystal pulling rod and controls signal, by this crystal pulling rod control
Signal processed manipulates the hoisting mechanism of the brilliant machine of this length, controls signal thus according to this crystal pulling rod and controls this length
The crystal pulling rod of brilliant machine, makes the crystal seed being positioned at this crystal pulling rod end promote with suitable speed.Above procedure weight
Multiple execution, until brilliant neck height arrives setting height, after brilliant neck completes, starts the brilliant follow-up flow process of executive chairman.
In an embodiment of the present utility model, it is a voltage signal that this temperature controls signal, at these data
Reason controller is to the voltage of this temperature-controlling module by adjustment output, controls this temperature-controlling module
Output, thus regulate and control the temperature in the brilliant machine of this length.
In an embodiment of the present utility model, when the image of this fully-automatic intelligent long crystalline substance robot external member is caught
When the equipment that obtains starts, this data processing controller will produce a peephole switch signal, and Open from This Side, and this is long
The peephole of brilliant machine；And when the image capturing device of this fully-automatic intelligent long crystalline substance robot external member is closed
Time, this data processing controller will produce another peephole switch signal, thereby turn off the sight of the brilliant machine of this length
Gaging hole.
Fully-automatic intelligent of the present utility model long crystalline substance robot external member can replace long brilliant engineer, automatization
Ground carries out the operations in lower crystal seed flow process.
This utility model discloses with preferred embodiment the most, so it should be understood by those skilled in the art that
, this embodiment is only used for describing this utility model, and is not construed as limiting model of the present utility model
Enclose.It should be noted that such as equivalent with this embodiment change and displacement, this utility model all should be fallen into
Protection domain in.Therefore, protection domain of the present utility model is when the scope restriction to apply for a patent.
Claims (7)
1. a fully-automatic intelligent long crystalline substance robot external member, it is characterised in that comprise:
One image capturing device, on the peephole being arranged at a long brilliant machine, brilliant in order to capture this length
The internal image of machine, and produce an image signal；And
One data processing controller, is electrically connected with this image capturing device, in order to receive the capture of this image
The image signal that equipment is transmitted, and according to the sentence read result of this image signal, produce a crystal pulling rod and control
Signal, this data processing controller system is electrically connected with, by this crystal pulling rod with the hoisting mechanism of this long brilliant machine
Control signal and manipulate this hoisting mechanism, control signal thus according to this crystal pulling rod and control the brilliant machine of this length
Crystal pulling rod.
2. fully-automatic intelligent long crystalline substance robot external member as claimed in claim 1, it is characterised in that:
This data processing controller, further according to the sentence read result of this image signal, produces a temperature and controls
Signal；And
The temperature-controlling module of this data processing controller machine brilliant with this length further is electrically connected with, by this
Temperature controls signal and controls this temperature-controlling module, thus regulates and controls the temperature in the brilliant machine of this length.
3. fully-automatic intelligent long crystalline substance robot external member as claimed in claim 2, it is characterised in that:
It is a voltage signal that this temperature controls signal, and this data processing controller is by adjusting output to being somebody's turn to do
The voltage of temperature-controlling module, controls the output of this temperature-controlling module, thus regulates and controls this length brilliant
Temperature in machine.
4. fully-automatic intelligent long crystalline substance robot external member as claimed in claim 1, it is characterised in that:
This image capturing device be fix seat by video camera rack, camera, camera fixes bar and
Peephole fixed mount, is fixed on this image capturing device on the peephole of the brilliant machine of this length.
5. fully-automatic intelligent long crystalline substance robot external member as claimed in claim 1, it is characterised in that:
According to the startup of this image capturing device whether this data processing controller, produces an observation further
Hole switch signal；And
This fully-automatic intelligent long crystalline substance robot external member comprises an automatic Observation hole switching system further, bag
Include:
One drives motor, is electrically connected with this data processing controller, in order to receive this data processing and control
The peephole switch signal that device is transmitted, and drive a link member according to this peephole switch signal；
One link member, has a connecting rod；One drive, is positioned at one end of this connecting rod, with this driving motor
Connect；And a matte, it is positioned at the other end of this connecting rod, when this link member motor driven drives,
This matte is turned on and off the peephole of the brilliant machine of this length.
6. fully-automatic intelligent long crystalline substance robot external member as claimed in claim 5, it is characterised in that:
When the image capturing device of this fully-automatic intelligent long crystalline substance robot external member starts, these data process control
Device processed will produce a peephole switch signal, the peephole of Open from This Side this long brilliant machine；And when this is complete certainly
When the image capturing device of the long brilliant robot external member of dynamic intelligence is closed, this data processing controller will produce another
One peephole switch signal, thereby turns off the peephole of the brilliant machine of this length.
7. fully-automatic intelligent long crystalline substance robot external member as claimed in claim 5, it is characterised in that:
This driving motor is the upper cover being fixed on the brilliant machine of this length by a fixed mount.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201620102988.7U CN205529139U (en) | 2016-02-02 | 2016-02-02 | Full -automatic long brilliant robot of intelligence external member |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620102988.7U CN205529139U (en) | 2016-02-02 | 2016-02-02 | Full -automatic long brilliant robot of intelligence external member |
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| Publication Number | Publication Date |
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| CN205529139U true CN205529139U (en) | 2016-08-31 |
Family
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| CN201620102988.7U Expired - Fee Related CN205529139U (en) | 2016-02-02 | 2016-02-02 | Full -automatic long brilliant robot of intelligence external member |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106544733A (en) * | 2016-10-18 | 2017-03-29 | 华东理工大学 | A kind of crystal growth intelligent machine system based on open network |
-
2016
- 2016-02-02 CN CN201620102988.7U patent/CN205529139U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106544733A (en) * | 2016-10-18 | 2017-03-29 | 华东理工大学 | A kind of crystal growth intelligent machine system based on open network |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 Termination date: 20220202 |