CN205528352U - Disc mummification machine - Google Patents
Disc mummification machine Download PDFInfo
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- CN205528352U CN205528352U CN201620110063.7U CN201620110063U CN205528352U CN 205528352 U CN205528352 U CN 205528352U CN 201620110063 U CN201620110063 U CN 201620110063U CN 205528352 U CN205528352 U CN 205528352U
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Abstract
本实用新型公开了一种圆盘干化机,属于污泥等物料干化(干燥、冷却)领域,具体为一卧式带壳体夹套的容器,容器内布置两根相向转动的换热轴,换热轴上密集布置数十片空心圆盘,两轴上的空心圆盘交错布置,相互清理,此装置为高效间接换热设备,两换热轴上的圆盘依次交错布置,相互清理粘接在圆盘上和轴上的物料,并强化对物料的搅拌,显著提高传热效率。与传统圆盘(转碟)干化机相比,因其具有高效自清理性功能,双轴相互啮合搅拌,传热效率高,故更加适合污泥等易粘结物料的干化(干燥、冷却),并可在同一设备内实现干化和冷却。
The utility model discloses a disc drying machine, which belongs to the field of drying (drying and cooling) of materials such as sludge, and is specifically a horizontal container with a shell jacket, in which two oppositely rotating heat exchangers are arranged. Dozens of hollow discs are densely arranged on the heat exchange shaft, and the hollow discs on the two shafts are arranged alternately to clean each other. This device is a high-efficiency indirect heat exchange device. Clean up the materials bonded to the disc and shaft, and strengthen the stirring of the materials, significantly improving the heat transfer efficiency. Compared with the traditional disc (rotating disc) dryer, it is more suitable for drying (drying, cooling), and can achieve drying and cooling in the same equipment.
Description
技术领域 technical field
本实用新型属于污泥等物料干化(干燥、冷却)领域,具体为一种圆盘干化机。与传统圆盘(转碟)干化机相比,因其具有自清理性功能,双轴相互啮合搅拌,传热效率高,故更加适合污泥等易粘结物料。 The utility model belongs to the field of drying (drying and cooling) of sludge and other materials, in particular to a disc drying machine. Compared with the traditional disc (rotating disc) dryer, because of its self-cleaning function, the two shafts are meshed with each other for stirring, and the heat transfer efficiency is high, it is more suitable for easily bonded materials such as sludge.
背景技术 Background technique
圆盘干化机是一种清洁、高效的换热设备,可广泛应用于工业生产的干化、干燥、冷却等单元。 The disc dryer is a clean and efficient heat exchange equipment, which can be widely used in drying, drying, cooling and other units of industrial production.
随着全球污泥待处理量的逐年增加,人们对环保的日益严格要求,污泥无害化处理被广泛关注。污泥从水处理厂经压滤、离心等机械等脱水处理之后的水分一般较高,无法直接焚烧、土地利用、填埋、资源化处理等后续处置,必须经过干化机的热干化处理。 With the increasing amount of sludge to be treated in the world and people's increasingly stringent requirements for environmental protection, the harmless treatment of sludge has attracted widespread attention. Sludge from the water treatment plant after dehydration treatment by pressure filtration, centrifugation and other machinery is generally high in moisture, and cannot be directly incinerated, land use, landfill, resource treatment and other follow-up disposal, and must be heat-dried by a dryer .
传统圆盘干化机沿用瑞典Stord公司上世纪50年代发明的转碟(圆盘)机,后来被日本三菱公司和中国天通股份公司吸收和转化,但结构仍然未突破瑞典Stord公司的结构。如专利CN201310324207所述的圆盘干化机,污泥等高黏性物料在干燥过程中极易粘结在搅拌轴上,会逐渐出现如螺旋输送机类似的“抱轴”现象和粘结在圆盘壁面的现象。固定在壳体上的定齿(部分厂家称之为剖泥刀)为数十片厚度约15毫米的刀片,刀片插入到相邻圆盘之间,相邻圆盘的净间隙约为100毫米,故定齿仅能阻挡和剖切部分大块物料,不具备自清理功能,且极易弯折或脱落,故物料越积越厚,圆盘及轴管被包裹一层很厚的污泥,最终导致设备处理能力和效率显著降低,必须停机人工清除粘结的污泥。故传统圆盘干化机一般用于鱼粉、酒糟、无机污泥等无黏性或黏性较低的物料。大部分污泥中含有大量有机质,在经加热之后温度达到80℃左右,固含量33%左右时出现高黏性,直至固含量55%时才会减轻,这种状态便是污泥所具有的“胶黏相”,这“胶黏相”是传统圆盘干化机目前难以逾越的技术壁垒。 The traditional disc drying machine follows the rotary disc (disc) machine invented by the Swedish Stord Company in the 1950s, and was later absorbed and transformed by the Japanese Mitsubishi Company and China Tiantong Co., Ltd., but the structure still has not broken through the Swedish Stord Company's structure. For the disc drying machine described in patent CN201310324207, highly viscous materials such as sludge are easily bonded to the stirring shaft during the drying process, and the phenomenon of "shaft holding" and sticking on the stirring shaft similar to the screw conveyor will gradually appear. Phenomenon on the disk wall. The fixed teeth fixed on the housing (some manufacturers call them mud cutters) are dozens of blades with a thickness of about 15 mm. The blades are inserted between adjacent discs, and the net gap between adjacent discs is about 100 mm. , so the fixed tooth can only block and cut part of the bulk material, does not have the self-cleaning function, and is easy to bend or fall off, so the material accumulates and becomes thicker, and the disc and shaft tube are wrapped with a thick layer of sludge , which eventually leads to a significant reduction in the processing capacity and efficiency of the equipment, and it is necessary to stop the machine and manually remove the bonded sludge. Therefore, traditional disc dryers are generally used for non-viscous or low-viscosity materials such as fish meal, distiller's grains, and inorganic sludge. Most of the sludge contains a large amount of organic matter. After heating, the temperature reaches about 80°C, and the high viscosity appears when the solid content is about 33%, and it will not be relieved until the solid content is 55%. This state is the sludge. "Adhesive phase", this "adhesive phase" is currently an insurmountable technical barrier for traditional disc dryers.
发明内容: Invention content:
本实用新型专利要解决的技术问题是从根本上解决半个多世纪以来传统圆盘干化机技术的缺陷,开发出了一种能具备显著自清理功能,且高效、稳定运行的圆盘干化机。 The technical problem to be solved by this utility model patent is to fundamentally solve the defects of the traditional disc dryer technology for more than half a century, and develop a disc dryer with remarkable self-cleaning function, high efficiency and stable operation. chemical machine.
为了达到上述目的,本实用新型的技术方案为: In order to achieve the above object, the technical scheme of the utility model is:
一种圆盘干化机,包括电机减速机和容器,所述容器外部包括有壳体,壳体外侧设有壳体夹套,壳体的两端部均设有端板,壳体的顶部设有进料口、出风口,壳体的底部设置有出料口,所述进料口、出风口出料口均与容器内部相通,所述容器内部平行布置两根中空的换热轴,所述换热轴由电机减速机带动且相向转动,所述换热轴上间隔套设有若干个空心圆盘,所述一根换热轴上的圆盘与另一根换热轴上的圆盘交错间隔布置;所述圆盘外边缘上固定有至少一个平刮板和推料刮板。 A disc drying machine, including a motor reducer and a container, the outside of the container includes a shell, the outside of the shell is provided with a shell jacket, both ends of the shell are provided with end plates, and the top of the shell is There is a material inlet and an air outlet, and the bottom of the shell is provided with a material outlet. The material inlet and the air outlet are connected to the inside of the container, and two hollow heat exchange shafts are arranged in parallel inside the container. The heat exchange shaft is driven by the motor reducer and rotates in opposite directions. Several hollow discs are set at intervals on the heat exchange shaft. The discs are arranged in a staggered interval; at least one flat scraper and a pushing scraper are fixed on the outer edge of the disc.
本实用新型还可以具有以下技术特征: The utility model can also have the following technical characteristics:
优选的,平刮板和推料刮板与圆盘在径向均成15-90°角。 Preferably, both the flat scraper and the pushing scraper form an angle of 15-90° with the disc in the radial direction.
进一步的,平刮板可以与圆盘在径向成90°角,推料刮板与圆盘在径向成45°角。 Further, the flat scraper and the disc may form an angle of 90° in the radial direction, and the pushing scraper and the disc may form an angle of 45° in the radial direction.
进一步的,所述一个或多个平刮板与推料刮板彼此在圆盘外边缘上均匀间隔布置。 Further, the one or more flat scrapers and the pushing scrapers are evenly spaced apart from each other on the outer edge of the disc.
优选的,所述换热轴包括轴管和进出热媒装置;所述进出热媒装置位于轴管的一端或分别位于轴管的两端,所述进出热媒装置与轴管相通;所述圆盘依次垂直焊接固定在轴管上。 Preferably, the heat exchange shaft includes a shaft tube and a heat medium inlet and outlet device; the heat medium inlet and outlet device is located at one end of the shaft tube or at both ends of the shaft tube respectively, and the heat medium inlet and outlet device communicates with the shaft tube; The discs are welded vertically on the shaft tube successively.
优选的,所述干化机的热媒为蒸汽或导热油,两种热媒的圆盘结构和进出热媒装置的结构不同: Preferably, the heat medium of the drying machine is steam or heat transfer oil, and the disc structure of the two heat mediums and the structure of the heat medium device are different:
以蒸汽为热媒的圆盘包括有圆盘壳体、分隔板、进蒸汽管、出冷凝水管、挡水板、圆盘壳体加强柱,所述圆盘壳体为空心圆盘形,所述分隔板位于圆盘壳体的内部并将圆盘内部分为至少两瓣,每个瓣内均设置一套进蒸汽管、出冷凝水管和挡水板,所述进蒸汽管和出冷凝水管分布于轴管上并均将轴管和圆盘连通,所述出冷凝水管位于分隔板和挡水板之间,多个圆盘壳体加强柱的两端分别与圆盘壳体两侧板焊接; The disc with steam as the heat medium includes a disc shell, a partition plate, a steam inlet pipe, a condensed water outlet pipe, a water baffle, and a disc shell reinforcement column. The disc shell is in the shape of a hollow disc. The partition plate is located inside the disk shell and divides the inside of the disk into at least two petals, each of which is provided with a set of steam inlet pipe, condensate water outlet pipe and water baffle, and the steam inlet pipe and outlet The condensed water pipes are distributed on the shaft tube and connect the shaft tube with the disk. The condensed water outlet pipe is located between the partition plate and the water baffle. Welding of both side plates;
以导热油为热媒的圆盘包括有圆盘壳体、进导热油管、出导热油管、圆盘壳体加强柱,所述轴管内部还设有套管,所述每根进导热油管均将圆盘与轴管连通,所述每根出导热油管均将圆盘与套管连通,多个圆盘壳体加强柱的两端分别与圆盘壳体两侧板焊接; The disc with heat conduction oil as the heat medium includes a disc shell, an inlet heat conduction oil pipe, an outlet heat conduction oil pipe, and a reinforcement column for the disk shell. The disk is connected with the shaft tube, each of the heat-conducting oil pipes connects the disk with the casing, and the two ends of the multiple disk shell reinforcement columns are respectively welded to the two side plates of the disk shell;
以蒸汽为热媒的进出热媒装置包括有旋转接头、虹吸装置。所述旋转接头通过虹吸装置与轴管相连通,所述虹吸装置一端插入轴管底部,一端插入旋转接头并与旋转接头连通; The heat medium inlet and outlet device using steam as the heat medium includes a rotary joint and a siphon device. The rotary joint communicates with the shaft tube through a siphon device, one end of the siphon device is inserted into the bottom of the shaft tube, and the other end is inserted into the rotary joint and communicated with the rotary joint;
以导热油为热媒的进出热媒装置包括有旋转接头,所述旋转接头与轴管相连通;旋转接头为单通道式或双通道式,所述轴管和套管做对应的改变。 The heat medium inlet and outlet device using heat conduction oil as the heat medium includes a rotary joint, and the rotary joint communicates with the shaft tube; the rotary joint is single-channel or double-channel, and the shaft tube and the casing are changed accordingly.
优选的,所述壳体夹套为设有进出口的封闭空间,包括有外壳体、拉管、热媒进口和热媒出口;所述拉管分别与壳体外壁和外壳体外壁固定连接,所述热媒进口和热媒出口分别与对应的进出热媒装置相通。 Preferably, the shell jacket is a closed space provided with an inlet and outlet, including an outer shell, a pull pipe, a heat medium inlet and a heat medium outlet; the pull pipe is fixedly connected to the outer wall of the shell and the outer wall of the shell respectively, The heat medium inlet and heat medium outlet communicate with corresponding heat medium inlet and outlet devices respectively.
优选的,当热媒为蒸汽时,热媒进口和热媒出口分别设置在壳体夹套的最高处和最低处;当热媒为导热油介质时,热媒进口和热媒出口分别设置在壳体夹套的最低处和最高处。 Preferably, when the heat medium is steam, the heat medium inlet and the heat medium outlet are respectively arranged at the highest point and the lowest point of the shell jacket; when the heat medium is heat transfer oil medium, the heat medium inlet and the heat medium outlet are respectively arranged at The lowest and highest points of the shell jacket.
优选的,所述容器内部还设置有溢流挡板、密封装置、轴承座、齿轮组、传动装置,所述溢流挡板设置在换热轴上最外侧圆盘的外侧,密封装置设置在每根换热轴和容器连接处,轴承座设置在密封装置外侧,用于支承换热轴,齿轮组设置在两根换热轴上靠近传动装置处,所述传动装置由链条及链轮传动或由电机减速机与换热轴中的一根直联。 Preferably, an overflow baffle, a sealing device, a bearing seat, a gear set, and a transmission device are also provided inside the container, the overflow baffle is arranged outside the outermost disc on the heat exchange shaft, and the sealing device is arranged on At the connection between each heat exchange shaft and the container, the bearing seat is arranged outside the sealing device to support the heat exchange shaft, and the gear set is arranged on the two heat exchange shafts close to the transmission device, and the transmission device is driven by a chain and a sprocket Or the motor reducer is directly connected to one of the heat exchange shafts.
优选的,所述轴管及壳体夹套内设置隔板,将轴管及壳体夹套分割为两段,一端通入热媒对物料进行干燥,另一端通入冷媒进行冷却。 Preferably, a partition is arranged inside the shaft tube and the shell jacket to divide the shaft tube and the shell jacket into two sections, one end is fed with a heat medium to dry the material, and the other end is fed with a refrigerant for cooling.
本实用新型提供的另一种圆盘干化机为:将上述的圆盘干化机的换热轴进行组合成三轴以上的圆盘干化机,所述所有换热轴在同一平面内平行布置,所述换热轴由电机减速机带动且相邻的两根换热轴相向转动,所述换热轴上间隔套设有若干个空心圆盘,所述一根换热轴上的圆盘与另一根换热轴上的圆盘交错间隔布置;所述圆盘外边缘上固定有至少一个平刮板和推料刮板。 Another disc dryer provided by the utility model is: the heat exchange shafts of the above disc dryers are combined into a disc dryer with more than three axes, and all the heat exchange axes are in the same plane Arranged in parallel, the heat exchange shaft is driven by the motor reducer and the two adjacent heat exchange shafts rotate in opposite directions. Several hollow discs are set on the heat exchange shaft at intervals, and the heat exchange shaft on the one heat exchange shaft The discs and the discs on the other heat exchange shaft are arranged alternately and at intervals; at least one flat scraper and a pushing scraper are fixed on the outer edge of the disc.
优选的,所述容器为卧式。 Preferably, the container is horizontal.
本实用新型的有益效果: The beneficial effects of the utility model:
圆盘干化机:(1)两根换热轴自清理功能强大,防止物料粘结,显著提高传热效率,避免停车人工清除粘结物料,提高工作效率;(2)相同换热面积的双轴圆盘干化机的圆盘直径比单轴的小很多,制造及检修难度降低,设备成本相对较低,运行故障率也较低;(3)可适用蒸汽及导热油等热媒,也可以冷却水等为冷媒,作为圆盘冷却机;(4)也可将在轴管及夹套内设置隔板,一端通入热媒进行干燥,一端通入冷却水等冷媒进行冷却,实现一机两用;(5)可适用高粘性物料,特别是具有“胶黏相”的污泥。 Disc drying machine: (1) The self-cleaning function of the two heat exchange shafts is powerful, preventing material from sticking, significantly improving heat transfer efficiency, avoiding parking and manual removal of sticky materials, and improving work efficiency; (2) The same heat exchange area The diameter of the disc of the double-shaft disc dryer is much smaller than that of the single-shaft one, the difficulty of manufacturing and maintenance is reduced, the equipment cost is relatively low, and the operation failure rate is also low; (3) It is suitable for heat media such as steam and heat transfer oil, Cooling water can also be used as a refrigerant, as a disc cooler; (4) a partition can also be installed in the shaft tube and jacket, one end can be fed with heat medium for drying, and the other end can be fed with cooling water and other refrigerants for cooling, so as to realize One machine for two purposes; (5) It is suitable for high-viscosity materials, especially sludge with "sticky phase".
附图说明 Description of drawings
附图用来提供对本实用新型专利的进一步理解,并且构成说明书的一部分,与本实用新型专利的实施例一起用于解释本实用新型专利,并不构成对本实用新型专利的限制。在附图中: The accompanying drawings are used to provide a further understanding of the utility model patent, and constitute a part of the description, and are used together with the embodiments of the utility model patent to explain the utility model patent, and do not constitute a limitation to the utility model patent. In the attached picture:
图1是圆盘干化机主视图示意图; Figure 1 is a schematic diagram of the front view of the disc dryer;
图2是圆盘干化机剖面图示意图; Fig. 2 is a schematic diagram of a cross-sectional view of a disc drying machine;
图3是圆盘干化机换热轴意图; Figure 3 is a schematic diagram of the heat exchange axis of the disc dryer;
图4是蒸汽和导热油圆盘示意图; Fig. 4 is a schematic diagram of steam and heat transfer oil disk;
图5是蒸汽和导热油进出热媒装置示意图。 Fig. 5 is a schematic diagram of steam and heat transfer oil entering and leaving the heat medium device.
附图标记说明: Explanation of reference signs:
容器1;换热轴2;溢流挡板3;密封装置4;轴承座5;进出热媒装置6;端板7;鞍座 8;出料口9;齿轮组10;传动装置11;链条12;链轮13;电机减速机14;进料口15;出风口16;检修口17;圆盘18;壳体19;热媒进口20;拉管21;外壳体22;壳体夹套23;推料刮板24;平刮板25;热媒出口26;前轴头27;轴管28;后轴头29;进蒸汽管30;分隔板31;出冷凝水管32;挡水板33;进导热油管34;套管35;出导热油管36;旋转接头37;虹吸装置38;圆盘壳体39;圆盘壳体加强柱40。 Container 1; heat exchange shaft 2; overflow baffle 3; sealing device 4; 12; sprocket 13; motor reducer 14; material inlet 15; air outlet 16; inspection port 17; disk 18; shell 19; heat medium inlet 20; pipe 21; outer shell 22; shell jacket 23 Pushing scraper 24; flat scraper 25; heat medium outlet 26; front shaft head 27; shaft tube 28; rear shaft head 29; into the heat conduction oil pipe 34; casing 35; out of the heat conduction oil pipe 36; rotary joint 37;
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。 Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
具体实施方式 detailed description
下面结合具体实施例,对本实用新型进行详细说明。 Below in conjunction with specific embodiment, the utility model is described in detail.
实施例1 Example 1
如图1-3,一种圆盘干化机,包括电机减速机14和容器1,容器1外部包括有壳体19,壳体19外侧设有壳体夹套23,壳体19的两端部均设有前、后端板7,壳体19的顶部设有进料口15、出风口16和检修口17,壳体19的底部设置有出料口9,进料口15、出风口16、检修口17和出料口9均与容器1内部相通,容器1内部平行布置两根中空、由电机减速机14带动且相向转动的换热轴2,具体可以为每根换热轴2上设置齿轮,形成齿轮组10,具体的,齿轮组10设置在两根换热轴2上靠近传动装置11处。传动装置11驱动主动轴,在齿轮组10的作用下从动轴和主动轴相向转动。换热轴2上均匀间隔布置有若干个空心圆盘18,两根换热轴2上的圆盘18交错间隔布置,在相向转动时能相互清理粘接在圆盘18及轴管28上的物料。圆盘18外边缘上平刮板25和推料刮板24各为2个并在圆盘18外边缘上均匀间隔布置。固定有至少一个平刮板25和推料刮板24;平刮板25和推料刮板24与圆盘18均具有角度设置,具体的,平刮板25可以与圆盘18在径向成90°角,推料刮板24与圆盘18在径向成45°角,如此才会使平刮板25挂下另一换热轴2上圆盘粘附的物料,推料刮板24主要将污泥向出料端推动。容器1内部还设置有溢流挡板3、密封装置4、轴承座5、齿轮组10、传动装置11,溢流挡板3设置在换热轴2上最外侧圆盘18的外侧,用于保证容器内物料的填充率;密封装置4设置在每根换热轴2和容器1连接处,容器1的前、后端板7外侧,用于防止转动的换热轴2和静止的容器1之间泄露气体或者物料,密封装置4一般为填料函式,当密封要求较高时也可为机械密封或几种密封的组合;轴承座5设置在密封装置4外侧,具体为可以安装在容器1的前、后端板7上,也可直接支撑在基础上(或者整体机座上),用于支承换热轴2。具体的,安装或拆卸换热轴2是通过与壳体19端部法兰用螺栓联接前、后端板7完成。鞍座9设置在容器1底部,用于支承超级圆盘干化机。 As shown in Figure 1-3, a disc drying machine includes a motor reducer 14 and a container 1. The container 1 includes a shell 19 outside the shell 19. A shell jacket 23 is provided on the outside of the shell 19. The two ends of the shell 19 Both are provided with front and rear end plates 7, the top of the housing 19 is provided with a feed port 15, an air outlet 16 and an inspection port 17, the bottom of the housing 19 is provided with a discharge port 9, a feed port 15, an air outlet 16. Both the inspection port 17 and the discharge port 9 are connected to the interior of the container 1. Two hollow heat exchange shafts 2 driven by the motor reducer 14 and rotating in opposite directions are arranged in parallel in the interior of the container 1. Specifically, each heat exchange shaft 2 can be Gears are arranged on them to form a gear set 10 , specifically, the gear set 10 is set on the two heat exchange shafts 2 close to the transmission device 11 . The transmission device 11 drives the drive shaft, and the driven shaft and the drive shaft rotate oppositely under the action of the gear set 10 . Several hollow discs 18 are evenly spaced on the heat exchange shaft 2, and the discs 18 on the two heat exchange shafts 2 are arranged at staggered intervals. materials. There are two flat scrapers 25 and pusher scrapers 24 on the outer edge of the disc 18 and are evenly spaced on the outer edge of the disc 18 . At least one flat scraper 25 and pusher scraper 24 are fixed; the flat scraper 25 and the pusher scraper 24 have an angle setting with the disc 18, specifically, the flat scraper 25 can be radially aligned with the disc 18 At an angle of 90°, the pusher scraper 24 and the disc 18 form an angle of 45° in the radial direction, so that the flat scraper 25 hangs the material adhered to the disc on the other heat exchange shaft 2, and the pusher scraper 24 It mainly pushes the sludge to the discharge end. An overflow baffle 3, a sealing device 4, a bearing seat 5, a gear set 10, and a transmission device 11 are also provided inside the container 1, and the overflow baffle 3 is arranged outside the outermost disc 18 on the heat exchange shaft 2 for To ensure the filling rate of the material in the container; the sealing device 4 is arranged at the connection between each heat exchange shaft 2 and the container 1, and outside the front and rear end plates 7 of the container 1, to prevent the rotating heat exchange shaft 2 and the stationary container 1 The sealing device 4 is generally a stuffing box type, and when the sealing requirements are high, it can also be a mechanical seal or a combination of several seals; the bearing seat 5 is arranged outside the sealing device 4, specifically, it can be installed in the container The front and rear end plates 7 of 1 can also be directly supported on the foundation (or on the overall machine base) for supporting the heat exchange shaft 2. Specifically, the installation or removal of the heat exchange shaft 2 is completed by connecting the front and rear end plates 7 with the end flange of the housing 19 with bolts. The saddle 9 is arranged at the bottom of the container 1 for supporting the super disc dryer.
如图1-3,具体的,换热轴2包括轴管28和进出热媒装置6,圆盘18依次垂直焊接固定在轴管28上,轴管28的两端分别设有前轴头27和后轴头29,进出热媒装置6位于换热轴2的一端或分别位于换热轴2的两端。 As shown in Fig. 1-3, specifically, the heat exchange shaft 2 includes a shaft tube 28 and a heat medium inlet and outlet device 6, and the disk 18 is welded and fixed vertically on the shaft tube 28 in sequence, and the two ends of the shaft tube 28 are respectively provided with front shaft heads 27 And the rear shaft head 29, the heat medium inlet and outlet device 6 is located at one end of the heat exchange shaft 2 or at both ends of the heat exchange shaft 2 respectively.
具体的,干化机的热媒为蒸汽或导热油,两种热媒的圆盘结构不同,如图4: Specifically, the heat medium of the drying machine is steam or heat transfer oil, and the disc structures of the two heat medium are different, as shown in Figure 4:
以蒸汽为热媒的圆盘18包括有圆盘壳体39、进蒸汽管30、出冷凝水管32、挡水板33、分隔板31、圆盘壳体加强柱40,圆盘壳体39为空心圆盘形,圆盘壳体39由钢板焊接而成,分隔板31将圆盘18内部均匀分为两瓣或多瓣,每个瓣内均设置一套进蒸汽管30、出冷凝水管32、挡水板33。进蒸汽管30和出冷凝水管32交错分布于轴管28上并均将轴管28和圆盘18连通,出冷凝水管32位于分隔板31和挡水板33之间,当圆盘18旋转到一定角度时,可在重力作用下将冷凝水及时排出圆盘18。平刮板25和推料刮板24焊接或螺栓联接在圆盘18外圆上,并成一定角度分布。平刮板25主要作用是搅拌并刮起容器1内壁污泥,并清理另一轴上圆盘18及轴管28上的粘结物料。推料刮板24与圆盘18成一定夹角,主要将污泥向出料端推动,兼有清除粘结污泥的作用。圆盘壳体39两侧板上设置数个圆盘壳体加强柱40,多个圆盘壳体加强柱40的两端分别与圆盘壳体39两侧板焊接,保证圆盘壳体39承压。 The disc 18 using steam as the heat medium includes a disc shell 39, a steam inlet pipe 30, a condensed water outlet pipe 32, a water baffle 33, a partition plate 31, a disc shell reinforcing column 40, and a disc shell 39 It is in the shape of a hollow disc, and the disc shell 39 is welded by steel plates. The partition plate 31 evenly divides the inside of the disc 18 into two or more lobes, and a set of steam inlet pipe 30 and condensate outlet pipe are arranged in each lobe. Water pipe 32, water retaining plate 33. The steam inlet pipe 30 and the condensed water outlet pipe 32 are alternately distributed on the shaft pipe 28 and both connect the shaft pipe 28 and the disc 18, and the condensed water outlet pipe 32 is located between the partition plate 31 and the water retaining plate 33, when the disc 18 rotates When reaching a certain angle, the condensed water can be discharged from the disc 18 in time under the action of gravity. The flat scraper 25 and the pushing scraper 24 are welded or bolted on the outer circle of the disc 18 and distributed at a certain angle. The main function of the flat scraper 25 is to stir and scrape up the sludge on the inner wall of the container 1, and clean up the bonding material on the disk 18 and the shaft tube 28 on the other shaft. The pushing scraper 24 forms a certain angle with the disc 18, and mainly pushes the sludge to the discharge end, and also has the function of removing the bonded sludge. Several disk casing reinforcement columns 40 are arranged on the disk casing 39 both sides plates, and the two ends of a plurality of disk casing reinforcement columns 40 are welded with the disk casing 39 both sides plates respectively, guarantee that the disk casing 39 under pressure.
以导热油为热媒的圆盘18包括有圆盘壳体39、进导热油管34、出导热油管36和分隔板31、圆盘壳体加强柱40,轴管28内部还设有套管35,进导热油管34将圆盘18与轴管28连通,各个出导热油管36均将圆盘18与套管35连通。圆盘18其它部分结构与蒸汽为热媒的圆盘18相同。 The disc 18 using heat transfer oil as the heat medium includes a disc shell 39, an inlet heat transfer oil pipe 34, an outlet heat transfer oil pipe 36, a partition plate 31, a disc shell reinforcement column 40, and a sleeve is arranged inside the shaft tube 28. 35. The inlet heat conduction oil pipe 34 communicates the disk 18 with the shaft pipe 28, and each outlet heat conduction oil pipe 36 communicates the disk 18 with the casing 35. The other parts of the disc 18 have the same structure as the disc 18 in which steam is the heat medium.
具体的,圆盘18中心厚边缘薄,类似两个盘子对扣在一起,故称圆盘或转碟。圆盘的形状也可根据物料的要求进行特殊设计。 Specifically, the center of the disc 18 is thick and the edge is thin, similar to two plates buckled together, so it is called a disc or a rotating disc. The shape of the disc can also be specially designed according to the requirements of the material.
具体的,两种热媒的进出热媒装置6结构不同,如图5: Concretely, the structures of the heat medium devices 6 entering and exiting the two kinds of heat medium are different, as shown in Figure 5:
以蒸汽为热媒的进出热媒装置6包括有旋转接头37、虹吸装置38,旋转接头37联接在轴头上,虹吸装置38一端插入轴管28底部,一端插入旋转接头37并与旋转接头37连通,饱和蒸汽从旋转接头37进入到轴管28内,蒸汽沿诸多进蒸汽管30进入到圆盘18空腔内部,与物料换热之后,冷凝水会汇集在圆盘18底部,随着圆盘18的转动,冷凝水被分隔板31带起,当这部分冷凝水旋转到上部时,在分隔板31和挡水板33的共同阻挡下,在重力作用下,沿出冷凝水管32排入轴管28内,所有冷凝水汇集在轴管28底部,虹吸装置38和旋转接头37及时排出干化机。蒸汽的进、出原理如上,但具体结构可以有所差别。 The inlet and outlet heat medium device 6 that uses steam as the heat medium includes a rotary joint 37 and a siphon device 38. The rotary joint 37 is connected to the shaft head. connected, the saturated steam enters the shaft tube 28 from the rotary joint 37, and the steam enters the cavity of the disc 18 along the many steam inlet tubes 30. After exchanging heat with the material, the condensed water will gather at the bottom of the disc 18, With the rotation of the disc 18, the condensed water is carried up by the partition plate 31. When this part of the condensed water rotates to the upper part, under the common blocking of the partition plate 31 and the water baffle 33, under the action of gravity, the condensed water flows out along the condensed water pipe 32. Drain into the shaft tube 28, all condensed water is collected at the bottom of the shaft tube 28, and the siphon device 38 and the rotary joint 37 are discharged out of the dryer in time. The principle of the entry and exit of steam is as above, but the specific structure can be different.
以导热油为热媒的进出热媒装置6包括有旋转接头37、套管35,旋转接头37为单通道式或双通道式,单通道式仅进或出热媒,则前轴头27和后轴头29分别设置旋转接头37,双通道式可同时进和出热媒,旋转接头37仅设置在换热轴2的一端,通常为出料端,有一定压 力的导热油从从旋转接头37进入到轴管28内,在压力作用下沿诸多进入进导热油管34进入到到圆盘18空腔内部,与物料换热之后,导热油沿出导热油管36进入到套管35内,汇集之后沿套管套管35经旋转接头37排出干化机。导热油的进、出原理如上,但具体结构可以有所差别。 The inlet and outlet heat medium device 6 using heat transfer oil as the heat medium includes a rotary joint 37 and a sleeve 35. The rotary joint 37 is a single-channel type or a double-channel type. The single-channel type only enters or exits the heat medium, and the front shaft head 27 and The rear shaft head 29 is respectively equipped with a rotary joint 37, the dual-channel type can enter and exit the heat medium at the same time, the rotary joint 37 is only set at one end of the heat exchange shaft 2, usually the discharge end, and the heat transfer oil with a certain pressure flows from the rotary joint 37 enters the shaft tube 28, and enters into the cavity of the disc 18 along a plurality of heat-conducting oil pipes 34 under the action of pressure. Afterwards, it is discharged out of the drying machine through the rotary joint 37 along the casing casing 35 . The principle of the heat transfer oil entering and exiting is as above, but the specific structure may be different.
具体的,传动装置11由链条12及链轮13传动或由电机减速机14与换热轴2中的一根直联。 Specifically, the transmission device 11 is driven by a chain 12 and a sprocket 13 or is directly connected to one of the heat exchange shafts 2 by a motor reducer 14 .
具体的,壳体夹套23为设有进出口的封闭空间,包括有外壳体22、拉管21、热媒进口20和热媒出口26,壳体夹套23内充入热媒形成换热夹套;拉管21呈三角形或正方形布置并分别与壳体19外壁和外壳体22外壁固定连接,保证夹套承压;当热媒为蒸汽时,热媒进口20和热媒出口26分别设置在壳体夹套23的最高处和最低处,保证冷凝水能顺利、及时排出;当热媒为导热油介质时,热媒进口20和热媒出口26分别设置在壳体夹套23的最低处和最高处,保证夹套23内充满热媒介质。热媒进口20和热媒出口26分别与对应的进出热媒装置6相通。 Specifically, the shell jacket 23 is a closed space with an inlet and outlet, including an outer shell 22, a pull pipe 21, a heat medium inlet 20 and a heat medium outlet 26, and the shell jacket 23 is filled with heat medium to form heat exchange. Jacket; the pull pipe 21 is arranged in a triangle or square and is fixedly connected to the outer wall of the shell 19 and the outer shell 22 respectively to ensure that the jacket is under pressure; when the heat medium is steam, the heat medium inlet 20 and the heat medium outlet 26 are respectively set At the highest point and the lowest point of the shell jacket 23, it is ensured that the condensed water can be discharged smoothly and in time; At the top and the highest point, it is guaranteed that the jacket 23 is filled with heat medium. The heat medium inlet 20 and the heat medium outlet 26 communicate with the corresponding heat medium inlet and outlet devices 6 respectively.
具体的,轴管28及壳体夹套23内设置隔板,将轴管28及壳体夹套23分割为两段,一端通入热媒对物料进行干燥,另一端通入冷媒如冷却水进行冷却,实现一机两用。 Specifically, the shaft tube 28 and the housing jacket 23 are provided with partitions, and the shaft tube 28 and the housing jacket 23 are divided into two sections, one end is fed with a heat medium to dry the material, and the other end is fed with a refrigerant such as cooling water. Cooling, to achieve a dual-purpose machine.
具体的,容器1为卧式,两根换热轴2水平平行设置在容器1内部。 Specifically, the container 1 is horizontal, and two heat exchange shafts 2 are arranged horizontally and parallel inside the container 1 .
具体的,换热轴2和换热夹套23内均为有压力的热媒或冷媒,故必须遵循压力容器的设计、制造及检验规定。 Specifically, both the heat exchange shaft 2 and the heat exchange jacket 23 contain pressurized heat medium or refrigerant, so the design, manufacture and inspection regulations of pressure vessels must be followed.
具体的,将上述的圆盘干化机的换热轴2进行组合成三轴以上的圆盘干化机,所有换热轴2在同一平面内平行布置,换热轴2由电机减速机14带动且相邻的两根换热轴2相向转动,换热轴2上间隔套设有若干个空心圆盘18,一根换热轴2上的圆盘18与另一根换热轴2上的圆盘18交错间隔布置;圆盘18外边缘上固定有至少一个平刮板25和推料刮板24,如3轴干化机或4轴干化机,如此多轴同时工作可以快速、高质的干化污泥。 Specifically, the above-mentioned heat exchange shafts 2 of the disc dryer are combined into a disc dryer with more than three shafts. The two adjacent heat exchange shafts 2 are driven to rotate in opposite directions. Several hollow discs 18 are set at intervals on the heat exchange shaft 2. The discs 18 on one heat exchange shaft 2 are connected with the other heat exchange shaft 2 The discs 18 are arranged at staggered intervals; at least one flat scraper 25 and pusher scraper 24 are fixed on the outer edge of the disc 18, such as a 3-axis drying machine or a 4-axis drying machine, so that multiple axes can work quickly and efficiently at the same time. High quality dried sludge.
具体的,将上述的以导热油为热媒的干化机作为冷却机的应用,当圆盘干化机以冷却水等为冷媒,可以作为圆盘18冷却机使用。 Specifically, if the above-mentioned drying machine using heat transfer oil as a heat medium is used as a cooling machine, when the disc drying machine uses cooling water as a cooling medium, it can be used as a disc 18 cooling machine.
使用方法:污泥等待处理物料从超级圆盘干化机传动端上部的进料口15连续加入干化机容器1内,物料被相向旋转的两根换热轴2搅拌。蒸汽或导热油分别从换热轴2轴头的热媒进出装置6送入轴管28内,并被均匀分配到数十片空心圆盘18内,同时蒸汽或导热油被通入壳体夹套23内,待处理物料在圆盘18、轴管28、壳体夹套23的三部分换热面积共同作用下与热媒进行传热。圆盘18上设置的平刮板25将物料刮起搅拌,圆盘18上设置的推料刮板24将物料逐级向出料端输送,满足要求后的物料从溢流挡板3顶部溢流,之后从出料口9排 出干化机。两根换热轴2上的相互交错布置的圆盘18对粘接在圆盘18壁面和轴管28上的物料实时清理,并强化对物料的搅拌作用,靠近传热面积的物料被及时更新,使得干燥效率和传热效率显著提高。当热媒为蒸汽时,两根换热轴2内的蒸汽传热后的冷凝水在轴管28底部汇集,被虹吸装置38及旋转接头37及时排出设备。当热媒为导热油时,两根换热轴2上圆盘18内经换热之后的导热油被各个出导热油管36汇集到套管35中,并被旋转接头37排出设备。干化蒸发出的水蒸气从容器1上顶部的出风口16排出,进入后处理装置。 How to use: The sludge waiting to be processed is continuously fed into the container 1 of the dryer from the feed port 15 on the upper part of the drive end of the super disc dryer, and the material is stirred by two heat exchange shafts 2 rotating in opposite directions. Steam or heat-conducting oil are respectively sent into the shaft tube 28 from the heat medium inlet and outlet device 6 of the heat exchange shaft 2, and are evenly distributed into dozens of hollow discs 18, and at the same time, the steam or heat-conducting oil is passed into the shell clamp In the sleeve 23 , the material to be treated conducts heat transfer with the heat medium under the joint action of the three heat exchange areas of the disc 18 , the shaft tube 28 , and the shell jacket 23 . The flat scraper 25 set on the disc 18 scrapes and stirs the material, and the pushing scraper 24 set on the disc 18 transports the material to the discharge end step by step, and the material meeting the requirements overflows from the top of the overflow baffle 3 flow, and then discharged from the drying machine from the discharge port 9. The interlaced disks 18 on the two heat exchange shafts 2 clean up the materials adhered to the wall surface of the disks 18 and the shaft tube 28 in real time, and strengthen the stirring effect on the materials, and the materials close to the heat transfer area are updated in time , so that the drying efficiency and heat transfer efficiency are significantly improved. When the heat medium is steam, the condensed water after steam heat transfer in the two heat exchange shafts 2 gathers at the bottom of the shaft tubes 28, and is discharged from the equipment in time by the siphon device 38 and the rotary joint 37. When the heat medium is heat transfer oil, the heat transfer oil in the disks 18 on the two heat exchange shafts 2 is collected into the casing 35 by each outlet heat transfer oil pipe 36 and discharged from the equipment by the rotary joint 37 . The evaporated water vapor is discharged from the air outlet 16 on the top of the container 1 and enters the post-processing device.
实施例2 Example 2
以脱水能力为3.5T/h的用于污泥干化的超级圆盘干化机为例,圆盘18的外直径为1.65米,轴管28直径为0.63米,每根换热轴换热轴2上均匀布置50片圆盘18,两轴相邻圆盘18旋转时净间隙为10毫米,壳体19外设壳体夹套23,总换热面积为450㎡。设备外形尺寸长*宽*高为13M*3.5M*3.2M,设备功率为110KW,两根换热轴2转速为2-5RPM,热源为0.6Mpa的饱和蒸汽,污泥进料水分为80%左右,出污泥水分为40%左右,该设备能成功越过污泥的“胶黏相”,自清理作用显著,无需停机人工清理或加干料返混。单台套设备可满足120吨/天,水分从80%干化至40%的污泥处理。调整污泥的加入量或调整溢流挡板的高度,即调整污泥的停留时间,出污泥水分可不同,可分别满足填埋、土地利用、焚烧、资源化处置等要求。 Taking the super disc dryer for sludge drying with a dehydration capacity of 3.5T/h as an example, the outer diameter of the disc 18 is 1.65 meters, and the diameter of the shaft tube 28 is 0.63 meters. 50 disks 18 are evenly arranged on the shaft 2, and the net gap between two adjacent disks 18 is 10mm when they rotate. The shell 19 is equipped with a shell jacket 23, and the total heat exchange area is 450㎡. The overall size of the equipment is 13M*3.5M*3.2M, the power of the equipment is 110KW, the speed of the two heat exchange shafts is 2-5RPM, the heat source is 0.6Mpa saturated steam, and the moisture content of the sludge feed is 80%. The water content of the sludge is about 40%. The equipment can successfully pass through the "glue phase" of the sludge, and the self-cleaning effect is remarkable. There is no need to stop the machine for manual cleaning or add dry materials for back-mixing. A single set of equipment can meet the sludge treatment requirement of 120 tons per day, and the moisture content is from 80% to 40%. By adjusting the amount of sludge added or the height of the overflow baffle, that is, adjusting the residence time of the sludge, the water content of the sludge can be different, which can meet the requirements of landfill, land use, incineration, and resource disposal.
尽管已经示出和描述了本实用新型的实施例和比较例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。 Although the embodiments and comparative examples of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and purpose of the present invention , replacement and modification, the scope of the present utility model is defined by the claims and their equivalents.
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| CN201620110063.7U CN205528352U (en) | 2016-02-03 | 2016-02-03 | Disc mummification machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105523702A (en) * | 2016-02-03 | 2016-04-27 | 山东齐盛机电工程有限公司 | Disk drying and cooling machine |
| CN108844356A (en) * | 2018-02-12 | 2018-11-20 | 舟山新舟鱼粉机械有限公司 | A kind of twin shaft drying machine |
| WO2019153943A1 (en) * | 2018-02-12 | 2019-08-15 | 舟山新舟鱼粉机械有限公司 | Vacuum dual shaft dryer |
-
2016
- 2016-02-03 CN CN201620110063.7U patent/CN205528352U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105523702A (en) * | 2016-02-03 | 2016-04-27 | 山东齐盛机电工程有限公司 | Disk drying and cooling machine |
| CN105523702B (en) * | 2016-02-03 | 2018-03-13 | 山东齐盛机电工程有限公司 | A kind of disk desiccation machine |
| CN108844356A (en) * | 2018-02-12 | 2018-11-20 | 舟山新舟鱼粉机械有限公司 | A kind of twin shaft drying machine |
| CN108935954A (en) * | 2018-02-12 | 2018-12-07 | 舟山新舟鱼粉机械有限公司 | A kind of hydrolyzed fish meal processing method |
| WO2019153943A1 (en) * | 2018-02-12 | 2019-08-15 | 舟山新舟鱼粉机械有限公司 | Vacuum dual shaft dryer |
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