CN205528160U - Automobile -used urea machine water processing system - Google Patents
Automobile -used urea machine water processing system Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及车辆工程水处理技术领域,尤其涉及一种车用尿素机水处理系统。The utility model relates to the technical field of vehicle engineering water treatment, in particular to a vehicle urea machine water treatment system.
背景技术Background technique
车用尿素溶液是一种使用在选择性催化还原技术(Selective CatalyticReduction Technology,简称SCR)中,用来减少柴油车尾气中的氮氧化物污染的液体。它属于氮氧化物选择性催化还原剂,可以由以一定比例的超纯度车用尿素及纯水合成。柴油车使用这种车用尿素溶液后,尾气排放中的氮氧化物就能被分解为无污染的氮气和水蒸气,可直接减少雾霾污染。Vehicle urea solution is a liquid used in Selective Catalytic Reduction Technology (SCR) to reduce nitrogen oxide pollution in diesel vehicle exhaust. It belongs to nitrogen oxide selective catalytic reduction agent, which can be synthesized by a certain proportion of ultra-purity vehicle urea and pure water. After diesel vehicles use this urea solution for vehicles, the nitrogen oxides in the exhaust emissions can be decomposed into non-polluting nitrogen and water vapor, which can directly reduce smog pollution.
目前,车用尿素机水处理系统功能单一,只是将经过处理后的超纯水用来制备尿素溶液,在水处理过程中把产生的原水直接排出,没有收集进行合理的利用,造成水资源浪费,水利用率低,不利于节约生产成本,同时,由于也未设计饮用水出口,因此,不利于产品多功能化的需求。At present, the water treatment system of the vehicle urea machine has a single function. It only uses the treated ultrapure water to prepare urea solution. During the water treatment process, the raw water produced is directly discharged, and it is not collected for reasonable use, resulting in waste of water resources. , The water utilization rate is low, which is not conducive to saving production costs. At the same time, because the drinking water outlet is not designed, it is not conducive to the demand for multifunctional products.
基于以上所述,亟需一种车用尿素机水处理系统,以解决现有车用尿素机水处理系统功能单一,水利用率低,生产成本高,无法满足产品多功能化需求的问题。Based on the above, there is an urgent need for a vehicle urea machine water treatment system to solve the problems that the existing vehicle urea machine water treatment system has single function, low water utilization rate, high production cost, and cannot meet the multi-functional requirements of the product.
实用新型内容Utility model content
本实用新型的目的是提出一种车用尿素机水处理系统,以解决现有车用尿素机水处理系统功能单一,水利用率低,生产成本高,无法满足产品多功能化需求的问题。The purpose of this utility model is to propose a vehicle urea machine water treatment system to solve the problems that the existing vehicle urea machine water treatment system has single function, low water utilization rate, high production cost, and cannot meet the multifunctional requirements of the product.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种车用尿素机水处理系统,包括依次与市政水连接的预处理装置、反渗透处理装置和电去离子处理装置;A water treatment system for a vehicle urea machine, comprising a pretreatment device, a reverse osmosis treatment device and an electrodeionization treatment device sequentially connected to municipal water;
所述预处理装置包括过滤组件,用于过滤原水中的泥沙、颗粒及微生物;预处理后的水可作为冷却车辆的冷却水和清洗车辆的清洗水;The pretreatment device includes a filter assembly for filtering sediment, particles and microorganisms in the raw water; the pretreated water can be used as cooling water for cooling vehicles and cleaning water for cleaning vehicles;
所述反渗透处理装置包括反渗透膜组件,用于脱出水中的电解质离子;反渗透处理后的水可作为饮用水;The reverse osmosis treatment device includes a reverse osmosis membrane module for removing electrolyte ions in water; the water after reverse osmosis treatment can be used as drinking water;
所述电去离子处理装置包括电去离子模块,用于脱出水中的有机物、无机盐和重金属杂质;电去离子处理后的水可作为制备车用尿素溶液的超纯水。The electrodeionization treatment device includes an electrodeionization module for removing organic matter, inorganic salts and heavy metal impurities in water; the water after electrodeionization treatment can be used as ultrapure water for preparing urea solution for vehicles.
作为一种车用尿素机水处理系统的优选方案,所述过滤组件包括PP棉过滤器和活性炭过滤器。As a preferred solution of a vehicle urea machine water treatment system, the filter assembly includes a PP cotton filter and an activated carbon filter.
作为一种车用尿素机水处理系统的优选方案于,所述反渗透膜组件包括依次连接的双反渗透膜组件和单反渗透膜组件。As a preferred solution of the vehicle urea machine water treatment system, the reverse osmosis membrane module includes double reverse osmosis membrane modules and a single reverse osmosis membrane module connected in sequence.
作为一种车用尿素机水处理系统的优选方案,所述电去离子处理装置还包括紫外线杀菌器,所述紫外线杀菌器分别与单反渗透膜组件和电去离子模块连接。As a preferred solution of the vehicle urea machine water treatment system, the electrodeionization treatment device further includes an ultraviolet sterilizer, and the ultraviolet sterilizer is respectively connected to the single reverse osmosis membrane module and the electrodeionization module.
作为一种车用尿素机水处理系统的优选方案,所述双反渗透膜组件通过管道与活性炭过滤器连接,所述管道上设置有预处理纯水箱和一级高压泵。As a preferred solution of the vehicle urea machine water treatment system, the double reverse osmosis membrane module is connected to the activated carbon filter through a pipeline, and the pipeline is provided with a pretreatment pure water tank and a first-stage high-pressure pump.
作为一种车用尿素机水处理系统的优选方案,所述双反渗透膜组件通过管道与单反渗透膜组件连接,该管道上设置有一级反渗透纯水箱和二级高压泵。As a preferred solution of the vehicle urea machine water treatment system, the double reverse osmosis membrane module is connected to the single reverse osmosis membrane module through a pipeline, and the pipeline is provided with a primary reverse osmosis pure water tank and a secondary high-pressure pump.
作为一种车用尿素机水处理系统的优选方案,所述单反渗透膜组件与紫外线杀菌器之间设置有二级反渗透纯水箱。As a preferred solution of the vehicle urea machine water treatment system, a secondary reverse osmosis pure water tank is arranged between the single reverse osmosis membrane module and the ultraviolet sterilizer.
作为一种车用尿素机水处理系统的优选方案,所述电去离子模块与电去离子纯水箱连接。As a preferred solution of a vehicle urea machine water treatment system, the electrodeionization module is connected to an electrodeionization pure water tank.
作为一种车用尿素机水处理系统的优选方案,所述一级高压泵和二级高压泵的进出口均设置有欠压保护装置和超压保护装置。As a preferred solution of the vehicle urea machine water treatment system, the inlet and outlet of the first-stage high-pressure pump and the second-stage high-pressure pump are both provided with an underpressure protection device and an overpressure protection device.
作为一种车用尿素机水处理系统的优选方案,还包括监视控制系统,通过通信线路连接预处理装置、反渗透处理装置和电去离子处理装置中设置的各个闭环控制点,用于监控每个闭环控制点的实时传感数据,以及向所述闭环控制点发送控制命令。As a preferred solution of the vehicle urea machine water treatment system, it also includes a monitoring and control system, which is connected to each closed-loop control point set in the pretreatment device, reverse osmosis treatment device and electrodeionization treatment device through communication lines, and is used to monitor each real-time sensing data of a closed-loop control point, and send control commands to the closed-loop control point.
本实用新型的有益效果为:The beneficial effects of the utility model are:
本实用新型提出一种车用尿素机水处理系统,市政水依次经过预处理装置、反渗透处理装置和电去离子处理装置进行水处理,过滤出原水中的泥沙、颗粒及微生物,获得冷却车辆的冷却水和清洗车辆的清洗水;脱出水中的电解质离子,获得饮用水;脱出水中的有机物、无机盐和重金属杂质,获得制备车用尿素溶液的超纯水。本实用新型将市政水进行三级处理利用,可提高水的利用率,节约资源,节约生产成本,增加产品的使用功能,使得产品功能更加多元化。The utility model proposes a vehicle urea machine water treatment system. The municipal water is sequentially processed through a pretreatment device, a reverse osmosis treatment device and an electrodeionization treatment device to filter out sediment, particles and microorganisms in the raw water to obtain cooling. Cooling water for vehicles and washing water for cleaning vehicles; remove electrolyte ions in water to obtain drinking water; remove organic matter, inorganic salts and heavy metal impurities in water to obtain ultrapure water for preparing urea solution for vehicles. The utility model carries out three-stage treatment and utilization of municipal water, which can improve the water utilization rate, save resources, save production costs, increase the use function of the product, and make the product function more diversified.
附图说明Description of drawings
图1是本实用新型具体实施方式提供的车用尿素机水处理系统的结构框图;Fig. 1 is the structural block diagram of the vehicle urea machine water treatment system that the specific embodiment of the present invention provides;
图2是本实用新型具体实施方式提供的车用尿素机水处理系统的流程图。Fig. 2 is a flow chart of the vehicle urea machine water treatment system provided by the specific embodiment of the utility model.
图中:In the picture:
1、预处理装置;2、反渗透处理装置;3、电去离子处理装置;4、监视控制系统;5、预处理纯水箱;6、一级高压泵;7、一级反渗透纯水箱;8、二级高压泵;9、二级反渗透纯水箱;10、电去离子纯水箱;11、过滤组件;21、反渗透膜组件;31、电去离子模块;32、紫外线杀菌器;1. Pretreatment device; 2. Reverse osmosis treatment device; 3. Electrodeionization treatment device; 4. Monitoring and control system; 5. Pretreatment pure water tank; 6. First-level high-pressure pump; 7. First-level reverse osmosis pure water 8. Secondary high-pressure pump; 9. Secondary reverse osmosis pure water tank; 10. Electrodeionization pure water tank; 11. Filter assembly; 21. Reverse osmosis membrane module; 31. Electrodeionization module; 32. Ultraviolet light Sterilizer;
111、PP棉过滤器;112、活性炭过滤器;211、双反渗透膜组件;212、单反渗透膜组件。111. PP cotton filter; 112. Activated carbon filter; 211. Double reverse osmosis membrane module; 212. Single reverse osmosis membrane module.
具体实施方式detailed description
为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本实用新型实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the technical problem solved by the utility model, the technical scheme adopted and the technical effect achieved clearer, the technical scheme of the embodiment of the utility model will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiment is only Some embodiments of the utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present utility model.
如图1、图2所示,本实施方式提出一种优选的车用尿素机水处理系统,其包括依次与市政水连接的预处理装置1、反渗透处理装置2、电去离子处理装置3和监视控制系统4。As shown in Figure 1 and Figure 2, this embodiment proposes a preferred vehicle urea machine water treatment system, which includes a pretreatment device 1, a reverse osmosis treatment device 2, and an electrodeionization treatment device 3 that are sequentially connected to municipal water and monitoring control system4.
预处理装置1包括过滤组件11,用于过滤原水中的泥沙、颗粒及微生物。预处理后的水可作为冷却车辆的冷却水和清洗车辆的清洗水。反渗透处理装置2包括反渗透膜组件21,用于脱出水中的电解质离子。反渗透处理后的水可作为饮用水。电去离子处理装置3包括电去离子模块31,用于脱出水中的有机物、无机盐和重金属杂质。电去离子处理后的水可作为制备车用尿素溶液的超纯水。监视控制系统4则通过通信线路连接预处理装置1、反渗透处理装置2和电去离子处理装置3中设置的各个闭环控制点,用于监控每个闭环控制点的实时传感数据,以及向闭环控制点发送控制命令。The pretreatment device 1 includes a filter assembly 11 for filtering sediment, particles and microorganisms in the raw water. The pretreated water can be used as cooling water for cooling vehicles and washing water for washing vehicles. The reverse osmosis treatment device 2 includes a reverse osmosis membrane module 21 for removing electrolyte ions in water. Water treated by reverse osmosis can be used as drinking water. The electrodeionization treatment device 3 includes an electrodeionization module 31 for removing organic substances, inorganic salts and heavy metal impurities in water. The water after electrodeionization treatment can be used as ultrapure water for preparing urea solution for vehicles. The monitoring and control system 4 connects the closed-loop control points set in the pretreatment device 1, the reverse osmosis treatment device 2 and the electrodeionization treatment device 3 through communication lines, and is used to monitor the real-time sensing data of each closed-loop control point and send The closed-loop control point sends control commands.
在本实施方式中,过滤组件11包括相连接的PP棉过滤器111和活性炭过滤器112。PP棉过滤器111的滤芯优选为5芯20寸PP面滤芯,用于过滤水中的泥沙、铁锈等固体颗粒杂质。活性炭过滤器112的滤芯优选为5芯20寸炭棒滤芯,用于去除水中的余氯、有机化合物和部分重金属等物质。In this embodiment, the filter assembly 11 includes a PP cotton filter 111 and an activated carbon filter 112 connected together. The filter core of PP cotton filter 111 is preferably 5 cores 20 inch PP face filter cores, is used for filtering solid particle impurities such as silt, iron rust in water. The filter element of the activated carbon filter 112 is preferably a 5-core 20-inch carbon rod filter element, which is used to remove residual chlorine, organic compounds and some heavy metals in water.
反渗透膜组件21包括依次连接的双反渗透膜组件211和单反渗透膜组件212。双反渗透膜组件211用于去除水中的细菌、病毒、胶体、有机物、无机盐和重金属等杂质。经过双反渗透膜组件211处理的水可达到国家卫生部直饮水标准。单反渗透膜组件212用于进一步去除水中的细菌、病毒、胶体、有机物、无机盐和重金属等杂质,得到更加纯净的饮用水质。The reverse osmosis membrane module 21 includes a double reverse osmosis membrane module 211 and a single reverse osmosis membrane module 212 connected in sequence. The double reverse osmosis membrane module 211 is used to remove impurities such as bacteria, viruses, colloids, organic matter, inorganic salts and heavy metals in water. The water treated by the double reverse osmosis membrane module 211 can meet the standard of the Ministry of Health for direct drinking water. The single reverse osmosis membrane module 212 is used to further remove impurities such as bacteria, viruses, colloids, organic matter, inorganic salts and heavy metals in water to obtain more pure drinking water quality.
电去离子处理是一种将离子交换技术,离子交换膜技术和离子电迁移技术相结合的纯水制造技术。电去离子处理技术可将电渗析和离子交换技术相结合,利用两端电极电压使水中带电离子移动,并配合离子交换树脂及选择性树脂膜以加速离子移动去除,达到水纯化的目的。上述的电去离子处理装置3还包括紫外线杀菌器32,紫外线杀菌器32可以有效消灭水中的细菌和病毒。当紫外线照射到微生物时,便发生能量的传递和积累,积累结果造成微生物的灭活,从而达到消毒的目的。Electrodeionization treatment is a pure water manufacturing technology that combines ion exchange technology, ion exchange membrane technology and ion electromigration technology. Electrodeionization treatment technology can combine electrodialysis and ion exchange technology, use the electrode voltage at both ends to move charged ions in water, and cooperate with ion exchange resin and selective resin membrane to accelerate the removal of ions, so as to achieve the purpose of water purification. The above-mentioned electrodeionization treatment device 3 also includes an ultraviolet sterilizer 32, which can effectively eliminate bacteria and viruses in water. When ultraviolet rays irradiate microorganisms, energy transfer and accumulation will occur, and the accumulated results will cause the inactivation of microorganisms, thereby achieving the purpose of disinfection.
在预处理装置1、反渗透处理装置2、电去离子处理装置3中均设有至少一个闭环控制点,在闭环控制点设置压力传感器和流量传感器,用于对进入预处理装置1、反渗透处理装置2、电去离子处理装置3和在预处理装置1、反渗透处理装置2、电去离子处理装置3内运行的水进行实时压力和流量侦测,并在监视控制系统4的控制下,控制水的压力和流量。In the pretreatment device 1, the reverse osmosis treatment device 2, and the electrodeionization treatment device 3, at least one closed-loop control point is arranged, and a pressure sensor and a flow sensor are arranged at the closed-loop control point for controlling the The treatment device 2, the electrodeionization treatment device 3 and the water running in the pretreatment device 1, the reverse osmosis treatment device 2, and the electrodeionization treatment device 3 perform real-time pressure and flow detection, and are under the control of the monitoring control system 4 , to control the pressure and flow of water.
在本实施方式中,各装置之间通过管道连接。具体的,双反渗透膜组件211的输入端通过管道与活性炭过滤器112连接,输入管道上设置有预处理纯水箱5和一级高压泵6。预处理纯水箱5可用来储存预处理过的水。在预处理纯水箱5的输入管道上设置有流量计,用于对进入预处理纯水箱5的水量进行计量。一级高压泵6用于对双反渗透膜组件211提供反渗透压。双反渗透膜组件211的输出端通过管道与单反渗透膜组件212连接,输出管道上设置有一级反渗透纯水箱7和二级高压泵8。一级反渗透纯水箱7可用来储存双反渗透处理过的纯水。在一级反渗透纯水箱7的输入管道上设置有流量计,用于对进入一级反渗透纯水箱7的水量进行计量。二级高压泵8用于对单反渗透膜组件212提供反渗透压。一级高压泵6和二级高压泵8的进出口均设置有欠压保护装置和超压保护装置(图中未示出)。紫外线杀菌器32的输入端通过管道与单反渗透膜组件212连接,输入管道上设置有二级反渗透纯水箱9,在二级反渗透纯水箱9的输入管道上设置有流量计,用于对进入二级反渗透纯水箱9的水量进行计量。紫外线杀菌器32的输出端通过管道与电去离子模块31连接。电去离子模块31的输出端通过管道与电去离子纯水箱连接10。在电去离子纯水箱10的输入管道上设置有流量计,用于对进入电去离子纯水箱10的水量进行计量。上述各水箱均设置有液位控制。In this embodiment, the devices are connected through pipelines. Specifically, the input end of the double reverse osmosis membrane module 211 is connected to the activated carbon filter 112 through a pipeline, and a pretreatment pure water tank 5 and a primary high pressure pump 6 are arranged on the input pipeline. The pre-treated pure water tank 5 can be used to store pre-treated water. A flow meter is arranged on the input pipe of the pretreatment pure water tank 5 for measuring the amount of water entering the pretreatment pure water tank 5 . The primary high-pressure pump 6 is used to provide reverse osmosis pressure to the double reverse osmosis membrane module 211 . The output end of the double reverse osmosis membrane module 211 is connected to the single reverse osmosis membrane module 212 through a pipeline, and the output pipeline is provided with a primary reverse osmosis pure water tank 7 and a secondary high pressure pump 8 . The primary reverse osmosis pure water tank 7 can be used to store double reverse osmosis treated pure water. A flow meter is arranged on the input pipe of the primary reverse osmosis pure water tank 7 for measuring the amount of water entering the primary reverse osmosis pure water tank 7 . The secondary high-pressure pump 8 is used to provide reverse osmosis pressure to the single reverse osmosis membrane module 212 . Both the inlet and outlet of the primary high pressure pump 6 and the secondary high pressure pump 8 are provided with an underpressure protection device and an overpressure protection device (not shown in the figure). The input end of the ultraviolet sterilizer 32 is connected with the single reverse osmosis membrane module 212 through the pipeline, the input pipeline is provided with the secondary reverse osmosis pure water tank 9, and the input pipeline of the secondary reverse osmosis pure water tank 9 is provided with a flowmeter, used To measure the amount of water entering the secondary reverse osmosis pure water tank 9. The output end of the ultraviolet sterilizer 32 is connected with the electrodeionization module 31 through a pipeline. The output end of the electrodeionization module 31 is connected to the electrodeionization pure water tank 10 through a pipeline. A flow meter is provided on the input pipe of the electrodeionized pure water tank 10 for measuring the amount of water entering the electrodeionized pure water tank 10 . Each of the above water tanks is provided with liquid level control.
市政水依次经过预处理装置1、反渗透处理装置2和电去离子处理装置3进行水处理,过滤出原水中的泥沙、颗粒及微生物,获得冷却车辆的冷却水和清洗车辆的清洗水;脱出水中的电解质离子,获得饮用水;脱出水中的有机物、无机盐和重金属杂质,获得制备车用尿素溶液的超纯水。The municipal water is treated sequentially through the pretreatment device 1, the reverse osmosis treatment device 2 and the electrodeionization treatment device 3 to filter out the sediment, particles and microorganisms in the raw water, and obtain the cooling water for cooling the vehicle and the washing water for cleaning the vehicle; The electrolyte ions in the water are removed to obtain drinking water; the organic matter, inorganic salts and heavy metal impurities in the water are removed to obtain ultra-pure water for preparing urea solution for vehicles.
本实用新型将市政水进行三级处理利用,可提高水的利用率,节约资源,节约生产成本,增加产品的使用功能,使得产品功能更加多元化。The utility model carries out three-stage treatment and utilization of municipal water, which can improve the water utilization rate, save resources, save production costs, increase the use function of the product, and make the product function more diversified.
以结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principle of the utility model is described in conjunction with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be construed as limiting the protection scope of the utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620131494.1U CN205528160U (en) | 2016-02-19 | 2016-02-19 | Automobile -used urea machine water processing system |
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| CN201620131494.1U CN205528160U (en) | 2016-02-19 | 2016-02-19 | Automobile -used urea machine water processing system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105565555A (en) * | 2016-02-19 | 2016-05-11 | 珠海格力智能装备有限公司 | Water treatment system of automotive urea machine |
| WO2018107961A1 (en) * | 2016-12-13 | 2018-06-21 | 珠海格力智能装备有限公司 | Urea production apparatus |
-
2016
- 2016-02-19 CN CN201620131494.1U patent/CN205528160U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105565555A (en) * | 2016-02-19 | 2016-05-11 | 珠海格力智能装备有限公司 | Water treatment system of automotive urea machine |
| WO2018107961A1 (en) * | 2016-12-13 | 2018-06-21 | 珠海格力智能装备有限公司 | Urea production apparatus |
| US10668445B2 (en) | 2016-12-13 | 2020-06-02 | Zhuhai Gree Intelligent Equipment Co., Ltd. | Urea preparation machine |
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