CN205527289U - Two case empty van hoists in side - Google Patents
Two case empty van hoists in side Download PDFInfo
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- CN205527289U CN205527289U CN201620335705.3U CN201620335705U CN205527289U CN 205527289 U CN205527289 U CN 205527289U CN 201620335705 U CN201620335705 U CN 201620335705U CN 205527289 U CN205527289 U CN 205527289U
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Abstract
本实用新型揭示了一种侧面双箱空箱吊具,包括:并排布置的侧面空箱吊具组件和中间吊点装置,侧面空箱吊具组件和中间吊点装置都连接到起重机的上架,侧面空箱吊具组件从侧面起吊空箱,中间吊点装置从顶部起吊空箱。中部转销机构驱动中部转销箱下降,中间吊点装置从顶部起吊空箱,侧面空箱吊具组件从侧面起吊空箱,侧面双箱空箱吊具同时起吊双箱。中部转销机构驱动中部转销箱上升,中间吊点装置不工作,侧面空箱吊具组件从侧面起吊空箱,侧面双箱空箱吊具起吊单箱。本实用新型的侧面双箱空箱吊具具有侧面起吊的起升高度优势,同时具备双箱起吊能力,具有较高的作业效率。
The utility model discloses a double side empty container spreader, comprising: side empty container spreader components and middle lifting point devices arranged side by side, both side empty container spreader components and the middle lifting point device are connected to the upper frame of the crane, The side empty container lifter assembly lifts the empty container from the side, and the middle lifting point device lifts the empty container from the top. The middle reselling mechanism drives the middle reselling box down, the middle lifting point device lifts the empty box from the top, the side empty box spreader assembly lifts the empty box from the side, and the side double empty box spreader simultaneously lifts the double boxes. The middle reselling mechanism drives the middle reselling box to rise, the middle lifting point device does not work, the side empty container spreader assembly lifts the empty container from the side, and the side double empty container spreader lifts the single container. The utility model has the advantage of the lifting height of the side double-box empty container lifting, and has the double-box lifting capacity at the same time, and has high operating efficiency.
Description
技术领域technical field
本实用新型涉及起重机技术,更具体地说,涉及起重机的吊具。The utility model relates to crane technology, more specifically, relates to a crane spreader.
背景技术Background technique
目前岸边集装箱起重机,也叫岸桥上的吊具的传统装卸方式是:从集装箱顶部通过四个转销与集装箱顶面上的四个顶角件连接从而起吊集装箱。At present, the traditional loading and unloading method of the quay container crane, also known as the spreader on the quay bridge, is: from the top of the container, connect with four corner pieces on the top surface of the container through four revolving pins to lift the container.
受船舶大型化影响,船舶的高度越来越高,堆放在船舶上的集装箱的高度也越来越高,一些港口早期购置的岸桥,由于起升高度不足,在涨潮的时间段船身上浮后与起重机主大梁高度差变小,传统吊具无法从集装箱顶部着箱装卸堆码在船舶顶层集装箱。Affected by the large-scale ships, the height of the ships is getting higher and higher, and the height of the containers stacked on the ships is also getting higher and higher. Some quay bridges purchased in the early days of the port, due to insufficient lifting height, float on the ship during the high tide. Later, the height difference between the main beam of the crane and the crane became smaller, and the traditional spreader could not load and unload the container from the top of the container and stack it on the top container of the ship.
由于购置新岸桥或则改造岸桥的价格高昂,工序复杂,于是改变吊具的起吊方式成为一种合理的选择。从集装箱堆放的规律来说,堆放在高区或者顶部的基本是空箱,空箱重量轻,因此可以从侧面起吊。从侧面起吊集装箱,吊具不需要起升到高于集装箱的高度,因此可以降低对于起重机高度的要求,现有的岸桥也能够满足需求。现有产品中有两吊点或者四吊点的侧面空箱吊具,能从侧面起吊空箱。但这些现有产品每次只能起吊一个集装箱空箱,作业效率比较低,双箱机集卡需要再轨道上等待两次作业流程,才能将两个空箱取下。Due to the high price and complicated process of purchasing a new quay crane or rebuilding the quay crane, it is a reasonable choice to change the lifting method of the spreader. From the law of container stacking, basically empty containers are stacked on the high area or on the top, and the empty containers are light in weight, so they can be lifted from the side. When lifting the container from the side, the spreader does not need to be lifted higher than the height of the container, so the requirement for the height of the crane can be reduced, and the existing quay bridge can also meet the demand. Among the existing products, there are side empty container spreaders with two lifting points or four lifting points, which can lift empty containers from the side. However, these existing products can only lift one empty container at a time, and the operation efficiency is relatively low. The double-container truck needs to wait for two operations on the track to remove the two empty containers.
实用新型内容Utility model content
本实用新型旨在提出一种能够起吊双箱的侧面双箱空箱吊具。The utility model aims at proposing a side double-box empty-case spreader capable of lifting double-cases.
根据本实用新型的一实施例,提出一种侧面双箱空箱吊具,包括:并排布置的侧面空箱吊具组件和中间吊点装置,侧面空箱吊具组件和中间吊点装置都连接到起重机的上架,侧面空箱吊具组件从侧面起吊空箱,中间吊点装置从顶部起吊空箱。According to an embodiment of the utility model, a side double-box empty container spreader is proposed, comprising: side empty container spreader assemblies and intermediate lifting point devices arranged side by side, and the side empty container spreader assemblies and the intermediate lifting point devices are connected When the crane is put on the rack, the side empty container spreader assembly lifts the empty container from the side, and the middle lifting point device lifts the empty container from the top.
在一个实施例中,侧面空箱吊具组件包括:框架结构、俯仰装置和吊具,框架结构连接至起重机的上架,吊具经由俯仰装置连接于框架结构。In one embodiment, the side empty container spreader assembly includes: a frame structure, a pitching device and a spreader, the frame structure is connected to the upper frame of the crane, and the spreader is connected to the frame structure via the pitching device.
在一个实施例中,框架结构具有配重调节机构,配重调节机构包括导轨、配重块和水平油缸,导轨沿着框架结构的宽度方向布置,配重块放置在导轨上并能沿导轨移动,导轨的方向使得配重块能够靠近吊具或者远离吊具,水平油缸拉动或者推动配重块沿导轨移动。In one embodiment, the frame structure has a counterweight adjustment mechanism, the counterweight adjustment mechanism includes a guide rail, a counterweight and a horizontal oil cylinder, the guide rail is arranged along the width direction of the frame structure, and the counterweight is placed on the guide rail and can move along the guide rail , the direction of the guide rail is such that the counterweight can be close to the spreader or away from the spreader, and the horizontal cylinder pulls or pushes the counterweight to move along the guide rail.
在一个实施例中,吊具是两吊点吊具或者四吊点吊具,吊具包括:转销机构、吊具伸缩臂、伸缩机构、起升机构和吊具连接架,转销机构的数量对应于吊点的数量,转销机构分别连接至集装箱的顶角件,经油缸的伸缩实现转销开闭锁,伸缩机构利用液压油缸驱动吊具伸缩臂伸缩以适应不同的集装箱尺寸,起升机构利用液压油缸驱动吊具连接架和吊具升降。In one embodiment, the spreader is a spreader with two lifting points or a spreader with four lifting points, and the spreader includes: a reselling mechanism, a telescopic arm of the spreader, a telescopic mechanism, a lifting mechanism and a connecting frame of the spreader, and the reselling mechanism The number corresponds to the number of lifting points. The resell mechanism is respectively connected to the top corner of the container, and the resell is opened and locked through the expansion and contraction of the oil cylinder. The telescopic mechanism uses the hydraulic cylinder to drive the telescopic arm of the spreader to expand and contract to adapt to different container sizes. The mechanism uses the hydraulic oil cylinder to drive the spreader connection frame and the spreader to lift.
在一个实施例中,俯仰装置包括:门架结构、连接销轴和俯仰油缸,吊具设置于门架结构上,连接销轴连接框架结构和门架结构,俯仰油缸驱动门架结构绕连接销轴旋转。In one embodiment, the pitching device includes: a mast structure, a connecting pin shaft and a pitching oil cylinder, the spreader is arranged on the mast structure, the connecting pin shaft connects the frame structure and the mast structure, and the pitching oil cylinder drives the mast structure around the connecting pin Axis rotation.
在一个实施例中,中间吊点装置包括:中部转销机构、中部转销箱、框架结构和限位机构。中部转销机构驱动中部转销箱沿框架结构上下移动,限位机构限制中部转销箱的移动范围。In one embodiment, the middle lifting point device includes: a middle resell mechanism, a middle resell box, a frame structure and a limit mechanism. The middle reselling mechanism drives the middle reselling box to move up and down along the frame structure, and the limit mechanism limits the moving range of the middle reselling box.
在一个实施例中,中部转销机构包括转动板、转动轴、驱动装置、缓冲器,框架结构包括移动架和导轨,限位机构包括限位板和一组限位开关,一组限位开关包括下降限位开关和上升限位开关。转动板和缓冲器通过转动轴连接,驱动装置带动转动板转动,转动板转动通过转动轴带动缓冲器上下移动,缓冲器带动中部转销箱沿着移动架上的导轨上下移动,中部转销箱上具有限位板,限位板与下降限位开关和上升限位开关之间互相感应,通过限位板、下降限位开关和上升限位开关限制中部转销箱的上下移动范围。In one embodiment, the middle repin mechanism includes a rotating plate, a rotating shaft, a driving device, and a buffer, the frame structure includes a moving frame and guide rails, and the limit mechanism includes a limit plate and a set of limit switches, and a set of limit switches Including down limit switch and up limit switch. The rotating plate and the buffer are connected by the rotating shaft, the driving device drives the rotating plate to rotate, the rotating plate rotates through the rotating shaft to drive the buffer to move up and down, the buffer drives the middle repin box to move up and down along the guide rail on the moving frame, and the middle repin box There is a limit plate on the top, and the limit plate, the descending limit switch and the ascending limit switch are mutually induced, and the up and down movement range of the middle part repin box is limited by the limit plate, the descending limit switch and the ascending limit switch.
在一个实施例中,中部转销机构驱动中部转销箱下降,中间吊点装置从顶部起吊空箱,侧面空箱吊具组件从侧面起吊空箱,侧面双箱空箱吊具同时起吊双箱。中部转销机构驱动中部转销箱上升,中间吊点装置不工作,侧面空箱吊具组件从侧面起吊空箱,侧面双箱空箱吊具起吊单箱。In one embodiment, the middle reselling mechanism drives the middle reselling box to descend, the middle lifting point device lifts the empty box from the top, the side empty box spreader assembly lifts the empty box from the side, and the side double box empty box spreader lifts the double box at the same time . The middle reselling mechanism drives the middle reselling box to rise, the middle lifting point device does not work, the side empty box spreader assembly lifts the empty box from the side, and the side double empty box spreader lifts the single box.
本实用新型的侧面双箱空箱吊具具有侧面起吊的起升高度优势,同时具备双箱起吊能力,具有较高的作业效率。The utility model has the advantage of the lifting height of the side double-box empty container lifting, and has the double-box lifting capacity at the same time, and has high operating efficiency.
附图说明Description of drawings
本实用新型上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变的更加明显,在附图中相同的附图标记始终表示相同的特征,其中:The above-mentioned and other features, properties and advantages of the present utility model will become more apparent through the following description in conjunction with the accompanying drawings and embodiments. In the accompanying drawings, the same reference numerals always represent the same features, wherein:
图1揭示了根据本实用新型的一实施例的侧面双箱空箱吊具的主视图。Fig. 1 discloses a front view of a lateral twin-container empty-container spreader according to an embodiment of the present invention.
图2揭示了根据本实用新型的一实施例的侧面双箱空箱吊具的俯视图。Fig. 2 discloses a top view of a lateral double-container empty-container spreader according to an embodiment of the present invention.
图3揭示了根据本实用新型的一实施例的侧面双箱空箱吊具中侧面空箱吊具组件的主视图。Fig. 3 discloses a front view of the side empty container spreader assembly in the side double container empty container spreader according to an embodiment of the utility model.
图4揭示了根据本实用新型的一实施例的侧面双箱空箱吊具中侧面空箱吊具组件的侧视图。Fig. 4 discloses a side view of the side empty container spreader assembly in the side double container empty container spreader according to an embodiment of the utility model.
图5揭示了根据本实用新型的一实施例的侧面双箱空箱吊具中中间吊点装置的主视图。Fig. 5 discloses a front view of the intermediate lifting point device in the side double-container empty container spreader according to an embodiment of the present invention.
图6揭示了根据本实用新型的一实施例的侧面双箱空箱吊具中中间吊点装置的侧视图。Fig. 6 discloses a side view of the intermediate lifting point device in the side double-container empty container spreader according to an embodiment of the present invention.
具体实施方式detailed description
图1和图2揭示了根据本实用新型的一实施例的侧面双箱空箱吊具的结构图,其中图1是主视图,图2是俯视图。如图所示,该侧面双箱空箱吊具包括侧面空箱吊具组件100和中间吊点装置200。侧面空箱吊具组件100和中间吊点装置200都连接到起重机的上架(图中未示出)。侧面空箱吊具组件100和中间吊点装置200是并排布置。Fig. 1 and Fig. 2 disclose the structural diagram of a side double-container empty container spreader according to an embodiment of the utility model, wherein Fig. 1 is a front view, and Fig. 2 is a top view. As shown in the figure, the side double empty container spreader includes a side empty container spreader assembly 100 and a middle lifting point device 200 . Both the side empty container spreader assembly 100 and the intermediate lifting point device 200 are connected to the upper frame of the crane (not shown in the figure). The side empty container spreader assembly 100 and the middle lifting point device 200 are arranged side by side.
图3和图4揭示了根据本实用新型的一实施例的侧面双箱空箱吊具中侧面空箱吊具组件结构图,其中图3是主视图、图4是侧视图。如图所示,该侧面空箱吊具组件包括:框架结构101、俯仰装置102和吊具103。框架结构101具有配重调节机构,框架结构101可连接至起重机的上架(未图示)。吊具103经由俯仰装置102连接于框架结构101。吊具103可以是两吊点吊具或者四吊点吊具,在一个实施例中,吊具130采用四吊点吊具。吊具103适于从侧面抓取单个空箱。参考图3所示,吊具103包括:转销机构131、吊具伸缩臂132、伸缩机构133、起升机构134和吊具连接架135。根据吊具上吊点数量的不同,转销机构131的数量可以是两个(两吊点吊具)或者四个(四吊点吊具)。转销机构131分别连接至集装箱的顶角件,经油缸的伸缩实现转销开闭锁。如果是两吊点吊具,则两个转销机构131连接至集装箱的一个侧面上两个上方的顶角件。如果是四吊点的吊具,则两个转销机构131连接至集装箱的一个侧面上的四个顶角件。伸缩机构133利用液压油缸驱动吊具伸缩臂132实施伸缩动作以适应不同的集装箱尺寸,比如20英尺集装箱或者40英尺集装箱。起升机构134利用液压油缸驱动吊具连接架135和吊具103实施升降动作。Fig. 3 and Fig. 4 disclose the structure diagram of the side empty container spreader in the side double empty container spreader according to an embodiment of the utility model, wherein Fig. 3 is a front view and Fig. 4 is a side view. As shown in the figure, the side empty container spreader assembly includes: a frame structure 101 , a pitching device 102 and a spreader 103 . The frame structure 101 has a counterweight adjustment mechanism, and the frame structure 101 can be connected to the upper frame (not shown) of a crane. The spreader 103 is connected to the frame structure 101 via the pitching device 102 . The spreader 103 may be a spreader with two lifting points or a spreader with four lifting points. In one embodiment, the spreader 130 is a spreader with four lifting points. The spreader 103 is adapted to grab individual empty boxes from the side. Referring to FIG. 3 , the spreader 103 includes: a repin mechanism 131 , a spreader telescopic arm 132 , a telescopic mechanism 133 , a lifting mechanism 134 and a spreader connection frame 135 . According to the difference in the number of lifting points of the spreader, the quantity of the reselling mechanism 131 can be two (two lifting point spreaders) or four (four lifting point spreaders). The resell mechanism 131 is respectively connected to the top corner pieces of the container, and the resell is opened and locked through the expansion and contraction of the oil cylinder. In the case of a two point spreader, the two pinning mechanisms 131 are connected to the two upper corner pieces on one side of the container. In the case of a four-point spreader, the two pinning mechanisms 131 are connected to the four corner pieces on one side of the container. The telescopic mechanism 133 uses a hydraulic cylinder to drive the telescopic arm 132 of the spreader to perform telescopic actions to adapt to different container sizes, such as 20-foot containers or 40-foot containers. The hoisting mechanism 134 utilizes a hydraulic cylinder to drive the spreader connection frame 135 and the spreader 103 to perform lifting actions.
参考图4,俯仰装置102包括:门架结构121、连接销轴122和俯仰油缸123。吊具103设置于门架结构121上。连接销轴122连接框架结构101和门架结构121。俯仰油缸123驱动门架结构121绕连接销轴122旋转,俯仰油缸123的作用是补偿吊具配重偏差,保证起吊的集装箱处于水平状态。Referring to FIG. 4 , the pitching device 102 includes: a mast structure 121 , a connecting pin 122 and a pitching cylinder 123 . The hanger 103 is disposed on the portal structure 121 . The connecting pin shaft 122 connects the frame structure 101 and the door frame structure 121 . The pitching cylinder 123 drives the mast structure 121 to rotate around the connecting pin shaft 122, and the function of the pitching cylinder 123 is to compensate the deviation of the counterweight of the spreader to ensure that the hoisted container is in a horizontal state.
侧面空箱吊具组件的框架结构101中具有配重调节机构,配重调节机构包括导轨、配重块和水平油缸。导轨沿着框架结构101的宽度方向布置,配重块放置在导轨上并能沿导轨移动。导轨的方向使得配重块能够靠近吊具或者远离吊具,水平油缸拉动或者推动配重块沿导轨移动。配重块沿着导轨移动,能够平衡吊具起吊集装箱后引起的重心改变,使得侧面空箱吊具组件始终处于水平的状态。在侧面空箱吊具组件没有抓取集装箱时,水平油缸将配重块推向靠近吊具的位置,在侧面空箱吊具组件抓取集装箱时,水平油缸将配重块拉向远离吊具的位置。There is a counterweight adjustment mechanism in the frame structure 101 of the side empty container spreader assembly, and the counterweight adjustment mechanism includes a guide rail, a counterweight block and a horizontal oil cylinder. The guide rails are arranged along the width direction of the frame structure 101, and the counterweights are placed on the guide rails and can move along the guide rails. The orientation of the rails is such that the counterweights can be moved closer to the spreader or away from the spreader, and the horizontal cylinders pull or push the counterweights along the rails. The counterweight moves along the guide rail, which can balance the change of the center of gravity caused by the spreader lifting the container, so that the side empty container spreader assembly is always in a horizontal state. When the side empty container spreader assembly is not grabbing the container, the horizontal cylinder pushes the counterweight close to the spreader, and when the side empty container spreader assembly grabs the container, the horizontal cylinder pulls the counterweight away from the spreader s position.
图5和图6揭示了根据本实用新型的一实施例的侧面双箱空箱吊具中中间吊点装置的结构图,图5是主视图,图6是侧视图。该中间吊点装置包括:中部转销机构、中部转销箱、框架结构和限位机构。中部转销机构包括转动板201、转动轴202、驱动装置203、缓冲器204。框架结构包括移动架206和导轨207。限位机构包括限位板210和一组限位开关,一组限位开关包括下降限位开关208和上升限位开关209。中部转销机构中转动板201和缓冲器204通过转动轴202连接,驱动装置203带动转动板201转动,转动板201转动通过转动轴202带动缓冲器204上下移动。驱动装置203可以是电机或者提升油缸。缓冲器204带动中部转销箱205沿着移动架206上的导轨207上下移动。中部转销箱205上具有限位板210,限位板210与下降限位开关208和上升限位开关209之间能互相感应,通过限位板210、下降限位开关208和上升限位开关209,能够将中部转销箱205的上下移动范围限制在设定的范围之内。参考图6所示,当中部转销箱205下降时,其端部的转销能够伸入集装箱的锁孔中,与集装箱锁止并实现吊起集装箱的功能,如图6中右侧的中部转销箱,处于工作状态。当中部转销箱205上升时,其端部的转销远离集装箱及其锁孔,中部转销箱被提升而处于非工作状态,如图6中左侧的中部转销箱。Fig. 5 and Fig. 6 disclose the structural diagram of the intermediate lifting point device in the side double-container empty container spreader according to an embodiment of the present invention, Fig. 5 is a front view, and Fig. 6 is a side view. The middle lifting point device includes: a middle reselling mechanism, a middle reselling box, a frame structure and a limit mechanism. The middle repinning mechanism includes a rotating plate 201 , a rotating shaft 202 , a driving device 203 , and a buffer 204 . The frame structure includes a mobile frame 206 and guide rails 207 . The limit mechanism includes a limit plate 210 and a set of limit switches, and a set of limit switches includes a descending limit switch 208 and an ascending limit switch 209 . Rotating plate 201 and buffer 204 are connected by rotating shaft 202 in the middle part turning pin mechanism, and driving device 203 drives rotating plate 201 to rotate, and rotating plate 201 rotates and drives buffer 204 to move up and down through rotating shaft 202 . The driving device 203 may be a motor or a lifting cylinder. The buffer 204 drives the middle resale box 205 to move up and down along the guide rail 207 on the moving frame 206 . There is a limit plate 210 on the middle part reselling box 205, and mutual induction can be performed between the limit plate 210 and the descending limit switch 208 and the ascending limit switch 209. 209, the up and down movement range of the middle resale box 205 can be limited within the set range. As shown in Fig. 6, when the middle repin box 205 is lowered, the repin at the end can extend into the lock hole of the container, lock with the container and realize the function of lifting the container, as shown in the middle part on the right side in Fig. 6 Resale box, in working condition. When the middle part resell case 205 rose, the resell case at its end was away from the container and its keyhole, and the middle part resell case was promoted and was in a non-working state, as shown in the left middle part resell case among Fig. 6 .
本实用新型的侧面双箱空箱吊具具有两种工作状态:在集装箱空箱高度合适,从顶部也能够进行吊装的时候,中间吊点装置参与起吊工作。中部转销机构驱动中部转销箱下降,中间吊点装置从顶部起吊空箱,侧面空箱吊具组件从侧面起吊空箱,侧面双箱空箱吊具同时起吊双箱。具有较高的作业效率。在集装箱空箱高度较高,无法从顶部进行吊装的时候,中间吊点装置不参与起吊工作。中部转销机构驱动中部转销箱上升,中间吊点装置不工作,侧面空箱吊具组件从侧面起吊空箱,侧面双箱空箱吊具起吊单箱。具有较高的作业高度。The side double container empty container spreader of the utility model has two working states: when the height of the container empty container is suitable and can also be hoisted from the top, the middle lifting point device participates in the lifting work. The middle reselling mechanism drives the middle reselling box down, the middle lifting point device lifts the empty box from the top, the side empty box spreader assembly lifts the empty box from the side, and the side double empty box spreader simultaneously lifts the double boxes. It has high working efficiency. When the height of the empty container is too high to be lifted from the top, the middle lifting point device does not participate in the lifting work. The middle reselling mechanism drives the middle reselling box to rise, the middle lifting point device does not work, the side empty box spreader assembly lifts the empty box from the side, and the side double empty box spreader lifts the single box. Has a high working height.
本实用新型的侧面双箱空箱吊具具有侧面起吊的起升高度优势,同时具备双箱起吊能力,具有较高的作业效率。The utility model has the advantage of the lifting height of the side double-box empty container lifting, and has the double-box lifting capacity at the same time, and has high operating efficiency.
上述实施例是提供给熟悉本领域内的人员来实现或使用本实用新型的,熟悉本领域的人员可在不脱离本实用新型的实用新型思想的情况下,对上述实施例做出种种修改或变化,因而本实用新型的保护范围并不被上述实施例所限,而应该是符合权利要求书提到的创新性特征的最大范围。The above-mentioned embodiments are provided for those who are familiar with the field to realize or use the utility model. Those who are familiar with the field can make various modifications or modifications to the above-mentioned embodiments without departing from the utility model idea of the present utility model. Therefore, the scope of protection of the utility model is not limited by the above-mentioned embodiments, but should be the maximum range that meets the innovative features mentioned in the claims.
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| CN117506394A (en) * | 2024-01-03 | 2024-02-06 | 苏州朗信智能科技有限公司 | Electrode lengthening robot |
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| CN117506394A (en) * | 2024-01-03 | 2024-02-06 | 苏州朗信智能科技有限公司 | Electrode lengthening robot |
| CN117506394B (en) * | 2024-01-03 | 2024-05-17 | 苏州朗信智能科技有限公司 | Electrode lengthening robot |
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