CN205525109U - Packagine machine film wrapping machine - Google Patents
Packagine machine film wrapping machine Download PDFInfo
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- CN205525109U CN205525109U CN201620336305.4U CN201620336305U CN205525109U CN 205525109 U CN205525109 U CN 205525109U CN 201620336305 U CN201620336305 U CN 201620336305U CN 205525109 U CN205525109 U CN 205525109U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 230000007704 transition Effects 0.000 claims abstract description 5
- 238000012856 packing Methods 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 7
- 229920003023 plastic Polymers 0.000 claims 1
- 239000004033 plastic Substances 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 abstract description 17
- 239000002985 plastic film Substances 0.000 abstract description 14
- 229920006255 plastic film Polymers 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 10
- 238000005520 cutting process Methods 0.000 abstract description 9
- 238000012858 packaging process Methods 0.000 description 7
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229920006257 Heat-shrinkable film Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009450 smart packaging Methods 0.000 description 1
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Abstract
包装机裹膜装置,涉及商品包装装置。设有支架和中央基座,在支架上设有超声波传感器,在中央基座左右两则分别设有左侧基座和右侧基座,在左侧基座和右侧基座上分别设有左机械手和右机械手,左机械手上设有夹棒,右机械手上设有分时复用的垫圈和切割装置,中央基座上设有齿轮履带传动机构,齿轮履带传动机构上设有旋转圆盘,在中央基座中央设有升降台,升降台下部设有螺杆,螺杆与螺杆电机连接;在升降台末端设有过渡滑道;裹有塑料薄膜的滚筒设在旋转圆盘上。可针对不同材质、不同大小商品自动完成商品固定、旋转裹膜、夹棒固定塑料膜、切割薄膜、平台升降和商品入箱等一系列流水线过程,极大地节约人力,并保证裹膜后整体结构美观性。
A film wrapping device for a packaging machine relates to a product packaging device. There are brackets and a central base, ultrasonic sensors are set on the bracket, left and right bases are respectively set on the left and right sides of the central base, and left and right bases are respectively equipped with The left manipulator and the right manipulator, the left manipulator is equipped with a clamp rod, the right manipulator is equipped with a time-sharing multiplexing washer and cutting device, the central base is equipped with a gear crawler transmission mechanism, and the gear crawler transmission mechanism is equipped with a rotating disc , There is a lifting platform in the center of the central base, a screw is provided at the lower part of the lifting platform, and the screw is connected to the screw motor; a transition slide is provided at the end of the lifting platform; the roller wrapped with plastic film is set on the rotating disc. It can automatically complete a series of assembly line processes such as product fixing, rotating film wrapping, clamping rods to fix plastic film, cutting film, platform lifting and product boxing for different materials and different sizes of products, which greatly saves manpower and ensures the overall structure after film wrapping aesthetics.
Description
技术领域technical field
本实用新型涉及商品包装装置,尤其是涉及一种包装机裹膜装置。The utility model relates to a commodity packaging device, in particular to a film wrapping device for a packaging machine.
背景技术Background technique
随着电子商务的良性发展,快递行业也步入快速发展阶段。然而,随着快递企业的扩张,人力短缺已经成为制约快递行业发展的极大障碍。尤其逢节假日等在快件激增的状况,快递员工劳动力加重,同时快递时效也因人力短缺受到影响。故需要开发设计智能包装机,对商品进行自动包装,减少人力工作量,提高工作效率和包装质量。With the sound development of e-commerce, the express delivery industry has also entered a stage of rapid development. However, with the expansion of express delivery companies, the shortage of manpower has become a great obstacle restricting the development of the express delivery industry. Especially when there is a surge in express shipments during holidays, the labor force of the express delivery staff has increased, and the delivery timeliness has also been affected by the shortage of manpower. Therefore, it is necessary to develop and design an intelligent packaging machine to automatically package products, reduce human workload, and improve work efficiency and packaging quality.
张有良、王茹的论文《提高热缩膜包装机送膜速度的研究》中介绍了一种热包装机构,在实际运用中,可以节约人力物力,但在薄膜封合的过程中需要热源提供胶合热量,结构复杂,且仅能针对同种大小尺寸的物品进行包装,限制产品适用范围。Zhang Youliang and Wang Ru's paper "Research on Improving the Film Feeding Speed of Heat Shrinkable Film Packaging Machine" introduced a thermal packaging mechanism. In practical application, it can save manpower and material resources, but it needs a heat source to provide gluing during the film sealing process. Heat, complex structure, and can only be packaged for items of the same size, which limits the scope of application of the product.
发明内容Contents of the invention
本实用新型的目的在于针对现有技术存在的上述不足,提供一种可针对不同材质、不同大小商品自动完成商品固定、旋转裹膜、夹棒固定塑料膜、切割薄膜、平台升降和商品入箱等一系列流水线过程,极大地节约人力,并保证裹膜后整体结构美观性的包装机裹膜装置。The purpose of this utility model is to solve the above-mentioned deficiencies in the prior art, to provide a product that can automatically complete product fixing, rotating film wrapping, clamping rod fixing plastic film, cutting film, platform lifting and product boxing for products of different materials and sizes. A series of assembly line processes, which greatly save manpower and ensure the overall structure of the packaging machine after film wrapping is beautiful.
本实用新型设有支架和中央基座,在支架上设有超声波传感器,在中央基座左右两则分别设有左侧基座和右侧基座,在左侧基座和右侧基座上分别设有左机械手和右机械手,左机械手上设有夹棒,右机械手上设有分时复用的垫圈和切割装置,中央基座上设有齿轮履带传动机构,齿轮履带传动机构上设有旋转圆盘,在中央基座中央设有升降台,升降台下部设有螺杆,螺杆与螺杆电机连接;在升降台末端设有过渡滑道;裹有塑料薄膜的滚筒设在旋转圆盘上。The utility model is provided with a support and a central base, and an ultrasonic sensor is provided on the support, and a left base and a right base are respectively provided on the left and right sides of the central base, and on the left base and the right base, A left manipulator and a right manipulator are respectively provided, the left manipulator is provided with a clamping rod, the right manipulator is provided with a time-sharing reuse washer and a cutting device, the central base is provided with a gear crawler transmission mechanism, and the gear crawler transmission mechanism is provided with a The rotating disc has a lifting platform in the center of the central base, and a screw is provided at the bottom of the lifting platform, which is connected to the screw motor; a transition slide is provided at the end of the lifting platform; a roller wrapped with plastic film is set on the rotating disc.
所述旋转圆盘的底部可设有小轮。The bottom of the rotating disc can be provided with small wheels.
本实用新型有如下有益效果:The utility model has the following beneficial effects:
本实用新型能够自动对不同形状、不同大小或不同材质的商品进行裹膜包装,节省大量人力。根据商品大小及材质选择性启动不同包装过程;超声波传感器通过测距,选择与物品尺寸相匹配的塑料薄膜,确保商品包装完整性同时充分节约材料;履带通过与呈三角形分布的齿轮啮合,使传动过程更加平稳;旋转圆盘通过装配小轮减小摩擦力,确保旋转过程更加流畅,且圆形旋转结构可最大程度降低对商品形状的局限性;分时复用装置通过将垫圈与旋转小刀装配于同一机械臂,可实现商品包裹过程中的固定,又可在包裹完成后实现塑料薄膜的裁剪,充分节约材料和空间;通过程序控制夹棒装置夹持薄膜,实现薄膜的固定,便于包装过程和裁剪过程;平台通过升降、倾斜使商品滑落至传送带,完成整个商品裹膜过程。The utility model can automatically carry out film-wrapping packaging for commodities of different shapes, sizes or materials, saving a lot of manpower. Selectively start different packaging processes according to the size and material of the product; through distance measurement, the ultrasonic sensor selects the plastic film that matches the size of the product to ensure the integrity of the product packaging and fully save materials; The process is more stable; the rotating disc reduces friction by assembling small wheels to ensure a smoother rotating process, and the circular rotating structure can minimize the limitation on the shape of the product; the time-sharing multiplexing device assembles the washer with the rotating knife With the same mechanical arm, it can realize the fixation of the product during the packaging process, and can also realize the cutting of the plastic film after the packaging is completed, which fully saves materials and space; the film is clamped by the program-controlled clamping rod device to realize the film fixing, which is convenient for the packaging process and cutting process; the platform lifts and tilts the product to slide down to the conveyor belt to complete the entire product wrapping process.
附图说明Description of drawings
图1为本实用新型实施例的结构组成示意图。Fig. 1 is a schematic diagram of the structure and composition of an embodiment of the utility model.
图2为本实用新型实施例的主视结构示意图。Fig. 2 is a front structural schematic view of an embodiment of the utility model.
图3为本实用新型实施例的裹膜机构(旋转圆盘与齿轮履带传动装置)结构示意图。Fig. 3 is a structural schematic diagram of the film wrapping mechanism (rotary disc and gear crawler transmission device) of the embodiment of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本实用新型做进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
参见图1~3,本实用新型实施例设有支架6和中央基座16,在支架6上设有超声波传感器19,在中央基座16左右两则分别设有左侧基座18和右侧基座7,在左侧基座18和右侧基座7上分别设有左机械手1和右机械手5,左机械手1上设有夹棒2,右机械手5上设有分时复用的垫圈4和切割装置3,中央基座16上设有齿轮履带传动机构9,齿轮履带传动机构9上设有旋转圆盘8,在中央基座16中央设有升降台15,升降台15下部设有螺杆14,螺杆14与螺杆电机12连接;在升降台15末端设有过渡滑道13;裹有塑料薄膜的滚筒17设在旋转圆盘8上。所述旋转圆盘8的底部设有小轮10。Referring to Figures 1 to 3, the utility model embodiment is provided with a support 6 and a central base 16, an ultrasonic sensor 19 is provided on the support 6, and a left base 18 and a right base are respectively provided on the left and right sides of the central base 16. The base 7 is respectively provided with a left manipulator 1 and a right manipulator 5 on the left side base 18 and the right side base 7, the left manipulator 1 is provided with a clamp rod 2, and the right manipulator 5 is provided with a gasket for time-division multiplexing 4 and the cutting device 3, the central base 16 is provided with a gear crawler transmission mechanism 9, the gear crawler transmission mechanism 9 is provided with a rotating disc 8, and the center of the central base 16 is provided with a lifting platform 15, and the lower part of the lifting platform 15 is provided with Screw rod 14, screw rod 14 is connected with screw motor 12; Transition slideway 13 is provided at the end of lifting platform 15; The bottom of the rotating disc 8 is provided with a small wheel 10 .
在图1中,标记11为齿轮履带传动机构电机。In Fig. 1, the mark 11 is the motor of the gear track transmission mechanism.
以下给出本实用新型的具体工作原理和工作过程:Concrete working principle and working process of the present utility model are given below:
商品包装功能:此功能涉及左机械手1、右机械手5。为了实现材料节约,该智能商品包装系统通过两组超声波传感器19进行测距,选择与商品大小相匹配的薄膜。Commodity packaging function: This function involves left manipulator 1 and right manipulator 5. In order to realize material saving, the intelligent product packaging system uses two sets of ultrasonic sensors 19 to measure the distance, and selects a film that matches the size of the product.
在商品尺寸较小时,通过上下两组超声波传感器19来寻找对应距离输入范围较大时刻所对应薄膜;而当商品尺寸较大时,通过上下两组超声波传感器19来寻找对应距离输入范围较小时刻对应薄膜,即完成对不同宽度的塑料薄膜的选择。启动包装程序,夹棒2将塑料膜一端夹持住;同时电机转动,带动齿轮履带传动机构9工作,进而带动旋转圆盘8的转动,且下端小轮10可有效减小摩擦力使转动过程更加平稳;分时复用机构中垫圈4将商品固定于升降台15;由于裹有塑料薄膜的滚筒17与旋转圆盘8通过机械结构装配,故圆盘旋转带动塑料薄膜伸长并旋转实现商品包裹;包裹至两圈时,夹棒2抽离,旋转圆盘8带动塑料薄膜继续旋转;而当包裹至一定厚度时,夹棒2将塑料薄膜一端夹持住,此时分时复用机构中旋转小刀3从顶端裁剪薄膜,尽可能减小其形变,为下次包装过程做准备。When the product size is small, use the upper and lower two sets of ultrasonic sensors 19 to find the corresponding film when the corresponding distance input range is relatively large; and when the product size is large, use the upper and lower two sets of ultrasonic sensors 19 to find the time when the corresponding distance input range is small Corresponding to the film, that is, to complete the selection of plastic films of different widths. Start the packaging procedure, the clamp rod 2 clamps one end of the plastic film; at the same time, the motor rotates, driving the gear crawler transmission mechanism 9 to work, and then driving the rotation of the rotating disc 8, and the small wheel 10 at the lower end can effectively reduce the friction force to make the rotation process More stable; the washer 4 in the time-sharing multiplexing mechanism fixes the product on the lifting platform 15; because the drum 17 wrapped with plastic film and the rotating disc 8 are assembled through a mechanical structure, the rotation of the disc drives the plastic film to elongate and rotate to realize the product Wrapping; when wrapping to two circles, the clamp rod 2 is pulled away, and the rotating disk 8 drives the plastic film to continue to rotate; and when it is wrapped to a certain thickness, the clamp rod 2 clamps one end of the plastic film, and at this time in the time-sharing multiplexing mechanism Rotating knife 3 cuts the film from the top, reduces its deformation as much as possible, and prepares for the next packaging process.
同时,该包装机构还能针对易碎品、零散物品和水果等不同形状、不同材质的物品进行包装。当对应易碎商品时,通过选择使系统自动进入易碎品包装程序中,并增加裹膜圈数,有效保护易碎品,之后重复上述商品包装过程。At the same time, the packaging mechanism can also package items of different shapes and materials such as fragile items, scattered items, and fruits. When dealing with fragile products, the system will automatically enter the fragile product packaging program by selecting, and increase the number of wrapping circles to effectively protect fragile products, and then repeat the above product packaging process.
商品输出功能:升降台15通过电机带动螺杆14机构缓慢旋转下降至一定高度时,升降台15一端倾斜,使物品沿过渡滑道13落入包装箱中,完成整个包装过程。Commodity output function: when the lifting platform 15 drives the screw rod 14 mechanism to slowly rotate and descend to a certain height through the motor, one end of the lifting platform 15 is tilted, so that the items fall into the packing box along the transition slide 13, and the entire packaging process is completed.
齿轮履带传动机构9可通过将三组传动齿轮绕旋转圆盘呈三角形分布,使履带与其啮合带动圆盘8旋转。齿轮履带传动机构9的三组传动齿轮中两两一组一端同轴,用一台电机驱动。旋转圆盘8采用多个镂空组件与带有倾斜角度的不规则状组件装配组成。两组超声波传感器19通过测距将检测到塑料薄膜尺寸反馈至程序中,从而使程序控制与商品大小匹配的薄膜启动包装过程分时复用装置在商品包裹过程中利用垫圈4固定商品,在包装完成后启动切割装置3裁剪塑料薄膜。升降台15置于螺杆14上方,通过电机带动螺杆14旋转从而带动平台15升降。The gear crawler transmission mechanism 9 can make the crawler belt mesh with it to drive the rotation of the disk 8 by distributing the three groups of transmission gears in a triangle around the rotating disk. Two groups of one end coaxial in three groups of transmission gears of gear crawler drive mechanism 9, drive with a motor. The rotating disk 8 is composed of a plurality of hollowed out components and irregular components with inclined angles. Two sets of ultrasonic sensors 19 feed back the size of the detected plastic film to the program through distance measurement, so that the program controls the film that matches the size of the product to start the packaging process. After finishing, start cutting device 3 and cut plastic film. The lifting platform 15 is placed above the screw rod 14, and the motor drives the screw rod 14 to rotate so as to drive the platform 15 to lift.
本实用新型实现了从商品固定、旋转贴膜、夹棒抽离、重复裹膜、裁剪薄膜和商品输出的一系列包装的流水线过程,能够自动对不同形状、不同大小或不同材质的商品进行裹膜包装,节省大量人力。The utility model realizes a series of assembly line processes of packaging from product fixing, rotating film, clamping rod extraction, repeated film wrapping, film cutting and product output, and can automatically wrap products of different shapes, sizes or materials. Packaging, saving a lot of manpower.
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| CN201620336305.4U CN205525109U (en) | 2016-04-20 | 2016-04-20 | Packagine machine film wrapping machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108750165A (en) * | 2018-05-31 | 2018-11-06 | 绍兴文理学院 | A kind of fully-automatic ceramic flowerpot packing machine |
| CN108820286A (en) * | 2018-07-12 | 2018-11-16 | 威海威高血液净化制品有限公司 | A kind of doughnut automatic wrapping device and automatic packaging method |
| CN109159942A (en) * | 2018-08-09 | 2019-01-08 | 湖北久鸣汽车零部件有限公司 | A kind of transmission device of wrapping machine |
| CN110481837A (en) * | 2019-09-26 | 2019-11-22 | 河北科技大学 | Cabinet is from winding-packing machine |
| CN114560122A (en) * | 2022-04-27 | 2022-05-31 | 江苏中天科技股份有限公司 | Automatic packaging equipment for stretch film |
| CN116729685A (en) * | 2023-08-10 | 2023-09-12 | 广东欧智瑞自动化设备有限公司 | A tube head coating machine that can automatically switch the tube film feed |
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2016
- 2016-04-20 CN CN201620336305.4U patent/CN205525109U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108750165A (en) * | 2018-05-31 | 2018-11-06 | 绍兴文理学院 | A kind of fully-automatic ceramic flowerpot packing machine |
| CN108820286A (en) * | 2018-07-12 | 2018-11-16 | 威海威高血液净化制品有限公司 | A kind of doughnut automatic wrapping device and automatic packaging method |
| CN108820286B (en) * | 2018-07-12 | 2024-02-27 | 山东威高血液净化制品股份有限公司 | Automatic hollow fiber wrapping device and automatic hollow fiber wrapping method |
| CN109159942A (en) * | 2018-08-09 | 2019-01-08 | 湖北久鸣汽车零部件有限公司 | A kind of transmission device of wrapping machine |
| CN110481837A (en) * | 2019-09-26 | 2019-11-22 | 河北科技大学 | Cabinet is from winding-packing machine |
| CN114560122A (en) * | 2022-04-27 | 2022-05-31 | 江苏中天科技股份有限公司 | Automatic packaging equipment for stretch film |
| CN116729685A (en) * | 2023-08-10 | 2023-09-12 | 广东欧智瑞自动化设备有限公司 | A tube head coating machine that can automatically switch the tube film feed |
| CN116729685B (en) * | 2023-08-10 | 2023-10-10 | 广东欧智瑞自动化设备有限公司 | A tube head coating machine that can automatically switch the tube film feed |
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