CN205522559U - Split type mould of technology is pressed to vacuum bag - Google Patents

Split type mould of technology is pressed to vacuum bag Download PDF

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Publication number
CN205522559U
CN205522559U CN201620072854.5U CN201620072854U CN205522559U CN 205522559 U CN205522559 U CN 205522559U CN 201620072854 U CN201620072854 U CN 201620072854U CN 205522559 U CN205522559 U CN 205522559U
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China
Prior art keywords
vacuum bag
grooves
filled
mold
parting surface
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Expired - Lifetime
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CN201620072854.5U
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Chinese (zh)
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韩晶珠
王山林
张新
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Changchun Lutong Rail Vehicle Equipment Co Ltd
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Changchun Lutong Rail Vehicle Equipment Co Ltd
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Abstract

一种真空袋压工艺分体式模具,包括左右两部分,左右两部分通过螺栓合膜固定,其特征在于:左右两部分的表面且跨越分型面处设有凹槽,凹槽内填充有原子灰,原子灰表面与左右两部分表面平滑过渡。本实用新型在左右两部分的表面且跨越分型面处设有凹槽,凹槽内填充有原子灰,因此,在成型产品时凹槽内填满填实原子灰,处理打磨使之表面平整光滑,检测不漏气,达到了分型面合模严密,即可进行真空袋压工艺成型施工。采用这种结构大大地缩短了产品制造周期,保障产品质量,对操作者的要求较低,操作简单,便利。

A vacuum bag pressure split mold, including two parts, the left and right parts are fixed by bolts and film, and it is characterized in that: the surface of the left and right parts is provided with grooves across the parting surface, and the grooves are filled with atoms Ash, the surface of atomic ash and the surface of the left and right parts have a smooth transition. The utility model is provided with grooves on the surface of the left and right parts and across the parting surface. The grooves are filled with putty. Therefore, when the product is formed, the grooves are filled with putty and processed to make the surface smooth. It is smooth and air-tight in the detection, and the parting surface is tightly closed, and the vacuum bag pressing process can be carried out. The use of this structure greatly shortens the product manufacturing cycle, ensures product quality, has low requirements for operators, and is simple and convenient to operate.

Description

真空袋压工艺分体式模具Vacuum bag pressing process split mold

技术领域 technical field

本实用新型涉及复合材料真空袋压工艺分体结构模具。 The utility model relates to a composite material vacuum bag pressing process split structure mold.

背景技术 Background technique

目前玻璃钢复合材料产品成型工艺中,有一种工艺方法为真空袋压成型。此工艺流程中最为关键是保证型腔的真空度,要求满足0.1兆帕工艺参数保压。成型模具的结构取决于产品的外形,对于产品外形不复杂易脱模的产品,可以整体模具成型,而对于外形复杂,整体模具不能脱模的产品,模具必须是分体模具,整体模具对真空度没有影响,而分体模具则容易出现在分模位置密封不良而导致空气进入模腔,达不到真空保压的要求,造成产品出现质量问题,甚至报废。 At present, in the forming process of FRP composite products, there is a process method of vacuum bag pressing. The most critical thing in this process is to ensure the vacuum degree of the cavity, and it is required to meet the process parameters of 0.1 MPa to maintain the pressure. The structure of the forming mold depends on the shape of the product. For products with uncomplicated shapes and easy demoulding, they can be molded as a whole. For products with complex shapes that cannot be demolded by the whole mold, the mold must be a split mold. However, split molds are prone to poor sealing at the parting position, causing air to enter the mold cavity, failing to meet the requirements of vacuum pressure, resulting in quality problems or even scrapping of the product.

原有的分体模具组合结构如图1:直接在母模上分模位置安装120MM高木质挡板,先糊制模具左侧分体1,固化后去除挡板,在糊制右侧分体3;固化后分模面上钻孔,螺栓4合模固定;密封结构采用两种结构:第一种为分型面开槽2施聚氨酯密封胶,第二种为分型面直接粘贴密封胶带。第一种形式易出现施密封胶少,合模出现断点导致漏气,施密封胶多分型面合模不严,导致缝隙大而影响产品尺寸,并且施聚氨酯密封胶后,至少24小时模具不能动,也不能施工,产品制造周期加长;第二种形式的缺点为模具直角拐角处和弧形处无法保证粘贴牢靠和随型,而导致真空度不足。 The original combined structure of the split mold is shown in Figure 1: install a 120MM high wooden baffle directly on the parting position of the master mold, first paste the left side of the mold 1, remove the baffle after curing, and paste the right side of the baffle 3. After curing, holes are drilled on the parting surface, and bolts 4 are used to fix the mold; the sealing structure adopts two structures: the first is grooved on the parting surface and polyurethane sealant is applied, and the second is directly pasted with sealing tape on the parting surface . In the first form, less sealant is applied, and breakpoints in mold closing lead to air leakage. More sealant is applied and the parting surface is not tightly closed, resulting in large gaps and affecting product size. It cannot be moved or constructed, and the product manufacturing cycle is lengthened; the disadvantage of the second form is that the right-angled corners and arcs of the mold cannot be guaranteed to stick firmly and conform to the shape, resulting in insufficient vacuum.

实用新型内容 Utility model content

本实用新型的目的是提供一种适应于真空袋压工艺的分体式模具,避免模具漏气而影响产品成型,同时与施聚氨酯密封胶形式相比,减少了因密封胶固化而增加的施工周期。 The purpose of this utility model is to provide a split mold suitable for the vacuum bag pressure process, which can avoid mold leakage and affect product molding, and at the same time, compared with the form of polyurethane sealant, the construction period increased due to sealant curing is reduced. .

为实现上述目的,本实用新型提供一种真空袋压工艺分体式模具,包括左右两分体,左右两分体通过螺栓合膜固定,其特征在于:左右两分体的表面且跨越分型面处设有凹槽,凹槽内填充有原子灰,原子灰表面与左右两分体表面平滑过渡。 In order to achieve the above purpose, the utility model provides a vacuum bag pressure process split mold, including the left and right two splits, the left and right two splits are fixed by bolts and film, and the feature is that: the surface of the left and right two splits spans the parting surface There is a groove at the center, and the groove is filled with putty, and the surface of the putty is smoothly transitioned to the surface of the left and right halves.

凹槽中心线位于左右两分体的分型面上。 The center line of the groove is located on the parting surface of the left and right halves.

凹槽深2MM、宽15MM。 The groove is 2MM deep and 15MM wide.

本实用新型在左右两分体的表面且跨越分型面处设有凹槽,凹槽内填充有原子灰,因此,在成型产品时凹槽内填满填实原子灰,处理打磨使之表面平整光滑,检测不漏气,达到了分型面合模严密,即可进行真空袋压工艺成型施工。采用这种结构大大地缩短了产品制造周期,保障产品质量,对操作者的要求较低,操作简单,便利。 The utility model is provided with a groove on the surface of the left and right two parts and across the parting surface, and the groove is filled with putty. Therefore, when the product is formed, the groove is filled with putty, and the surface is polished to It is smooth and smooth, no air leakage is detected, and the parting surface is tightly closed, and the vacuum bag pressing process can be carried out. The use of this structure greatly shortens the product manufacturing cycle, guarantees product quality, has low requirements for operators, and is simple and convenient to operate.

附图说明 Description of drawings

图1是原模具分型面结构示意图; Fig. 1 is a schematic diagram of the original mold parting surface structure;

图2是本实用新型具体实施方式结构示意图。 Fig. 2 is a structural schematic diagram of a specific embodiment of the utility model.

具体实施方式 detailed description

参照图1,原有模具是左右两分体1、3,分型面上开槽2,4是合模螺栓,槽内打密封胶,但密封胶的使用量很难保证适度,如果施胶量少了,合模出现断点,密封不严,导致漏气;如果施胶量多,分型面合模不严,导致合模缝隙大,影响产品尺寸,并且施胶后至少24小时模具不能动,也不能施工,待密封胶硬化有一定的强度后,方可施工,使之产品制造周期加长。 Referring to Figure 1, the original mold is divided into left and right parts 1 and 3, grooves 2 and 4 on the parting surface are mold clamping bolts, and sealant is applied in the groove, but it is difficult to ensure an appropriate amount of sealant. If the amount is small, there will be breakpoints in the mold clamping, and the seal will not be tight, resulting in air leakage; if the amount of glue is too large, the parting surface will not be tightly molded, resulting in a large gap in the mold clamping, which will affect the product size, and the mold will be molded at least 24 hours after gluing It cannot be moved, nor can it be constructed. It can only be constructed after the sealant has hardened and has a certain strength, which will lengthen the product manufacturing cycle.

参照图2,本实用新型包括左右两分体1、3,左右两分体通过螺栓4合膜固定,其特征在于:左右两分体的分型面处设有深2MM、宽15MM的凹槽,凹槽中心线位于左右两分体的分型面上,凹槽内填实填满原子灰5,原子灰表面与左右两分体模具表面平滑过渡。 With reference to Fig. 2, the utility model comprises left and right split body 1, 3, and left and right split body is fixed by bolt 4 composite film, is characterized in that: the parting surface place of left and right split body is provided with deep 2MM, the groove of wide 15MM , the center line of the groove is located on the parting surface of the left and right two parts, the groove is filled with putty 5, and the surface of the putty and the mold surface of the left and right two parts make a smooth transition.

Claims (3)

1.一种真空袋压工艺分体式模具,包括左右两分体,左右两分体通过螺栓合膜固定,其特征在于:左右两分体的表面且跨越分型面处设有凹槽,凹槽内填充有原子灰,原子灰表面与左右两分体表面平滑过渡。 1. A vacuum bag press process split mold, including left and right two splits, the left and right two splits are fixed by bolt film, it is characterized in that: the surface of the left and right two splits and across the parting surface are provided with grooves, concave The slot is filled with atomic ash, and the surface of the atomic ash and the surface of the left and right bipartites are smoothly transitioned. 2.根据权利要求1所述的真空袋压工艺分体式模具,其特征在于:凹槽中心线位于左右两分体的分型面上。 2. The vacuum bag press process split mold according to claim 1, characterized in that: the center line of the groove is located on the parting surface of the left and right two parts. 3.根据权利要求1所述的真空袋压工艺分体式模具,其特征在于:凹槽深2MM、宽15MM。 3. The split mold for vacuum bag pressing process according to claim 1, characterized in that the groove is 2MM deep and 15MM wide.
CN201620072854.5U 2016-01-26 2016-01-26 Split type mould of technology is pressed to vacuum bag Expired - Lifetime CN205522559U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109366865A (en) * 2018-12-21 2019-02-22 象山维治模具有限公司 Handware molding die

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109366865A (en) * 2018-12-21 2019-02-22 象山维治模具有限公司 Handware molding die

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Granted publication date: 20160831

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